Sparky TKN 80D User manual

www.sparkygroup.com

28.12.2009

Manufacturer

SPARKY Power Tools GmbH

Leipziger Str. 20

10117 Berlin, GERMANY

Signature of authorized person

A. Ivanov

Technical director of SPARKY ELTOS AG

DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product fulls all the relevant provisions of the following directives and the harmonized

standards:2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1; EN 61000-3-11:2000; EN 61000-3-2:2000;

EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Technical le is stored at SPARKY ELTOS AG, Koubrat Str. 9, 5500 Lovetch, Bulgaria.

KONFORMITÄTSERKLÄRUNG

Hiermit versichern wir unsere persönliche Haftung, dass dieses Erzeugnis allen einschlägigen Bestimmungen folgender Richtlinien

und entsprechender harmonisierten Standards entspricht: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1;

EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Die technischen Unterlagen werden bei SPARKY ELTOS AG, Kubrat Str.9, 5500 Lovetch, Bulgarien, aufbewahrt.

DECLARATION DE CONFORMITE

Nous déclarons sous notre responsabilité que ce produit satisfait à l’ensemble des dispositions pertinentes de la présente

directives, respectivement aux normes harmonisées: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1;

EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Le dossier technique est conservé par SPARKY ELTOS AD, 9, rue Kubrat, Lovech, Bulgarie.

DICHIARAZIONE DI CONFORMITÀ

Noi dichiariamo sotto la nostra personale responsabilità, che questo prodotto è in conformità a tutte le disposizioni pertinenti della presente

direttive e norme armonizzate:2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1; EN 61000-3-11:2000;

EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Il fascicolo tecnico viene custodito presso la SPARKY ELTOS, 5500 Lovech, via Kubrat n. 9, Bulgaria

DECLARACIÓN DE CONFORMIDAD

Declaramos bajo nuestra exclusiva responsabilidad que este producto está conforme con todas las disposiciones aplicables de la

presente directrices aplicables y las correspondientes normas armonizadas: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2;

EN 55014-2:1997+A1; EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

El expediente técnico está archivado en SPARKY ELTOS SA, C/ Kubrat, 9, 5500 Lovech, Bulgaria.

DEKLARACJA ZGODNOŚCI

Niniejszym deklarujemy naszą osobistą odpowiedzialnością, że ten produkt spełnia wszystkie odpowiednie postanowienia

następujących dyrektyw i harmonizowanych standardów: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1;

EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Teczka techniczna przechowywana jest w SPARKY ELTOS AG, Kubrat Str.9, 5500 Lovetch, Bułgaria

ДЕКЛАРАЦИЯ О СООТВЕТСТВИИ

Мы заявляем со всей ответственностью, что данный продукт полностью соответствует всем соответствующим

требованиям действующих директив и гармонизированных стандартов: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2;

EN 55014-2:1997+A1; EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Техническое досье хранится в СПАРКИ ЕЛТОС АД, ул. Кубрат №9, 5500 Ловеч, Болгария.

ДЕКЛАРАЦІЯ ПРО ВІДПОВІДНІСТЬ

Ми заявляємо під свою власну відповідальність, що даний продукт відповідає всім діючим вимогам директив і гармонізованих

стандартів: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1; EN 61000-3-11:2000; EN 61000-3-2:2000;

EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Технічне досьє зберігається в СПАРКИ ЕЛТОС АД, ул. Кубрат № 9, 5500 Ловеч, Болгарія.

ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ

Ние декларираме на своя лична отговорност, че това изделие отговаря на всички приложими изисквания на следните

директиви и хармонизирани стандарти: 2006/42/EC, 2004/108/ЕС, EN 55014-1:2000+A1+A2; EN 55014-2:1997+A1;

EN 61000-3-11:2000; EN 61000-3-2:2000; EN 61029-1:2000+A11+A12; EN 61029-2-9:2002

Техническото досие се съхранява в СПАРКИ ЕЛТОС АД, ул. Кубрат №9, 5500 Ловеч, България.

1 – 10

SLIDING COMPOUND MITRE SAW

Original instructions

22 – 32

SCIE A ONGLETS RADIALE

Notice originale

75 – 86

ТОРЦОВОЧНАЯ ПИЛА

Оригинальная инструкция по эксплуатации

87 – 97

ТОРЦОВОЧНА ПИЛА

Оригінальна інструкція з експлуатації

98 – 108

НАСТОЛЕН ЦИРКУЛЯРЕН ТРИОН

Оригинална инструкция за използване

11 – 21

GEHRUNGS UND KAPPSÄGE

Originalbetriebsanleitung

64 – 74

STOŁOWA PILARKA TARCZOWA

Instrukcją oryginalną

33 – 42

SEGA CIRCOLARE DA BANCO

Istruzioni originali

54 – 63

SERRA CIRCULAR DE MESA

Instrução original para o uso

43 – 53

SIERRA CIRCULAR DE MESA

Instrucciones de uso originales

180 0 W TKN 80D • TKN 95D

1205R06

www.sparkygroup.com

90°

D

38 39 40

41a

48b

48a

474645

44

4342

41b

49 50

BLACK PANTONE185

А B

90°

C

29

16

6

5

2

8

28

20

27

4

21

15

36

35 3417

31

32

33

24

14

3

1

39

38

26

25

37

23

22

19

18

9

10

12

13

7

11

30

21e1d

4

31c

1b

1a

5a

1f

8765b

10

11 12

13a

9

14a13b 13c 14b 15a

15b 15c

16 17

18 19 20 21

22 23 24 25

26 27 28 29

30 31 32 33

34 35 36 37

BLACK PANTONE185

1

EN

Contents

I - Introduction ............................................................................................................................................................1

 II - Technicalspecications ........................................................................................................................................3

III - General power tool safety warnings ....................................................................................................................3

IV - Additional safety rules for mitre saws ..................................................................................................................4

V - Safety rules for laser lights ....................................................................................................................................5

VI - Know your product ............................................................................................................................................A/6

VII - Operation instructions ............................................................................................................................................6

VIII - Maintenance ..........................................................................................................................................................9

IX - Warranty ...............................................................................................................................................................10

UNPACKING

Duetomodernmassproductiontechniques,itisunlikelythatyourpowertoolisfaultyorthatapartismissing.Ifyound

anythingwrong,donotoperatethetooluntilthepartshavebeenreplacedorthefaulthasbeenrectied.Failuretodo

so could result in serious personal injury.

ASSEMBLY

The compound mitre saw is delivered packed and fully assembled except for the clamp assembly, stabiliser and side

extension arms.

TKN 80D • TKN 95D – Original instructions

I - Introduction

Your new SPARKY power tool will more than satisfy your expectations. It has been manufactured under stringent

SPARKYQualityStandardstomeetsuperiorperformancecriteria.Youwillndyournewtooleasyandsafetooperate,

and, with proper care, it will give you many years of dependable service.

WARNING:

Carefully read through this entire Instruction Manual before using your new SPARKY power tool. Take special

care to heed the Warnings. Your SPARKY power tool has many features that will make your job faster and

easier. Safety, performance, and dependability have been given top priority in the development of this tool,

making it easy to maintain and operate.

Do not dispose of electrical products together with household waste!

Waste electrical products should not be disposed of with household waste. Please recycle where facilities

exist. Check with your local authority or retailer for recycling advice.

ENVIRONMENTAL PROTECTION

The machine, accessories and packaging should be sorted for environmental-friendly recycling.

The plastic components are labelled for categorised recycling.

pages-TKN-80-95D-2012.indd 1 4.7.2012 г. 11:15:13 ч.

2

EN

DESCRIPTION OF SYMBOLS

The rating plate on your power tool may show symbols. These represent important information about the product or

instructions on its use.

TKN 80D • TKN 95D

Double insulated for additional protection.

Wear respiratory protection.

Wear hearing protection.

Wear eye protection.

Conforms to the relevant European Directives

Conforms to the requirements of Russian standards

Conforms to the requirements of Ukrainian standards

Refer to original instructions

YYYY-Www

Production period, where the variable symbols are:

YYYY - year of manufacture, ww - calendar week number

TKN SLIDING COMPOUND MITRE SAW

pages-TKN-80-95D-2012.indd 2 4.7.2012 г. 11:15:13 ч.

3

Original instructions

EN

II - Technical specications

Model: TKN 80D TKN 95D

▪Powerinput 1800W 1800W

▪Noloadspeed 5000min

-1

5000 min

-1

▪Bladediameter 250mm 305mm

▪Bladebore 30mm 30mm

▪Bladeteeth 24TCT 32TCT

▪Maximumcuttingcapacity 80mm 95mm

▪Bladekerf 2.8 3.0mm

▪Minimumbladethickness 1.85mm 2.0

▪Maximumbladethickness 2.8mm 3.0

▪Cuttingcapacities:

-Straightcutat0°x0° 280x80mm 305x95mm

-Mitrecutat45°(R)x0° 196x80mm 215x95mm

-Mitrecutat52°(R)x0° 170x80mm 186x95mm

-Mitrecutat45°(L)x0° 196x80mm 215x95mm

-Mitrecutat52°(L)x0° 170x80mm 186x95mm

-Bevelcutat0°x45°(R) 280x25mm 305x42mm

-Bevelcutat0°x45°(L) 280x45mm 305x52mm

-Compoundmitrecutat45°(R)x45°(R) 196x25mm 215x42mm

-Compoundmitrecutat52°(R)x45°(R) 170x25mm 186x42mm

-Compoundmitrecutat45°(L)x45°(L) 196x45mm 215x52mm

-Compoundmitrecutat52°(L)x45°(L) 170x45mm 186x52mm

▪Weight(EPTAprocedure01/2003): 21.5kg 25.2kg

▪Protectionclass(EN61029-1) : II II

▪Noiseandvibrationinformation

A-weighted sound pressure level L

pA

98dB(A) 98dB(A)

A-weighted sound power level L

wA

 112dB(A) 111dB(A)

 Typicalweightedvibration 7.14m/s

2

 7.14m/s

2

Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful. Contact

with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders.

Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives

for wood conditioning (chromate, wood preservative). Material containing asbestos must only be treated by specialists.

▪ Where the use of a dust extraction device is possible it shall be used.

▪ To achieve a high level of dust collection, use vacuum cleaner for wood or for wood and/or minerals together with

this tool.

▪ The work place must be well ventilated.

▪ TheuseofadustmaskoffilterclassP2isrecommended.

Follownationalrequirementsforthematerialsyouwanttoworkwith.

III - General power tool

safety warnings

WARNING! Read all safety warnings and

all instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and instructions for future

reference.

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

1. WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

b) Do not operate power tools in explosive atmos-

pheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

c) Keep children and bystanders away while op-

erating a power tool. Distractions can cause you

to lose control.

2. ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power

tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

b) Avoid body contact with earthed or grounded

surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet condi-

tions. Water entering a power tool will increase the

pages-TKN-80-95D-2012.indd 3 4.7.2012 г. 11:15:14 ч.

4

TKN 80D • TKN 95D

EN

risk of electric shock.

d) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords in-

crease the risk of electric shock.

e) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of

a cord suitable for outdoor use reduces the risk of

electric shock.

f) If operating a power tool in a damp location

is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces

the risk of electric shock.

3. PERSONAL SAFETY

a) Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired or

under the influence of drugs, alcohol or medi-

cation. A moment of inattention while operating

power tools may result in serious personal injury.

b) Use personal protective equipment. Always

wear eye protection. Protective equipment such

as dust mask, non-skid safety shoes, hard hat, or

hearing protection used for appropriate conditions

will reduce personal injuries.

c) Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to power source and/or battery pack, picking

up or carrying the tool. Carrying power tools with

your finger on the switch or energising power tools

that have the switch on invites accidents.

d) Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may

result in personal injury.

e) Do not overreach. Keep proper footing and bal-

ance at all times. This enables better control of

the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewel-

lery or long hair can be caught in moving parts.

g) If devices are provided for the connection of

dust extraction and collection facilities, en-

sure these are connected and properly used.

Use of dust collection can reduce dust-related haz-

ards.

4. POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at the

rate for which it was designed.

b) Do not use the power tool if the switch does

not turn it on and off. Any power tool that can-

not be controlled with the switch is dangerous and

must be repaired.

c) Disconnect the plug from the power source

and/or the battery pack from the power tool

before making any adjustments, changing ac-

cessories, or storing power tools. Such preven-

tive safety measures reduce the risk of starting the

power tool accidentally.

d) Store idle power tools out of the reach of chil-

dren and do not allow persons unfamiliar with

the power tool or these instructions to operate

the power tool. Power tools are dangerous in the

hands of untrained users.

e) Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts

and any other condition that may affect the

power tool’s operation. If damaged, have the

power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits

etc. in accordance with these instructions, tak-

ing into account the working conditions and

the work to be performed. Use of the power tool

for operations different from those intended could

result in a hazardous situation.

5. SERVICE

a) Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power

tool is maintained.

IV - Additional safety rules

for mitre saws

WARNING: Beforeconnectingatooltoapower

source be sure that the voltage supply is the same as that

speciedonthenameplateofthetool.

Apowersourcewithavoltagegreaterthanthatspecied

for the tool can result in serious injury to the user, as well

as damage to the tool.

If in doubt, do not plug in the tool.

Using a power source with a voltage less than the name-

plate rating is harmful to the motor.

▪ Always remove the plug from the mains socket

before making any adjustments or maintenance,

including changing the blade.

▪ Never use a cracked or distorted saw blade.

▪ If the table insert is damaged or worn, have it replaced

by an authorised service centre.

▪ Use only blades as recommended by the manufac-

turerandwhichconformtoEN847-1.

▪ Do not use blades of High Speed Steel (HSS blades).

▪ Select saw blades in relation to the material being cut.

▪ Wherever possible use blades that are designed to

reduce emitted noise.

▪ Note the direction of rotation of the motor and the

blade.

▪ When operating the saw, use safety equipment in-

cluding safety goggles or shield, ear defenders, dust

mask and protective clothing including safety gloves.

pages-TKN-80-95D-2012.indd 4 4.7.2012 г. 11:15:14 ч.

5

Original instructions

EN

▪ Do not use the saw to cut metal or masonry.

▪ Do not use this saw to cut firewood.

▪ Avoid cutting nails. Inspect the workpiece and remove

all nails and other foreign objects before beginning

sawing.

▪ Wear gloves when handling saw blades and rough

materials.

▪ Saw blades shall be carried in a holder wherever pos-

sible.

▪ The mitre saw can be safely carried by the carry han-

dle but only once it has been removed from the mains

power and secured in the locked down position.

▪ Do not use the saw unless the guards are in place.

▪ Keep the floor area around the machine level, well

maintained and free of loose materials.

▪ Keep the area free of tripping hazards.

▪ Use correctly sharpened saw blades and observe the

maximum speed marked on the blade.

WARNING:Bladereplacementmustbecar-

riedoutcorrectly,refertothesectiononBladeChang-

ing for details.

▪ Ensure that the operator is adequately trained in the

use, adjustment and operation of the machine.

▪ Do not remove any cut-offs from the cutting area until

the guard is fully locked in place and the blade has

come to rest. The operating head shall be in upper

position.

▪ Rags, cloths, cord and string and the like should never

be left around the work area.

▪ Refrain from removing any cut-offs or other parts of

the workpiece from the cutting area whilst the ma-

chine is running and the saw head is not in the rest

position.

▪ Do not store materials or equipment above a machine

in such a way that they could fall into it.

▪ Never use your hands to remove sawdust, chips or

waste close by the blade while the machine is oper-

ating.

▪ Ensure that the machine is always fixed to a bench,

whenever possible.

▪ Support the work properly prior to operation.

▪ When cutting round wood, use clamps that prevent

the workpiece from turning on both sides of the blade.

▪ When cutting long pieces which extend well over

the table width, ensure that the ends are adequately

supported at the same height as the saw table top.

Supports should be positioned in such as a way to

ensure that the workpiece does not fall to the ground

once the cut has been made. A number of supports

at regular intervals may be required if the workpiece

is extremely long.

▪ Take additional care when trenching (slotting).

▪ Ensure that the arm is properly secure when bevel-

ling.

▪ Always stand to one side when operating the saw.

▪ If you are interrupted when operating the saw, com-

plete the process and switch off before looking up.

▪ Periodically check that all nuts, bolts and other fixings

are properly tightened.

▪ Do not attempt to free a jammed blade before first

switching off the machine.

▪ Do not slow or stop a blade with a piece of wood. Let

the blade come to rest naturally.

▪ Do not lock the movable guard in the open position

and always ensure that it is working properly, freely

rotating and returning to fully cover the teeth of the

blade.

▪ Fullyunwindcabledrumextensionstoavoidpotential

overheating.

▪ When an extension cable is required, you must en-

sure that it has the right ampere rating for your power

tool and it is in safe electrical condition.

▪ Always hold the saw on parts that are insulated. If you

accidentally cut into hidden wiring or the saw’s own

cable, the metal parts of the saw will become “live”.

Switch off at the mains and remove the plug imme-

diately.

▪ Connect the saw to a dust collection device and en-

sure that it is operated properly. As the operator of the

saw, please make sure that you understand factors

that influence exposure to dust, including the type of

material to be machined, the importance of local ex-

traction and the proper adjustment of hoods/baffles/

shoots of your dust extraction system. We recom-

mend that you always wear a dust mask when operat-

ing this saw.

▪ Report faults in the machine, including guards and

saw blades, as soon as they are discovered.

▪ To use this tool properly, you must observe the safety

regulations, the assembly instructions and the oper-

ating instructions to be found in this Manual. All per-

sons who use and service the machine have to be

acquainted with this Manual and must be informed

about its potential hazards. Children and frail people

must not use this tool. Children should be supervised

at all times if they are in the area in which the tool is

being used. It is also imperative that you observe the

accident prevention regulations in force in your area.

The same applies for general rules of occupational

health and safety.

▪ The manufacturer shall not be liable for any changes

made to the tool nor for any damage resulting from

such changes.

▪ Power tools must not be used outdoors in rainy weath-

er, or in moist environment (after rain) or in close vicin-

ity with easily flammable liquids and gases. The work-

ing place should be well lit.

V - Safety rules for laser lights

The laser light/laser radiation used in the REDEYE®

systemisClass2withmaximum1mWpowerand650

nm wavelength. These lasers do not normally present an

optical hazard, although staring at the beam may cause

ashblindness.

WARNING: Do not stare directly at the laser

beam. A hazard may exist if you deliberately stare into the

beam, please observe all safety rules as follows:

▪ The laser shall be used and maintained in accordance

with the manufacturer’s instructions.

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TKN 80D • TKN 95D

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▪ Never aim the beam at any person or an object other

than the workpiece.

▪ The laser beam shall not be deliberately aimed at

personnel and shall be prevented from being directed

towardstheeyeofapersonforlongerthan0.25s.

▪ Always ensure the laser beam is aimed at a sturdy

workpiece without reflective surfaces. I.e. wood or

rough coated surfacesareacceptable.Bright shiny

reflective sheet steel or the like is not suitable for laser

use as the reflective surface could direct the beam

back at the operator.

▪ Do not change the laser light assembly with a different

type. Repairs must be carried out by the laser manu-

facturer or an authorised agent.

WARNING: Use of controls or adjustments or

performance of procedures other than those specied

herein may result in hazardous radiation exposure.

VI - Know your product

1. Laser assembly

 2. Laserlighton/offswitch

3. Laser cover

4. Laser pitch control

5. Saw arm

6. Release knob

 7. Operatinghandle

 8. Carryinghandle

 9. Upperxedbladeguard

10. Clamp assembly

11. Clamp assembly lock

12. Rotatingbladeguard

13. Guard retraction arm

14. Bladeboltcover

15. Dust bag

16. Bevellock

17. 0°Beveladjuster

18. Bevelscale

19. Fence

20. Stabiliser

21. Hexkey,6mm

22. Mitretable

23. Mitrescale

24. Tableinsert(kerfplate)

25. Switchtrigger

26. Mitrelock

27. Spindlelockbutton

28. Dustextractionport

29. Slidebars

30. Slide bar lock

31. Trenching depth adjustment screw

32. Trenchingstop

33. Trenching depth lock nut

34. 45°Beveladjustmentscrew(left)

35. 45°Beveladjustmentscrew(right)

36. 0°Beveladjustmentscrew

37. Releaselatch

38. Sideextensionarms(x2)

39. Sideextensionarmlockingscrews(x2)

VII - Operation instructions

This model SPARKY power tool is supplied from single-

phase alternating current mains. It is double insulated

accordingtoEN61029andIЕС61029andcanbecon-

nected to grounded or not grounded sockets. This power

tool is radio suppressed in compliance with EMC Direc-

tive2004/108/EC.

PRIOR TO INITIAL OPERATION

Beforestartingtooperatethesaw,alwayscheckthefol-

lowing:

▪ Make sure power supply voltage corresponds to the

value, indicated on the name plate with technical data

of the tool;

▪ Always check the position of ON/OFF switch. The

power tool must be connected to the power supply

socketonlywhenthisswitchisinOFFposition;

▪ Always inspect the blade. Use only well ground

blades. Never use blades with cracks and indents or

HSS-blades.

▪ Make sure that all moving parts of the blade guard

move freely.

▪ Make sure the work piece or the material is well se-

cured.

▪ Make sure that the cord and the plug are in order. If the

replacement of the supply cord is necessary, this has

to be done by the manufacturer or his agent in order

to avoid a safety hazard.

ACCESSORIES

The tool is supplied with the following accessories: hex

key, 6 mm (Fig. 1a); blade (tted) (Fig. 1b); dust bag

(Fig. 1c);2xsideextensionarms(Fig. 1d); workpiece

clamp (Fig. 1e);1xstabiliser(tted)(Fig. 1f).

To achieve best results we recommend using genuine

SPARKY accessories.

TRANSPORTATION

Lift the mitre saw only when the saw arm is locked in the

down position, the saw is switched off and the plug is

removed from the power point.

Youmustonlyliftthesawbythecarryinghandle(8)or

outer castings. Do not lift the saw using the guard or op-

eratinghandle(7).(Fig. 2)

BENCH MOUNTING

The saw base has holes to facilitate bench mounting.

Attach the saw to a level, horizontal bench or work table

usingbolts(notsupplied)thoughthexingholesinthe

saw base. (Fig. 3)

NOTE: If desired, you can mount the saw to a piece of

13 mm or thicker plywood which can then be clamped

to your work support or moved to other job sites and re-

clamped.

WARNING: Make sure that the mounting sur-

face is not warped as an uneven surface can cause

binding and inaccurate sawing.

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Original instructions

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DUST BAG

Thedustbag(15)tsinthedustextractionport(28).For

efcientoperation,emptythedustbagwhenitisnomore

thanhalffull.Thisallowsbetterairowthroughthebag.

(Fig. 4)

SIDE EXTENSION ARMS AND STABILISER

Theside extension arms (38) are used for supporting

wide workpieces to prevent them from bowing and sub-

sequent pinching on the blade during cutting.

Loosenthelockscrews(39)withhexkey(21),insertthe

arms(38)andretightenthelockscrews(39).(Fig. 5a, 5b)

WARNING: When the saw is not fixed to a

bench, always fit the stabiliser (20) intotheholes at

the rear of the base of the saw. The stabiliser helps

prevent the saw tipping backwards when the slide ac-

tion is used

SETTING THE TABLE SQUARE WITH THE BLADE

Make sure that the electrical plug is removed from the

power point. (Fig. 6)

Push the saw arm (5) down to its lowest position and

engage the release knob (6) to hold the saw arm in the

transport position. (Fig. 7)

Loosenthemitrelock(26).(Fig. 8)

Rotatethetable(22)untilthepointerispositionedat0º.

(Fig. 9)

Tightenthemitrelock(26). (Fig. 10)

Loosenthebevellock(16)andsetthesawarm(5)at0º

bevel(the blade at90º to the mitre table).Tighten the

bevel lock (16). (Fig. 11)

Placeasetsquareagainstthetable(22)andtheatpart

of the blade. (Fig. 12)

NOTE:Makesurethatthesquarecontactstheatpartof

the saw blade, not the teeth.

Rotate the blade by hand and check the blade-to-table

alignment at several points.

The edge of the set square and the saw blade should

be parallel.

If the saw blade angles away from the set square, adjust

as follows:

▪ Use a wrench (not supplied) to loosen the lock nut se-

curing the 0° bevel adjustment screw (36).

▪ Loosen the bevel lock (16).

▪ Adjust the 0° bevel adjustment screw (36) with hex

key(21)tobringthesawbladeintoalignmentwiththe

square.

▪ Loosen the screws holding the pointer of the bevel

scale(18)andadjustthepositionofthepointersothat

it accurately indicates zero on the scale. Retighten the

screws.

▪ Retighten the bevel lock (16) and the lock nut secur-

ing the 0° bevel adjustment screw (36). (Fig. 13a, 13b,

13c)

NOTE: The above procedure can also be used to check

theangleofthesawbladetothetableateither45ºbevel

angle to the left or to the right. The 45° bevel adjustment

screws (34 and 35) are on opposite sides of the saw

arm. You need a suitable sized wrench (not supplied) for

thelocknuts.Hexkey(21)issuitableforthesetscrews.

(Fig. 14a, 14b)

SETTING THE FENCE SQUARE WITH THE TABLE

Usinghexkey(21),loosenthesetscrewsecuringthetop

piece of the right hand fence and remove this top section.

Usinghexkey(21),loosenthefourscrewssecuringthe

fence (19) to the base. (Fig. 15a, 15b, 15c)

Place a square against the fence (19) and alongside the

blade.

Adjust the fence (19) until it is square with the blade.

Tighten the screws securing the fence (19).

(Fig. 16)

Replace the top section of the right hand fence.

Loosen the screw holding the pointer of the mi-

tre scale (23) and adjust it so that it accurately

indicates the zero position on the mitre scale.

(Fig. 17)

Retighten the screw securing the mitre scale pointer.

ADJUSTING THE LASER LINES

The lower laser is factory set to emit a laser line along the

right-hand side of the blade. The upper laser is factory

set to emit a laser line to the left-hand side of the blade.

This upper laser can be adjusted by the operator to suit

blades of different kerf widths.

To adjust the position of the upper laser, proceed as fol-

lows:

Remove the laser cover (3) and switch on the laser lights

withtheon/offswitch(2).(Fig. 18)

Using a cross head screwdriver (not supplied), adjust the

position of the line from the upper laser by turning the

laser pitch control (4). (Fig. 19)

Adjust until the left-hand laser line is aligned with the left-

hand side of the blade.

Switch off the laser lights and replace the laser cover (3).

TRENCH DEPTH ADJUSTMENT

Initsnormalposition,thetrenchingstop(32)permitsthe

saw blade to cut right through a workpiece. When the

saw arm is lifted, the trenching stop can be adjusted so

that the trenching depth adjustment screw (31) contacts

the stop as the saw arm is lowered. (Fig. 20)

This restricts the cut to a “trench” in the workpiece. The

depth of the trench can be adjusted with the trenching

depth adjustment screw (31) and locked in position with

the trenching depth lock nut (33). (Fig. 21)

USING THE LASER LINE GENERATOR

WARNINGS:

Do not stare directly at the laser beam.

Never aim the beam at any person or an object other

than the workpiece.

Do not deliberately aim the beam at personnel and en-

sure that it is not directed towards the eye of a person for

longerthan0.25s.

Always ensure the laser beam is aimed at a sturdy work-

piecewithoutreectivesurfaces.

Woodor roughcoatedsurfacesare acceptable.Bright

shinyreectivesurfacesarenotsuitableforlaseruseas

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TKN 80D • TKN 95D

EN

thereectivesurfacecoulddirectthebeambackatthe

operator.

Alwaysremembertoswitchoffthelaseron/offswitch(2)

afternishingajob.Onlyturnthelaserbeamonwhen

the workpiece is on the mitre saw table.

Mark with a pencil the line of the cut on the workpiece.

(Fig. 22)

Adjust the angle of mitre and bevel of the cut as required.

Switchonthelaserlighton/offswitch(2).

Connect the tool to the power supply. (Fig. 23)

NOTE: To cut to the left-hand side of the blade, align the

left-hand laser line with the pencil mark. To cut to the

right-hand side of the blade, align the right-hand laser

line with the pencil mark.

Clamp the workpiece in position and start the motor.

(Fig. 24)

Pressthereleaselatch(37).(Fig. 25)

When the blade is at its maximum speed (approximately

2seconds),lowerthebladethroughtheworkpiece.

NOTE: After completing the cut, switch off the laser light

on/offswitch(2).(Fig. 26)

After each use, clean the laser light assembly (1) as de-

scribed below: (Fig. 27)

▪ Switchoffthelaseratswitch(2)andthenremovethe

plug from the power point.

▪ With the saw arm (5) in the raised position, use a soft

brush to dust away the sawdust build-up around the

assembly.

NOTE: Wear eye protection whilst brushing the dust

away.

CROSS-CUTTING (WITHOUT SLIDE ACTION)

When cutting a narrow piece of wood it is not necessary

to use the slide mechanism. In these cases ensure that

the slide lock (30) is screwed down to prevent the saw

arm from sliding. (Fig. 28)

A crosscut is made by cutting across the grain of the

workpiece.A90ºcrosscutismadewiththemitretable

setat0º.Mitrecrosscutsaremadewiththetablesetat

some angle other than zero.

Pull on the release knob (6) and lift the saw arm (5) to its

full height. (Fig. 29)

Loosenthemitrelock(26).

Rotatethemitretable(22)untilthepointeralignswiththe

desired angle.

Retightenthemitrelock(26).(Fig. 30)

WARNING:Besuretotightenthemitrelock

before making a cut.Failure to do socouldresult in

the table moving during the cut and cause serious per-

sonal injury.

Place the workpiece at on the table with one edge

securely against the fence (19). If the board is warped,

place the convex side against the fence (19). If the con-

cave side is placed against the fence, the board could

break and jam the blade.

When cutting long pieces of timber, support the over-

hanging ends of the timber with the side extension arms

(38),arollerstandoraworksurfacethatislevelwiththe

saw table. (Fig. 31)

Use the clamp assembly (10) to secure the workpiece

wherever possible.

It is possible to remove the clamp assembly (10) by loos-

ening the clamp assembly lock (11) and moving it to the

other side of the table. Make sure the clamp assembly

lock is tight before using the clamp. (Fig. 32)

Beforeturningonthesaw,performadryrunofthecut-

ting operation to check that there are no problems.

Hold the operating handle (7) rmly and squeeze the

switch trigger(25). Allow the bladeto reach maximum

speed.

Pressthereleaselatch(37)andslowlylowertheblade

into and through the workpiece.

Releasetheswitchtrigger(25)andallowthesawblade

to stop rotating before raising the blade out of the work-

piece. Wait until the blade stops before removing the

workpiece. (Fig. 33)

CROSS-CUTTING (WITH SLIDE ACTION)

When cutting wide workpieces, rst unscrew the slide

lock (30). (Fig. 34)

Pull on the release knob (6), raise the saw arm (5) to its

highest position and slide it towards you.

Hold the handlermly andsqueeze the switch trigger

(25).Allowthebladetoreachmaximumspeed.

Pressthereleaselatch(37)andslowlylowertheblade

into the workpiece and slide it away from you at the same

time until the workpiece is cut.

Releasetheswitchtrigger(25)andallowthesawblade

to stop rotating before raising the blade out of the work-

piece.

Wait until the blade stops before removing the work-

piece. (Fig. 35)

BEVEL CUT

A bevel cut is made by cutting across the grain of the

workpiece with the blade angled to the fence and mitre

table. The mitre table is set at the zero degree position

andthebladesetatananglebetween0ºand45ºtothe

left or right.

Loosen the bevel lock (16) and for bevel angles greater

than30ºtotheleftoranyangletotherightpulloutthe0º

beveladjuster(17).

Move the saw arm (5) to the left or right to the desired

bevelangle(between0ºand45º).

Tighten the bevel lock (16).

Use the slide action when cutting wide workpieces. (Fig.

36)

To return the blade to the vertical (0º bevel) position,

move thesawarm to theleftandpush inthe0º bevel

adjuster(17).

Return the blade to the vertical position. It will automati-

callystopatthe0ºbevelposition.

Tighten the bevel lock (16). (Fig. 37)

COMPOUND MITRE CUT

A compound mitre cut involves using a mitre angle and

a bevel angle at the same time. It is used in making pic-

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9

Original instructions

EN

ture frames, to cut mouldings, making boxes with slop-

ing sides and for roof framing. Always make a test cut

on a piece of scrap wood before cutting into the good

material.

Use the slide action when cutting wide workpieces. (Fig.

38)

To achieve the maximum incline degree on the right side,

removethefence(19)rst.

VIII - Maintenance

CHANGING A BLADE

DANGER! Never try to use a blade larger than the stated

capacity of the saw. It might come into contact with the

blade guards.

Never use a blade that is too thick to allow the outer

bladewashertoengagewiththeatsonthespindle.It

will prevent the blade screw from properly securing the

blade on the spindle.

Do not use the saw to cut metal or masonry.

Ensure that any spacers and spindle rings that may be

requiredsuitthespindleandthebladetted.(Fig. 39)

Pushdownontheoperatinghandle(7)andpullthere-

lease knob (6) to disengage the saw arm (5). The release

knob (6) can be turned so that it is held in the retracted

position.

Raise the saw arm (5) to its highest position. (Fig. 40)

Using a Phillips head screwdriver (not supplied) loosen

and remove the Phillips head screw that secures the

guard retraction arm (13) to the rotating blade guard.

(Fig. 41a)

Remove the screw that secures the blade bolt cover (14).

(Fig. 41b)

Pulltherotatingbladeguard(12)downthenswingitup

together with the blade bolt cover. (Fig. 42)

When the rotating blade guard is positioned over the up-

perxedbladeguarditispossibletoaccesstheblade

bolt. (Fig. 43)

Hold the rotating guard (12) up and press the spindle

lockbutton(27).Rotatethebladeuntilthespindlelocks.

(Fig. 44)

Usethehexkey(21)toremovethebladebolt.(Loosen

in a clockwise direction as the blade bolt has a left hand

thread). (Fig. 45)

Remove the outer blade washer and the blade.

Wipe a drop of oil onto the inner blade washer and the

outer blade washer where they contact the blade.

Fit thenewbladeontothe spindletakingcare thatthe

inner blade washer sits behind the blade. (Fig. 46)

WARNING: To ensure correct blade rotation,

always install the blade with the arrow printed on the

side of the blade indicating the same direction as the

arrow stamped on upper blade guard.

Replace the outer blade washer.

Depress the spindle lock button (27) and replace the

blade bolt. (Fig. 47)

Usehexkey(21)totightenthebladeboltsecurely(anti-

clockwise).

Holdtherotatinglowerbladeguard(12)andbladebolt

cover(14)inpositionandtightenthexingscrews,also

secure the guard retraction arm (13) to the rotating blade

guard.

Check that the blade guard operates correctly and cov-

ers the blade as the saw arm is lowered.

Connect the saw to the power supply and run the blade

to make certain that it is operating correctly. (Fig. 48a,

48b)

MAINTENANCE

WARNING: Always ensure that the tool is

switched off and the plug is removed from the power

point before making any adjustments or maintenance

procedures.

Always wear sturdy gloves when handling or changing

blades as they can be very sharp.

Keep the tool’s air vents unclogged and clean at all times.

Regularly check to see if any dust or foreign matter has

entered the grills near the motor and around the trigger

switch. Use a soft brush to remove any accumulated

dust. Wear safety glasses to protect your eyes whilst

cleaning.

Re-lubricate all moving parts at regular intervals.

If the body of the saw needs cleaning, wipe it with a soft

damp cloth. A mild detergent can be used but nothing like

alcohol, petrol or other cleaning agent. (Fig. 49)

Never use caustic agents to clean plastic parts.

WARNING: Water must never come into con-

tact with the saw.

GENERAL INSPECTION

Regularlycheckthatallthexingscrewsaretight.They

may vibrate loose over time. (Fig. 50)

If the replacement of the supply cord is necessary, this

has to be done by the manufacturer or his agent in order

to avoid a safety hazard.

pages-TKN-80-95D-2012.indd 9 4.7.2012 г. 11:15:14 ч.

10

TKN 80D • TKN 95D

EN

IX - Warranty

The guarantee period for SPARKY power tools is deter-

mined in the guarantee card.

Faultsduetonormalwear,overloadingorimproperhan-

dling will be excluded from the guarantee.

Faultsduetodefectivematerialsimplementedaswellas

defects in workmanship will be corrected free of charge

through replacement or repair.

The complaints for defective SPARKY power tools will

be recognized if the machine is sent back to the dealer

or is presented to the authorised warranty service centre

undismantled, in its initial condition.

Notes

Carefully read the entire original instructions before us-

ing this product.

The manufacturer reserves the right to make changes

andimprovementstotheproductsandtoalterspecica-

tions without prior notice.

Specicationsmaydifferfromcountrytocountry.

pages-TKN-80-95D-2012.indd 10 4.7.2012 г. 11:15:14 ч.

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Sparky TKN 80D, TKN 95D User manual

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