Daniel Series 3800 LUSM Owner's manual

Daniel Series 3800

Liquid Ultrasonic Flow Meter

Reference, Installation and

Operations Manual

DANIEL MEASUREMENT AND CONTROL, INC.

AN EMERSON PROCESS MANAGEMENT COMPANY

HOUSTON, TEXAS

Supporting

Multipath - Series 3800

Part Number 3-9000-750

Revision IA

March 2019

Daniel customer service

E-mail

• Customer Service: tech.service@emersonprocess.com

• Customer Support: [email protected]om

• Asia-Pacific: danielap.suppor[email protected]

• Europe: DanielEMA.CST@EmersonProcess.com

Location Telephone number Fax number

North America/Latin America +1.713.467.6000 +1.713.827.4805

Daniel Customer Service +1.713.827.6314 +1.713.827.6312

USA (toll free) +1.888.356.9001 +1.713.827.3380

Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743

Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401

Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason.

Download the RMA form from the Support Services web page by selecting the link below.

www.emerson.com

Signal words and symbols

Pay special attention to the following signal words, safety alert symbols and statements:

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is a “general by-the-way” content not essential to the main flow of information.

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey

all safety messages that follow this symbol to avoid possible injury or death.

Safety alert symbol

Danger indicates a hazardous situation which, if not avoided, will result in death or serious

injury.

Warning indicates a hazardous situation which, if not avoided, could result in death or serious

injury.

Caution indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

Notice is used to address safety messages or practices not related to personal injury.

Important safety instructions

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to

function within specific conditions. Because these products are sophisticated technical

instruments, it is important that the owner and operation personnel strictly adhere both to the

information printed on the product and to all instructions provided in this manual prior to

installation, operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL

NOTICES AND PRODUCT WARNINGS.

Product owners (Purchasers):

• Use the correct product for the environment and pressures present. See technical data

or product specifications for limitations. If you are unsure, discuss your needs with your

Daniel representative.

• The purchaser should make the manufacturer aware of any external effects or

aggressive substances to which the equipment may be exposed.

• Inform and train all personnel in the proper installation, operation, and maintenance of

this product.

• To ensure safe and proper performance, only informed and trained personnel should

install, operate, repair and maintain this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download

the correct manual from:

http://www.daniel.com

• Save this instruction manual for future reference.

• If you resell or transfer this product, it is your responsibility to forward this instruction

manual along with the product to the new owner or transferee.

• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND

TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Do not use this equipment for any purpose other than its intended service. This may

result in property damage and/or serious personal injury or death.

Installing, operating or maintaining a Daniel product improperly could lead to serious injury or

death from explosion or exposure to dangerous substances. To reduce this risk:

• Comply with all information on the product, in this manual, and in any local and national

codes that apply to the product.

• Do not allow untrained personnel to work with this product.

• Use Daniel parts and work procedures specified in this manual.

Product Operation Personnel:

• To prevent personal injury, personnel must follow all instructions of this manual prior to

and during operation of the product.

• Follow all warnings, cautions, and notices marked on, and supplied with, this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download

the correct manual from:

http://www.daniel.com

• Read and understand all instructions and operating procedures for this product.

• If you do not understand an instruction, or do not feel comfortable following the

instructions, contact your Daniel representative for clarification or assistance.

• Install this product as specified in the INSTALLATION section of this manual per

applicable local and national codes.

• Follow all instructions during the installation, operation, and maintenance of this

product.

• Connect the product to the appropriate pressure and electrical sources when and

where applicable.

• Ensure that all connections to pressure and electrical sources are secure prior to and

during equipment operation.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can

affect this product's performance, safety, and invalidate the warranty. “Look-a-like”

substitutions may result in deadly fire, explosion, release of toxic substances or

improper operation.

• Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE

EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS

WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES

DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND

CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE

DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT.

RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS

SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL

MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABIL-

ITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL

DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT

NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED

INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE

TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement &

Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the

programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from

defects in materials or workmanship under normal use and care and Services will be performed by trained

personnel using proper equipment and instrumentation for the particular Service provided. The foregoing

warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12)

months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel,

whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date

of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer

("Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that

Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for

procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel

thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are

found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the

Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the

Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage,

unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification,

repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel

are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay

any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance

by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel

and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless

accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be

in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This

limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel.

THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR

WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR

PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges

and agrees that corrosion or erosion of materials is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY

: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN

PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT,

REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,

INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO

BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR

SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO

EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL,

CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT

BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING

WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.

TABLE OF CONTENTS i

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 INTRODUCTION

TABLE OF CONTENTS

INTRODUCTION

1.1 Manual Overview..................................................................................1-1

Sections ..............................................................................................1-1

Appendices..........................................................................................1-1

1.2 Definitions, Acronyms, Abbreviations ......................................................1-2

1.3 What’s New.........................................................................................1-5

Daniel CUI 5 ........................................................................................1-5

Continuous Flow Analysis......................................................................1-5

1.4 References...........................................................................................1-5

1.5 Daniel Ultrasonic Metering Manuals.........................................................1-6

PRODUCT OVERVIEW

2.1 Description ..........................................................................................2-1

2.1.1 Advantages and Features.......................................................................2-2

2.1.2 Mechanical Installation Requirements ......................................................2-3

2.2 Component Parts ..................................................................................2-3

2.2.1 Daniel Liquid Ultrasonic Flow Meter Electronics Assembly..........................2-3

Upper Explosion-proof Housing...............................................................2-3

Lower Intrinsically-Safe Base Unit Assembly ..........................................2-10

Base Unit........................................................................................... 2-11

2.2.2 Series 3800 Meter Body......................................................................2-12

2.2.3 Transducers and Cabling...................................................................... 2-13

2.3 General Unit Specifications .................................................................. 2-13

Cable Length TTL Mode....................................................................... 2-17

Cable Length Open Collector Mode ....................................................... 2-17

2.3.1 Status Indicators ................................................................................ 2-18

CPU Board General Status Indicators..................................................... 2-18

CPU Board Communication Status Indicators..........................................2-21

CPU Board Communication Status Indicators (I.S. Interface-Side View ...... 2-21

Expansion Board General Status Indicators.............................................2-21

Expansion Board with HART General Status Indicators ............................2-22

Expansion Board Communication Status Indicators.................................. 2-23

Expansion Board with HART Communication Status Indicators ................. 2-23

2.4 Communications................................................................................. 2-24

2.5 Safety ...............................................................................................2-27

2.6 FCC Compliance ................................................................................. 2-28

ii TABLE OF CONTENTS

Daniel Series 3800 Liquid Ultrasonic Flow Meter

METER INSTALLATION MARCH 2019

METER INSTALLATION

3.1 Mechanical Installation and Hardware Configuration.................................. 3-1

3.2 Ultrasonic Meter Lifting Instructions and Precautions ................................ 3-2

3.2.1 Use of Appropriate Safety Engineered Swivel Hoist Rings in Meter End Flanges.

3-3

3.2.2 Safety Precautions Using Safety Engineered Swivel Hoist Rings ................. 3-5

3.2.3 How to Obtain Safety Engineered Swivel Hoist Rings ................................3-8

What Size Safety Engineered Swivel Hoist Ring Do You Need .................... 3-9

3.2.4 Using Appropriately Rated Lifting Slings on Daniel Ultrasonic Meters......... 3-10

Safety Precautions Using Appropriate Rated Lifting Slings

on Daniel Ultrasonic Meters ................................................................. 3-10

3.3 Mechanical Installation ........................................................................ 3-13

3.3.1 Meter Body Installation........................................................................ 3-13

3.3.2 Mounting Requirements for Heated or Cooled Pipelines............................ 3-15

3.3.3 Accessing the Model 3804 Components................................................ 3-16

3.3.4 Transducer Cables/Appropriate Transducer ............................................ 3-21

3.3.5 For Systems Using Explosion-Proof Conduit ........................................... 3-22

3.3.6 For Systems that Use Flame-Proof Cable ............................................... 3-23

3.4 Wiring and Connections....................................................................... 3-24

3.5 Hardware Switch Settings ................................................................... 3-32

3.5.1 Communication Port Switches.............................................................. 3-40

Serial Communication Port Driver.......................................................... 3-40

Port A Driver Configuration .................................................................. 3-40

Port B Driver Configuration .................................................................. 3-42

Port C Driver Configuration .................................................................. 3-45

3.5.2 Frequency and Digital Output Switch Settings ........................................ 3-47

3.5.3 Expansion Board Analog Input Switch Settings....................................... 3-48

Expansion Board Analog Output Switch Settings .................................... 3-51

3.5.4 Expansion Board with HART Analog Input Switch Settings ...................... 3-52

Expansion Board with HART Analog Output Switch Settings.................... 3-54

3.5.5 DHCP Server Switch Settings............................................................... 3-57

3.5.6 Configuration Protect Switch Settings ................................................... 3-57

3.6 Security Seal Installation ..................................................................... 3-58

3.6.1 End Cap Security Seal Installation......................................................... 3-58

3.6.2 Upper Electronics Housing to Base Unit Security Seal.............................. 3-59

3.6.3 Transducer Assembly Security Seal Installation ...................................... 3-60

TABLE OF CONTENTS iii

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 STARTUP COMMUNICATIONS AND METER CONFIGURATION

STARTUP COMMUNICATIONS AND METER CONFIGURATION

4.1 Introduction ......................................................................................... 4-1

4.2 Communications Setup ......................................................................... 4-2

4.3 Communications Setup Wizard............................................................... 4-5

4.3.1 Advantages of Ethernet Communication .................................................. 4-5

4.3.2 Initial Ethernet Communications Connection............................................. 4-6

4.3.3 Ethernet Communications Connection .................................................... 4-7

Ethernet Initial Connection Material Checklist ........................................... 4-7

4.3.4 Ethernet Initial Connection Steps ............................................................ 4-8

4.4 Ethernet PC, HUB, or LAN Connection .................................................. 4-11

4.4.1 Direct Connection Daniel Liquid Ultrasonic Meter to a PC......................... 4-11

4.4.2 Connect Daniel Liquid Ultrasonic Meter to PC Via Ethernet Hub ................ 4-12

4.4.3 Connect Daniel Liquid Ultrasonic Meter to a LAN Via Ethernet Hub ........... 4-13

4.5 Serial Port Connections ....................................................................... 4-14

Serial Port Configurations .................................................................... 4-14

4.5.1 RS-232 Serial Connection Setup .......................................................... 4-16

RS-232 Serial Initial Connection Material Checklist ................................. 4-16

RS-232 Serial Initial Connection Steps .................................................. 4-16

4.5.2 RS-485 Serial Connection Setup .......................................................... 4-19

RS-485 Serial Initial Connection Material Checklist ................................. 4-19

RS-485 Serial Initial Connection Steps .................................................. 4-19

4.5.3 Writing Changes while Connected ........................................................ 4-24

4.6 Meter Configuration Setup Wizard ....................................................... 4-25

4.6.1 Daniel CUI Meter Configuration Overview .............................................. 4-25

Conventions Used for Data Points Reference.......................................... 4-28

4.7 Configuration Protection...................................................................... 4-29

Configuration Checksum Value and Date ............................................... 4-30

4.7.1 Meter Configuration ............................................................................ 4-30

4.7.2 Startup Page...................................................................................... 4-37

4.7.3 General Page ..................................................................................... 4-40

4.7.4 Frequency Outputs Page (Expansion Board Plus HART) ........................... 4-41

4.7.5 Current Outputs Page ......................................................................... 4-43

4.7.6 HART Output Page ............................................................................. 4-45

4.7.7 Meter Digital Outputs.......................................................................... 4-47

4.7.8 Temperature and Pressure Page............................................................ 4-48

iv TABLE OF CONTENTS

Daniel Series 3800 Liquid Ultrasonic Flow Meter

METER OPERATION MARCH 2019

4.8 Process Parameters and Calibration Configuration................................... 4-53

4.8.1 Signal Analyzer .................................................................................. 4-53

4.8.2 Calculated Results .............................................................................. 4-55

4.8.3 Set Calibration Parameters ................................................................... 4-56

Factory Calibration.............................................................................. 4-57

Customer Calibration........................................................................... 4-60

4.9 Saving the Meter Configuration ............................................................ 4-61

4.10 Maintenance Logs and Reports (Logs/Reports Menu)............................... 4-62

Table ................................................................................................ 4-65

Duration (mins):.................................................................................. 4-65

4.10.1 Log Format ........................................................................................ 4-66

Microsoft® Excel® ............................................................................... 4-66

Comma-Separated Values .................................................................... 4-68

Flow Pressure .................................................................................... 4-68

Flow Temperature............................................................................... 4-69

Save meter configuration .cfg file ......................................................... 4-69

Comment .......................................................................................... 4-69

Meter Status Alarms ........................................................................... 4-69

Pause/Resume.................................................................................... 4-69

Scroll to Newest Record During Log Collection ....................................... 4-69

4.11 Trend Maintenance Logs (Logs/Reports Menu)........................................ 4-70

Charts............................................................................................... 4-72

Raw Data .......................................................................................... 4-72

4.11.1 Meter Archive Logs (Logs/Reports Menu)............................................... 4-73

Ultrasonic Meter Archive Log Types...................................................... 4-73

4.11.2 Compare Excel® Meter Configurations (Logs/Reports Menu) ..................... 4-74

METER OPERATION

5.1 Introduction to Liquid Ultrasonic Meter Operation .....................................5-1

5.2 Terminology.........................................................................................5-2

5.2.1 Signal Processing..................................................................................5-3

Stacking ..............................................................................................5-3

Filtering ............................................................................................... 5-4

5.2.2 Batch Cycle Processing .........................................................................5-4

Batch Update Period .............................................................................5-4

Emission Rates .....................................................................................5-5

Smoothing ...........................................................................................5-5

5.2.3 Acquisition Mode..................................................................................5-6

5.2.4 Measurement Mode .............................................................................. 5-6

Live (Analog) Input Calibration................................................................ 5-7

TABLE OF CONTENTS v

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 METER OPERATION

5.3 Frequency, Digital, and Analog Outputs...................................................5-9

5.3.1 Frequency Outputs ...............................................................................5-9

Frequency Data Content ........................................................................5-9

Frequency Data Flow Direction.............................................................5-10

Channel “B” Operation on Error ............................................................ 5-10

Channel “B” Phase..............................................................................5-10

Maximum Frequency ...........................................................................5-11

Frequency Value Data Points................................................................ 5-11

Volumetric Flow Rate Content Output Scaling ........................................ 5-11

Frequency Feedback ........................................................................... 5-11

Frequency Test Mode.......................................................................... 5-12

5.3.2 Digital Outputs ...................................................................................5-13

Digital Output Data Content .................................................................5-13

Digital Output Data Polarity..................................................................5-13

Digital Output Value Data Points........................................................... 5-13

Digital Output Test Mode..................................................................... 5-14

5.3.3 Analog (Current) Output ......................................................................5-15

Analog Output Data Content ................................................................ 5-16

Analog Output Data Flow Direction .......................................................5-16

Analog Output Value Data Point ........................................................... 5-16

Volumetric Flow Rate Content Output Scaling ........................................ 5-16

Outputs Test Mode ............................................................................. 5-17

5.4 Digital Input ....................................................................................... 5-21

5.4.1 Digital Proving.................................................................................... 5-21

5.5 Modbus Communication ...................................................................... 5-22

5.5.1 Mapping Data Points to Modbus Registers .............................................5-22

5.5.2 Log Record Access .............................................................................5-23

5.6 Archive Logs...................................................................................... 5-23

Daily and Hourly Log Data Point Actions................................................5-23

5.6.1 Daily Log ........................................................................................... 5-24

5.6.2 Hourly Log ......................................................................................... 5-28

5.6.3 Audit Log ..........................................................................................5-31

Determining Meter Power-Up and Power-Down Times .............................5-37

5.6.4 Alarm Log..........................................................................................5-37

5.6.5 System Log ....................................................................................... 5-40

Reading Log Records........................................................................... 5-40

Options for Reading Daily and/or Hourly Log Records ..............................5-41

Options for Reading Audit, Alarm, and/or System Log Records ................. 5-41

Collecting and Viewing Log Records......................................................5-41

5.7 Viewing Transducer Waveforms ........................................................... 5-42

vi TABLE OF CONTENTS

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MAINTENANCE AND TROUBLESHOOTING MARCH 2019

5.8 Field Proving ...................................................................................... 5-43

5.8.1 Meter Characteristics .......................................................................... 5-43

5.8.2 API Manual of Petroleum Measurement Standards, Chapter 5.8................ 5-44

5.8.3 Requirements for Proving..................................................................... 5-44

5.8.4 Recommended Systems for Proving Ultrasonic Meters............................. 5-45

5.8.5 Digitally Proving the Meter................................................................... 5-48

5.9 Upgrading the Meter Program............................................................... 5-51

5.9.1 Power Disruption During Firmware Upgrade ........................................... 5-53

5.10 Self-Tests And Data Reliability ............................................................. 5-56

5.10.1 RAM Integrity .................................................................................... 5-56

5.10.2 Program Integrity................................................................................ 5-56

5.10.3 Stored Data Integrity........................................................................... 5-57

5.10.4 Hardware Watchdog ........................................................................... 5-57

5.10.5 Program Execution Integrity ................................................................. 5-57

5.10.6 Log Transfer Integrity.......................................................................... 5-58

5.10.7 Data Value Limit Checks...................................................................... 5-58

5.10.8 Configuration Dependency Checks........................................................ 5-58

MAINTENANCE AND TROUBLESHOOTING

6.1 Field Hydrostatic Pressure Testing Procedures ..........................................6-1

6.2 Transducer Field Removal and Installation Procedure ................................. 6-1

6.3 Transducer Housing Removal and Installation Procedure ............................ 6-4

6.4 Transducer Cable Field Removal and Installation Procedure ........................6-7

6.5 Replacing the Electronics ..................................................................... 6-11

6.6 Troubleshooting Communications ......................................................... 6-13

6.6.1 Unable to Connect Direct Serial or External Serial Modem........................ 6-13

6.6.2 Unable to Connect to Meter ................................................................. 6-14

Ethernet Connections .......................................................................... 6-14

Direct Serial Connections..................................................................... 6-14

6.6.3 Maintenance Log Files and Trend Files................................................... 6-15

Files Do Not Appear in Workbook ......................................................... 6-15

Microsoft® Excel® Log/Export Options are not Available ........................... 6-15

Maintenance Logs or Trend files are not Created .................................... 6-16

TABLE OF CONTENTS vii

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 APPENDIX A CONVERSION FACTORS

6.6.4 Daniel CUI Fails to Connect or Crashes Using Windows® 2000................. 6-17

Windows® Hotfixes – Obtaining Hotfixes for Microsoft® Windows® ...........6-17

For English North American Versions of Windows® 2000.........................6-17

For All Other Versions of Windows® 2000 .............................................6-18

6.6.5 Windows® 2000 SP-4 or a Windows® XP with Security Update ................ 6-18

6.7 Troubleshooting Meter Status .............................................................. 6-19

6.7.1 Meter Status Alarms ........................................................................... 6-19

6.7.2 System.............................................................................................. 6-20

6.7.3 Power Loss ........................................................................................ 6-21

6.7.4 Field I/O ............................................................................................ 6-21

6.7.5 Validity.............................................................................................. 6-21

6.7.6 Comms ............................................................................................. 6-22

6.7.7 Check Status .....................................................................................6-22

6.8 Maintenance Logs and Reports ............................................................. 6-22

6.8.1 Collecting Logs................................................................................... 6-23

APPENDIX A CONVERSION FACTORS

A.1 Conversion Factors Per Unit of Measurement .......................................... A-1

A.2 K Factor Conversions ........................................................................... A-2

K-Factor and Inverse K-Factor ............................................................... A-2

APPENDIX B METER MEASUREMENT CALCULATIONS

B.1 Calculations Average Flow Velocity and Speed of Sound ...........................B-1

B.2 Average Weighted Speed of Sound .........................................................B-3

B.3 Average Weighted Flow Velocity ............................................................B-3

B.4 Average Weighted Flow Velocity Using Chord Proportions .........................B-4

B.5 Calibration ...........................................................................................B-7

Factory Calibration................................................................................B-7

Customer Calibration.............................................................................B-8

viii TABLE OF CONTENTS

Daniel Series 3800 Liquid Ultrasonic Flow Meter

APPENDIX C TROUBLESHOOTING CHECKLIST COMM., MECH., AND ELEC. MARCH 2019

B.6 Volumetric Flow Rate ........................................................................... B-9

Raw Volumetric Flow Rate .................................................................... B-9

Flow-Condition Volumetric Flow Rate ................................................... B-10

Pressure-Effect Expansion Correction.................................................... B-11

Temperature-Effect Expansion Correction .............................................. B-12

Reynolds Number ............................................................................... B-13

B.7 Volume ............................................................................................. B-14

B.8 Triggered Delta Volumes ..................................................................... B-14

B.9 Flow Diagnostics................................................................................ B-16

Symmetry ......................................................................................... B-16

Cross-Flow ........................................................................................ B-16

Chord Turbulence............................................................................... B-17

Profile Factor ..................................................................................... B-17

Swirl Angle ....................................................................................... B-17

B.10 Flow-Condition Pressure and Temperature ............................................. B-17

Configuration..................................................................................... B-17

Data Updates..................................................................................... B-19

APPENDIX C TROUBLESHOOTING CHECKLIST COMM., MECH., AND ELEC.

C.1 Communications Troubleshooting ........................................................... C-1

C.2 Daniel Liquid Ultrasonic Meter Mechanical/Electrical Troubleshooting .......... C-4

APPENDIX D MODBUS COMMUNICATIONS

D.1 Introduction to Modbus Communication .................................................. D-1

D.2 Message Formats ................................................................................. D-2

D.3 ASCII Modbus Format........................................................................... D-3

D.3.1 Function Code 3 – Read Multiple Registers.............................................. D-3

D.3.2 Function Code 6 – Write Single Register ................................................. D-4

D.3.3 Function Code 16 – Write Multiple Registers ........................................... D-4

D.4 RTU Modbus Format............................................................................. D-4

D.4.1 Function Code 3 – Read Multiple Registers.............................................. D-5

D.4.2 Function Code 6 – Write Single Register ................................................. D-5

D.4.3 Function Code 16 – Write Multiple Registers ........................................... D-5

TABLE OF CONTENTS ix

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 APPENDIX E METER SETUP AND CONFIGURATION WORKSHEET

APPENDIX E METER SETUP AND CONFIGURATION WORKSHEET

E.1 Meter Setup and Configuration Worksheet............................................... E-1

E.2 Meter to Flow Computer Communication Worksheet................................. E-7

APPENDIX F WRITE PROTECTED CONFIGURATION PARAMETERS

F.1 Write Protected Configuration Parameters................................................ F-1

APPENDIX G OPEN SOURCE LICENSES

G.1 Open Source Licenses ...........................................................................G-1

G.1.1 GNU General Public License ...................................................................G-2

G.1.2 BSD Open Source License ...................................................................G-15

G.1.3 M.I.T License .....................................................................................G-16

G.1.4 Mird License ......................................................................................G-17

APPENDIX H ENGINEERING DRAWINGS

H.1 Daniel Liquid Ultrasonic Flow Meter Drawings .........................................H-1

APPENDIX I DANIEL LIQUID ULTRASONIC METER INDEX

I.1 Daniel Liquid Ultrasonic Meter Index ........................................................ I-1

x TABLE OF CONTENTS

Daniel Series 3800 Liquid Ultrasonic Flow Meter

Appendix I Daniel Liquid Ultrasonic Meter Index MARCH 2019

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LIST OF FIGURES xi

Daniel Series 3800 Liquid Ultrasonic Flow Meter

MARCH 2019 List of Figures

LIST OF FIGURES

Figure 2-1Daniel Liquid Ultrasonic Flow Meter Electronics...................................... 2-4

Figure 2-2CPU Board (Switch-Side View) ............................................................ 2-5

Figure 2-3CPU Board with I.S. Interface Board Mounted (Barrier-Side View)............. 2-6

Figure 2-4Field Connection Board ....................................................................... 2-7

Figure 2-5Expansion Board ................................................................................ 2-8

Figure 2-6Expansion Board with HART................................................................ 2-9

Figure 2-7Acquisition Board............................................................................. 2-10

Figure 2-8Daniel Liquid Ultrasonic Flow Meter Base Unit ..................................... 2-11

Figure 2-9Series 3800 Meter Body ................................................................... 2-12

Figure 2-10Transducer (LT-01/LT-04/LT-08) ...................................................... 2-13

Figure 2-11Transducer (LT-03/LT-05/LT-09) ...................................................... 2-13

Figure 2-12CPU Board General Status LED Indicators)......................................... 2-19

Figure 2-13CPU Board LED Indicators (I.S. Interface-Side View) ........................... 2-20

Figure 2-14CPU Board Status Indicators............................................................ 2-21

Figure 2-15Expansion Board General Status LED Indicators.................................. 2-21

Figure 2-16Expansion Board with HART General Status LED Indicators ................. 2-22

Figure 2-17Expansion Board Communication Status LED Indicators ...................... 2-23

Figure 2-18Expansion Board with HART Communication Status LED Indicators ...... 2-23

Figure 3-1Meter End Flange with Tapped Flat-Counterbore Hole for Hoist Ring......... 3-4

Figure 3-2Safety Approved Hoist Ring and Non-Compliant Eye Bolt ........................ 3-4

Figure 3-390 Degree Angle Between Slings ......................................................... 3-6

Figure 3-4Incorrect Sling Attachment.................................................................. 3-7

Figure 3-5Correct Sling Attachment.................................................................. 3-11

Figure 3-6Incorrect Sling Attachment................................................................ 3-12

Figure 3-7Liquid Ultrasonic Meter Body ............................................................. 3-13

Figure 3-8Daniel Liquid Ultrasonic Flow Meter Body............................................ 3-16

Figure 3-9Upper Electronics Enclosure Security Seals.......................................... 3-17

Figure 3-10Upper Enclosure Wiring Card ........................................................... 3-18

Figure 3-11Ground Lug Upper Electronics Enclosure ........................................... 3-18

xii LIST OF FIGURES

Daniel Series 3800 Liquid Ultrasonic Flow Meter

List of Figures MARCH 2019

Figure 3-12Base Unit Electronics3-19

Figure 3-13Transducer Base Wiring3-20

Figure 3-14 Transducer Ports and Cables Base Unit............................................... 3-21

Figure 3-15 Field Connection Board Ethernet Connector Wiring............................... 3-25

Figure 3-16 Port B Switch 1 Ethernet Settings......................................................3-26

Figure 3-17 Liquid Ultrasonic Meter Wiring Switch Settings.................................... 3-33

Figure 3-18 Liquid Ultrasonic Meter Wiring Connectors/Switches/LEDs .................... 3-34

Figure 3-19 Expansion Board Wiring Connectors/Switches/LEDs ............................. 3-35

Figure 3-20 Expansion Board with HART Wiring Connectors/Switches/LEDs............. 3-36

Figure 3-21 CPU Board Switches ........................................................................ 3-37

Figure 3-22 Expansion Board Switches ................................................................3-38

Figure 3-23 Expansion Board with HART Switches................................................ 3-39

Figure 3-24 Field Connection Board Switches ....................................................... 3-39

Figure 3-25 Field Connection and CPU Board Communication

Configuration Switch Banks ..............................................................3-40

Figure 3-26 CPU Board Frequency and Digital Output

Configuration Switch Banks ..............................................................3-47

Figure 3-27 CPU Board Switch Banks S8 and S9 .................................................. 3-48

Figure 3-28 Upper Electronics End Cap Security Seals ........................................... 3-58

Figure 3-29 Upper Electronics Housing to Base Unit Security Seal........................... 3-59

Figure 3-30 Transducer Housing, Retainer, and Locking Ring Security Seal............... 3-60

Figure 3-31 Transducer Cable Connector to Transducer

Cable Nut Security Seal .................................................................... 3-61

Figure 4-1 Daniel CUI Field Setup Wizard - Startup Page (Expansion Board) ............ 4-37

Figure 4-2 Field Setup Wizard - Startup Page (Expansion Board with HART) ...........4-38

Figure 4-3 Field Setup Wizard - General Page (Expansion Board with HART) ........... 4-40

Figure 4-4 Field Setup Wizard - Frequency Outputs Page

(Expansion Board with HART)............................................................ 4-41

Figure 4-5 Field Setup Wizard - Current Outputs Page..........................................4-43

Figure 4-6 Daniel CUI Field Setup Wizard - HART Output Page

(Expansion Board with HART)............................................................ 4-45

Figure 4-7 Daniel CUI Field Setup Wizard - Digital Outputs Page............................4-47

Figure 4-8 Daniel CUI Field Setup Wizard - Temperature and Pressure Page ............ 4-48

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Daniel Series 3800 LUSM Owner's manual

Daniel Series 3800 LUSM Owner's manual

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