Star Manufacturing GR138TB 120V Operating instructions

Star Manufacturing
Brand
Star Manufacturing
Model
GR138TB 120V
Type
Operating instructions

This manual is also suitable for

Star Manufacturing GR138TB 120V is a tabletop clam shell toaster designed for commercial use. It features a 120V power supply and a dedicated 20 AMP receptacle. The unit has a preset time and temperature, which can be adjusted to accommodate different food products. The toaster has six programmable buttons, allowing for easy selection of different cooking times and temperatures. It also features a "CLEAN" mode, which helps remove burned-on grease or food residue. The unit has a 30-minute initial startup heating time and beeps three times when the preset temperature is reached.

Star Manufacturing GR138TB 120V is a tabletop clam shell toaster designed for commercial use. It features a 120V power supply and a dedicated 20 AMP receptacle. The unit has a preset time and temperature, which can be adjusted to accommodate different food products. The toaster has six programmable buttons, allowing for easy selection of different cooking times and temperatures. It also features a "CLEAN" mode, which helps remove burned-on grease or food residue. The unit has a 30-minute initial startup heating time and beeps three times when the preset temperature is reached.

1
Star
Manufacturing
International Inc.
10 Sunnen Dr.
St. Louis, MO 63143
Phone: (314) 781-2777
FAX: (314) 781-3636
Installation and
Operating Instructions
Instructions
d’installation et
d’utilisation
Instrucciones
de instalación y
operación
2M-Z1500 Rev. D 2/8/01
TABLE TOP CLAM
SHELL TOASTER
TOSTADOR DE MESA
CONCHA DE ALMEJA
TOASTER DE TABLE
À DEUX COQUES
Model# GR138TB 120V
Modelo GR138TB 120V
Modèle Nº GR138TB 120V
2
GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for
commercial use only by personnel trained and
experienced in its operation and is not sold for
consumer use in and around the home nor for
use directly by the general public in food service
locations.
INSTALLATION
1. Plug unit into dedicated 120V A.C. line with
20AMP receptacle.
2, DO NOT plug into 220V line. Doing so will
ruin the unit and void the warranty.
3. Each machine has been properly wired and
inspected at the factory for operation on the
voltage and type of current specified on the
nameplate.
CAUTION
DO NOT CONNECT TO ANY OTHER
TYPE OF CURRENT OR THE MACHINE
WILL BE SERIOUSLY DAMAGED.
4. Level the unit using the adjustable feet in front
of the unit (approximately 1/2" adjustment).
5. Place grease catcher cup into support base
under rear spout.
6. DO NOT operate without top burn guard in
place.
INITIAL STARTUP
Before using the unit for the first time, clean and
heat for approximately 30 minutes.
OPERATING INSTRUCTIONS
Make sure unit is plugged into 20AMP receptacle
and is on a dedicated 120V A.C. line.
1. Turn unit on by placing switch in "ON"
position. The "Heat On" light, program
number and display will flash indicating unit is
heating. When the preset temperature is
reached, the heating light, display and program
light indicator will stop flashing followed by 3
beeps. (Initial startup heating time is
approximately 25 minutes).
2 Place product on the bottom cooking surface
of the unit and close the lid.
3. Press Start/Stop button and let displayed time
count down to "0" at which time unit will
beep. To turn off the beeper, press Start/Stop
button again.
4. Raise lid until it engages into first detent and
remove food. Using spatula, scrape residue
into rear grease catcher cup.
Note: Metal utensils may be used, however,
using nonmetal utensils will prolong the life of
the cooking surface.
5. Turn the unit off when not in use.
DO NOT ADJUST TIME AND
TEMPERATURE
The unit time and temperature is preset by the
factory to the specific customer requirements for
flatbread and quesadillas. If adjustments are
required for additional food products, please refer
to the time or temperature programming section
in this manual.
TEMPERATURE/TIMER CONTROLLER
OPERATION SPECIFICATIONS
Startup:
1. The preset time will flash until preset
temperature is reached.
2. When the control reaches preset temperature,
time display, heat on indicator and program
indicator will stop flashing and the alarm will
beep three times.
3
Temperature:
1. To view the actual temperature, press and
hold "Temp Button". Display will read "Lo F" if
temperature is below 273°F and "Hi F" if
temperature is above 573°F.
To Program Temperature:
1. Press and hold "Temp" (actual temperature
displays).
2. While holding "Temp", press "Start/Stop"
(program temperature displays).
3. Release "Temp" and "Start/Stop".
4. Press "5/+" or "6/-" to change current preset
program temperature.
5. Press "Start/Stop" to save the new
temperature.
6. Repeat procedure for other program (2, 3, 4,
5 & 6)
To Program Time:
1. Press and hold the program button (1 - 6) until
two beeps (preset time displays).
2. Release program button.
3. Press "5/+" or "6/-" to change time up or
down.
4. Press "Start/Stop" to save new time.
5. Repeat procedure for other programs.
Programs (1 - 6):
To change program, press and hold desired
button (1 - 6) for one (1) second.
Timer:
1. To operate timer, press "Start/Stop" button.
Time will countdown to "0.00".
2. When timer reaches "0", alarm will sound.
3. Press "Start/Stop" to turn off the alarm.
CORD WITH 20 AMP PLUG
Two cord take-up brackets are located on the
bottom of the unit. These brackets are to be
used to wrap up the excess cord in the event that
the plug-in receptacle is located close to the unit.
These brackets will prevent accidental damage to
the power cord and prevent entanglement in the
working mechanism of the unit.
MONTHLY LUBRICATION/INSPECTION
1. Apply two (2) drops of nontoxic mineral oil
onto counter balance shoulder screw and
nylon spacer.
2. Check all bolts/screws and tighten if necessary.
CLEANING
All surfaces except the cooking grids are stainless
steel and can be cleaned with a warm, damp cloth
and detergent.
CAUTION
DO NOT IMMERSE OR LET THE UNIT
STAND IN WATER.
DO NOT HOSE DOWN.
KEEP AWAY FROM RUNNING WATER.
To remove burned on grease or food residue use
the following mixture:
1 Tablespoon liquid dish detergent
1 Cup of warm water
CAUTION
For models with #6 programmed for
"CLEAN" mode:
1. Press #6 button.
2. Open toaster to allow faster cooling.
3. Alarm will sound when toaster is 350° F.
4. Turn unit OFF.
5. Unplug the unit.
6. Begin toaster cleaning procedure using
answer system book 5, under toaster.
BEFORE CLEANING ALL OTHER UNITS
MAKE SURE POWER IS TURNED OFF
AND UNIT IS UNPLUGGED.
4
While holding top lid with one hand, apply this
mixture to cold or warm top cooking surface with
a sponge or plastic scrubbing pad. Wipe with
clean sponge or towel until it is clean.
DO NOT SPLASH CONTROL HOUSING!
Do not splash metal conduit connecting top and
bottom of the toaster!!
Empty and clean grease catcher cup as required
using detergent and water after removing cup
from unit.
MAINTENANCE AND REPAIRS
Contact the factory, a service representative or a
local service company for service or required
maintenance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
PART NO. 2M-Z1500 REV. D 2/8/01
Part# 2M-4497-2 01/02
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
ALL:
* Pop-Up Toasters
* Butter Dispensers
* Pretzel Merchandisers
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
* Heat Lamps
* Hot Cups
* Pumps
Visit our Website at: www.star-mfg.com Email: [email protected] For Fax-On-Demand Literature: (800) 807-9814
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in
which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the
transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty
status of the unit.
LIMITED EQUIPMENT WARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is
limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited
to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)
should be taken to the closest Star service agency, transportation prepaid.
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the
“non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is
chargeable to the customer.
SERVICES NOT COVERED BY WARRANTY
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &
installation OR created by acts of God
* The Model 510F Fryer. * The Model CFS Series Food Steamer.
* The Model 526TO Toaster Oven. * The Model 526WO Warming Oven.
* The Model J4R, 4 oz. Popcorn Machine.
* The Model 518CM & 526CM Cheese Melter.
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmers.
* All Condiment Dispensers except the Model CSD Series Chili/Cheese Dispenser.
* All Specialty Food Warmers except Model 130R, 500, 11RW Series, and 11WSA Series.
Star Manufacturing 10 Sunnen Drive (800) 807-9054 (800) 396-2677 Fax
International, Inc. P.O. Box 430129 (314) 781-2777 (314) 781-2714 Fax
St. Louis, MO 63143 www.star-mfg.com
Ask for Quality and Performance by Name…Star and Holman
Commercial Gas and Electric Equipment for the Foodservice Industry.
STAR Sandwich Grill
Set Up, Seasoning and Cleaning
Set Up
1. Unpack the grill.
2. Read the Owners manual and then put it in a safe place for future reference.
3. If surface rust is visible, use a steel wool brush and scrub it off.
4. Wipe down the exterior and grilling area with a damp cloth.
5. Take the grill to a well ventilated area and turn the thermostat to 8-9. If your unit has an
electronic control then set the temperature for 450°F. Allow the unit to burn off the
factory oil. (the oil is there to prevent surface rust during shipping and storage)
6. The “burn off” is complete when the smoke is gone, approximately 30 minutes.
7. Brush any debris from the grill surfaces.
8. Allow the grill to cool and then place it in its permanent position.
First Time Seasoning
1. Bring the grill to 300°F and leave it on while doing the next three steps.
2. Spray the cooking area heavily with a baking release agent.
3. Let sit for 20 minutes.
4. Wipe surface clean with a warm, damp, cloth.
Daily Seasoning
The grill should not require much seasoning while in use. In most cases, a light spray of the baking
release agent in the morning and occasionally throughout the day will be enough to prevent any
sticking. It is not necessary to spray before grilling each item.
Daily Cleaning
1. If particles adhere to the cooking surface during the day, scrape them off with a
spatula.
Note: It is best not to let food cook on to the grill, as build up of food on the grill
will increase sticking and smoking. In addition, carbon may build up on the grill
surface and reduce the cooking efficiency.
2. At the end of the day, wipe down all surfaces with a warm, damp, cloth and mild
detergent. Dry with a soft towel.
Carbon Cleaning
When carbon build up occurs, use a carbon removal agent according to the instructions provided with
the cleaner. When this process is completed, you must re-season the grill according to the First Time
Seasoning instructions above.
Please reference your owner’s manual for additional information
concerning the operation of your grill.
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MODEL GR138TB
120V/240V
STAR MANUFACTURING INTERNATIONAL, INC.
SK1576 12-01-97
13
1 2B-Z1481 1 ARM LEFT-PLATED
2 2Y-Z1480 1 HANDLE PAINTED
3 2C-08-07-0112 2 SET SCREW
4 2B-Z1482 1 ARM RIGHT-PLATED
5 D9-138107 1 BURN GUARD TOP ASSY.
D9-GR0198-PS 1 BURN GUARD TOP ASSY w/SPATULA HOLDER
6 D9-138108 1 TOP HOUSING ASSY.
7 Z1-06-07-0026 1 INSULATION
8 D9-50-GR-0266 1 ELEMENT PLATE ASSY.
9 2N-05-GR-0165 1 ELEMENT 700 WATT (20.58 OHMS, 5.83AMPS)
10 2F-01-GR-0002 1 CASTING-TOP
11 2C-08-07-0001 2 SCREW 10-32 x 5/8
12 2C-08-07-0285 8 STUD
13 D9-Z1529 2 3/8 CONNECTOR WITH NUT
14 D9-05-GR-0029 1 CONDUIT
15 D9-04-GR-0165 1 ELEMENT PLATE
16 2C-08-07-0230 3 SCREW 8-32
17 2F-Z1491 1 CASTING BOTTOM
18 2N-05-GR-0166 1 ELEMENT 950 WATT (15.17 OHMS, 7.91 AMPS)
19 D9-04-GR-0030 1 RETAINER, INSULATION
20 2C-08-07-0207 12 HEX NUT 10-24
21 2C-2556 7 HEX NUT 8-32
22 Z1-06-07-0031 1 INSULATION
23 2C-1557 6 SCREW 10-24 x 1 1/2
24 2C-6260 4 WASHER
25 D9-Z1479 2 SLEEVE-BURN GUARD
26 D9-Z1476 1 BURN GUARD
27 D9-Z1475 1 BODY
28 2E-05-07-0250 1 TERMINAL BLOCK
29 2C-08-07-0117 4 SCREW 10-24 x 3/4
30 2C-1827 4 WASHER #10
31 2C-3033 2 SCREW 8-32 x 3/4
32 2K-Y3240 1 BUSHING 90 SR
33 2E-Z1484 1 POWER CORD
34 2D-Z1493 1 GREASE CUP
35 D9-138113 1 BACK ASSY.
36 2A-Y3405 2 BUMPER-FOOT
2P-Y3404 2 RUBBER-PLUG
37 2C-1513 2 SCREW 10-24 x 1/2
38 PS-138TB-CBSS 1 COUNTER BALANCE w/STAINLESS STEEL ROLLER BEARINGS
39 D9-Z1473 1 BOTTOM
40 2A-Z1485 2 FOOT
41 D9-Z1471 2 CORD BRACKET
42 2C-6349 11 SCREW #8 x 3/8
43 2C-Z1489 2 SCREW SHOULDER
44 D9-Z1518 1 CONDUIT BLACK
PARTS LIST January 30, 2006
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1
INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit
Description
MODEL
Part
Number
Key
Number
Star Manufacturing International, Inc.
SK1589
9D GR138TB 120V TABLE TOP CLAM SHELL TOASTER
14
PARTS LIST January 30, 2006
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit
Description
MODEL
Part
Number
Key
Number
Star Manufacturing International, Inc.
9D
GR138TB 120V TABLE TOP CLAM SHELL TOASTER
45 2E-Z1517 2 CONNECTOR WITH NUT
46 D9-Z1524 1 ROD
47 D9-138111 1 BRACKET ASSY.
48 2C-08-07-0272 4 STUD 8-32 x 1/2
49 2E-Z3808 1 TOGGLE SWITCH, 30 AMP (RING TERMINALS)
50 2E-Z1470 1 RTD SENSOR
51 2K-Z1530 4 SPACER
52 2J-Z1486 1 CONTROL
53 2C-2553 8 HEX NUT 6-32
54 2C-H8669 8 LOCKWASHER #6
55 2C-08-07-0208 4 SCREW 6-32 x 3/4
56 2M-Z1731 1 OVERLAY (10.55" LONG)
57 2I-05-07-0013 1 BOOT SWITCH
58 2M-12-07-0038 1 LABEL ON & OFF
59 Z1-70-07-0343 1 SWITCH GUARD
60 D9-Z1513 1 CONTROL HOUSING
61 2E-05-07-0352 1 RELAY 30 AMP
62 2E-05-07-0351 1 TRANSFORMER 115/10V 6VA
63 2C-1493 4 SCREW #8-32 x 3/8
64 2C-08-07-0017 2 WASHER #8
65 2C-Y2430 2 WASHER #8
66 2C-Z1490 2 SPACER
67 2C-2559 2 ACORN NUT #10-24
68 2C-2582 2 NUT 1/4-20
69 2C-1823 2 WASHER 1/4
70 2C-2565 2 ACORN NUT #10-32
71 2C-1810 2 WASHER, FLAT #10
SK1589
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2
INCLUDE MODEL AND SERIAL NUMBER OF 2
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Star Manufacturing GR138TB 120V Operating instructions

Star Manufacturing
Brand
Star Manufacturing
Model
GR138TB 120V
Type
Operating instructions
This manual is also suitable for

Star Manufacturing GR138TB 120V is a tabletop clam shell toaster designed for commercial use. It features a 120V power supply and a dedicated 20 AMP receptacle. The unit has a preset time and temperature, which can be adjusted to accommodate different food products. The toaster has six programmable buttons, allowing for easy selection of different cooking times and temperatures. It also features a "CLEAN" mode, which helps remove burned-on grease or food residue. The unit has a 30-minute initial startup heating time and beeps three times when the preset temperature is reached.

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