KTM RC 390 2019 Owner's manual

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Motorcycles
Type
Owner's manual

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OWNER'S MANUAL 2019
RC 390
Art. no. 3213935en
DEAR KTM CUSTOMER
*3213935en*
3213935en
01/2019
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 32) Dealer's stamp
Engine number ( p. 33)
Key number ( p. 34)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2019 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
RC 390 US (F5375S1)
RC 390 R US (F5375S9)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ...................... 9
1.1 Symbols used .................................... 9
1.2 Formats used................................... 10
2 SAFETY ADVICE.......................................... 11
2.1 Use definition – intended use............ 11
2.2 Misuse............................................ 11
2.3 Safety advice................................... 12
2.4 Degrees of risk and symbols.............. 13
2.5 Overview of labels ............................ 14
2.6 Reporting safety defects ................... 17
2.7 Noise emission warranty ................... 18
2.8 Operating noise warning ................... 18
2.9 Manufacturer warranty for the
exhaust monitoring system................ 19
2.10 Consumer rights............................... 20
2.11 Tampering warning........................... 20
2.12 Safe operation ................................. 21
2.13 Protective clothing ........................... 22
2.14 Work rules....................................... 22
2.15 Environment.................................... 23
2.16 Owner's Manual ............................... 23
3 IMPORTANT NOTES.................................... 24
3.1 Manufacturer and implied warranty.... 24
3.2 Fuel, auxiliary substances ................. 24
3.3 Spare parts, accessories ................... 24
3.4 Service ........................................... 25
3.5 Figures ........................................... 25
3.6 Customer service.............................. 25
4 VIEW OF VEHICLE ...................................... 28
4.1 View of vehicle, front left (example) ... 28
4.2 View of vehicle, rear right
(example)........................................ 30
5 SERIAL NUMBERS ..................................... 32
5.1 Vehicle identification number............ 32
5.2 Type label ....................................... 32
5.3 Engine number ................................ 33
5.4 Key number..................................... 34
6 CONTROLS................................................. 35
6.1 Clutch lever..................................... 35
6.2 Hand brake lever.............................. 36
6.3 Throttle grip .................................... 37
6.4 Horn button..................................... 37
6.5 Light switch .................................... 38
6.6 High beam flasher button ................. 38
6.7 Turn signal switch............................ 39
6.8 Emergency OFF switch ..................... 40
TABLE OF CONTENTS
4
6.9 Electric starter button....................... 40
6.10 Ignition and steering lock.................. 41
6.11 Locking the steering......................... 42
6.12 Unlocking the steering...................... 43
6.13 Opening fuel tank filler cap............... 43
6.14 Closing the fuel tank filler cap........... 45
6.15 Seat lock......................................... 46
6.16 Tool set........................................... 46
6.17 Grab handles ................................... 47
6.18 Passenger foot pegs ......................... 47
6.19 Shift lever ....................................... 48
6.20 Foot brake lever ............................... 49
6.21 Side stand....................................... 49
7 ERGONOMICS ............................................ 51
7.1 Adjusting the basic position of the
hand brake lever .............................. 51
7.2 Adjusting the basic position of the
clutch lever ..................................... 52
7.3 Adjusting the shift lever.................... 53
8 COMBINATION INSTRUMENT ..................... 55
8.1 Combination instrument ................... 55
8.2 Activation and test ........................... 56
8.3 Warnings......................................... 57
8.4 Indicator lamps................................ 62
8.5 Shift warning light ........................... 64
8.6 Display ........................................... 66
8.7 Fuel level display ............................. 67
8.8 Coolant temperature indicator ........... 68
8.9 Function buttons.............................. 69
8.10 TRIP F display ................................. 70
8.11 Info display ..................................... 71
8.12 ODO display .................................... 72
8.12.1 Fuel Range.................................. 72
8.12.2 Service ....................................... 73
8.12.3 Actual F.C................................... 74
8.13 TRIP 1 display................................. 75
8.13.1 Time Trip 1................................. 75
8.13.2 Average Speed Trip1 .................... 76
8.13.3 Avg F.C. Trip 1 ............................ 77
8.14 TRIP 2 display................................. 78
8.14.1 Time Trip 2................................. 78
8.14.2 Average Speed Trip2 .................... 79
8.14.3 Avg F.C. Trip 2 ............................ 80
8.15 Setting the units .............................. 80
8.16 Setting the clock.............................. 82
8.17 Adjusting the shift speed RPM1 ........ 83
8.18 Adjusting the shift speed RPM2 ........ 84
9 PREPARING FOR USE................................. 86
9.1 Advice on preparing for first use ........ 86
TABLE OF CONTENTS
5
9.2 Running in the engine ...................... 88
9.3 Loading the vehicle.......................... 88
10 RIDING INSTRUCTIONS.............................. 91
10.1 Checks and maintenance measures
when preparing for use ..................... 91
10.2 Starting........................................... 92
10.3 Starting off...................................... 94
10.4 Shifting, riding. ............................... 95
10.5 Applying the brakes.......................... 99
10.6 Stopping, parking........................... 101
10.7 Transport ...................................... 103
10.8 Refueling ...................................... 104
11 SERVICE SCHEDULE ................................ 107
11.1 Additional information.................... 107
11.2 Required work ............................... 107
11.3 Recommended work ....................... 110
12 TUNING THE CHASSIS ............................. 111
12.1 Adjusting the compression
damping of the fork (RC 390
R US) ........................................... 111
12.2 Adjusting the rebound damping of
the fork (RC 390 R US) .................. 112
12.3 Adjusting the spring pretension of
the fork (RC 390 R US) .................. 113
12.4 Adjusting the spring preload of the
shock absorber ........................... 114
12.5 Compression damping of the shock
absorber (RC 390 R US)................. 116
12.6 Adjusting the high-speed
compression damping of the shock
absorber (RC 390 R US)................. 117
12.7 Adjusting the low-speed
compression damping of the shock
absorber (RC 390 R US)................. 118
12.8 Adjusting the rebound damping of
the shock absorber (RC 390
R US) ........................................... 119
13 SERVICE WORK ON THE CHASSIS............. 121
13.1 Raising the motorcycle with rear
lifting gear .................................... 121
13.2 Removing the rear of the
motorcycle from the lifting gear....... 121
13.3 Lifting the motorcycle with the
front lifting gear............................. 122
13.4 Taking the motorcycle off the front
lifting gear .................................... 124
TABLE OF CONTENTS
6
13.5 Bleeding the fork legs (RC 390
R US) ........................................... 125
13.6 Cleaning the dust boots of the fork
legs .............................................. 126
13.7 Removing the front rider's seat........ 128
13.8 Mounting the front rider's seat......... 129
13.9 Removing the passenger seat .......... 129
13.10 Mounting the passenger seat........... 130
13.11 Checking for chain dirt
accumulation................................. 132
13.12 Cleaning the chain ......................... 132
13.13 Checking the chain tension ............. 134
13.14 Adjusting the chain tension............. 136
13.15 Checking the chain, rear sprocket,
and engine sprocket ....................... 138
13.16 Removing the battery cover ............. 140
13.17 Mounting the battery cover.............. 142
13.18 Removing the front spoiler .............. 143
13.19 Fitting front spoiler ........................ 144
13.20 Removing the left side cover ........ 146
13.21 Installing the left side cover ........ 147
13.22 Removing the right side cover ...... 149
13.23 Installing the right side cover ....... 150
14 BRAKE SYSTEM ....................................... 152
14.1 Anti-lock braking system (ABS) ....... 152
14.2 Checking the brake discs ................ 154
14.3 Checking the front brake fluid
level ............................................. 155
14.4 Adding the front brake fluid ......... 156
14.5 Checking the front brake linings ...... 159
14.6 Checking the rear brake fluid
level ............................................. 160
14.7 Adding rear brake fluid ............... 161
14.8 Checking the rear brake linings ....... 165
14.9 Checking the free travel of foot
brake lever .................................... 166
14.10 Adjusting the free travel of the foot
brake lever ................................. 168
15 WHEELS, TIRES ....................................... 170
15.1 Removing the front wheel ............ 170
15.2 Installing the front wheel ............ 171
15.3 Removing the rear wheel ............. 173
15.4 Installing the rear wheel .............. 175
15.5 Checking the rear hub damping
rubber pieces ............................. 177
15.6 Checking the tire condition ............. 179
15.7 Checking tire pressure .................... 181
16 ELECTRICAL SYSTEM ............................... 183
16.1 Removing the 12-V battery .......... 183
TABLE OF CONTENTS
7
16.2 Installing the 12-V battery ........... 185
16.3 Charging the 12-V battery ........... 186
16.4 Changing the ABS fuses ................. 189
16.5 Changing the fuses of individual
power consumers ........................... 192
16.6 Changing the low beam bulb ........... 195
16.7 Changing the high beam bulb.......... 197
16.8 Checking the low beam headlight
adjustment.................................... 199
16.9 Checking the high beam headlight
adjustment.................................... 201
16.10 Adjusting the headlight range of
the low beam................................. 202
16.11 Adjusting the headlight range of
the high beam ............................... 203
16.12 Diagnostics connector .................... 204
16.13 Front ACC1 and ACC2 .................... 204
17 COOLING SYSTEM .................................... 205
17.1 Cooling system .............................. 205
17.2 Checking the coolant level in the
compensating tank......................... 207
17.3 Checking the antifreeze and
coolant level.................................. 209
17.4 Correcting the coolant level in the
compensating tank......................... 212
17.5 Draining the coolant ................... 213
17.6 Filling/bleeding the cooling
system ...................................... 215
17.7 Changing the coolant...................... 218
18 TUNING THE ENGINE............................... 222
18.1 Checking the clutch lever play......... 222
18.2 Adjusting play in the clutch
lever .......................................... 224
19 SERVICE WORK ON THE ENGINE .............. 226
19.1 Checking the engine oil level........... 226
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 227
19.3 Adding engine oil........................... 231
20 CLEANING, CARE ..................................... 233
20.1 Cleaning the motorcycle ................. 233
20.2 Checks and maintenance steps for
winter operation............................. 236
21 STORAGE................................................. 238
21.1 Storage ......................................... 238
21.2 Preparing for use after storage......... 240
22 TROUBLESHOOTING ................................ 241
TABLE OF CONTENTS
8
23 TECHNICAL DATA..................................... 244
23.1 Engine.......................................... 244
23.2 Engine tightening torques ............... 245
23.3 Capacities ..................................... 249
23.3.1 Engine oil ................................. 249
23.3.2 Coolant..................................... 249
23.3.3 Fuel ......................................... 250
23.4 Chassis ......................................... 250
23.5 Electrical system............................ 252
23.6 Tires............................................. 253
23.7 Fork.............................................. 253
23.7.1 RC 390 US ............................... 253
23.7.2 RC 390 R US ............................ 253
23.8 Shock absorber.............................. 254
23.8.1 RC 390 US ............................... 254
23.8.2 RC 390 R US ............................ 255
23.9 Chassis tightening torques .............. 256
24 SUBSTANCES .......................................... 263
25 AUXILIARY SUBSTANCES ......................... 266
26 STANDARDS ............................................ 268
27 INDEX OF SPECIAL TERMS ....................... 269
28 LIST OF ABBREVIATIONS.......................... 270
29 LIST OF SYMBOLS.................................... 271
29.1 Yellow and orange symbols.............. 271
29.2 Green and blue symbols.................. 271
INDEX ............................................................. 272
MEANS OF REPRESENTATION 1
9
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
10
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
11
2.1 Use definition – intended use
(RC 390 US)
This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehi-
cle is not suitable for use on race tracks or offroad.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
(RC 390 R US)
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race
courses. This vehicle is not suitable for offroad use.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2 SAFETY ADVICE
12
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
SAFETY ADVICE 2
13
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
2 SAFETY ADVICE
14
2.5 Overview of labels
A00273-10
SAFETY ADVICE 2
15
1 Type label for Canada
2 Information on noise emissions
3 Type label for USA
4 Information on preparations for use
5 Information on emissions control
S03389-01
Type label for Canada
2 SAFETY ADVICE
16
S03390-01
Information on noise emissions
S03391-01
Type label for USA
SAFETY ADVICE 2
17
S00725-01
Information on preparations for use
S03392-01
Information on emissions control
2.6 Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying
KTM North America, Inc.
2 SAFETY ADVICE
18
If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect
exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become
involved in individual problems between you, your dealer, or KTM North America, Inc.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website
www.nhtsa.dot.gov, or write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington,
DC 20590. You can also obtain other information about motor vehicle safety from the Hotline.
2.7 Noise emission warranty
KTM warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise stan-
dards.
This manufacturer warranty extends to the first person who buys this exhaust system for purposes other than
resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985-3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 8701 Rue Samuel‑Hatt, Chambly, QC J3L 6V4, Canada
Phone: (450) 441-4451
www.ktmcanada.com
2.8 Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased
significantly through use. Otherwise, the owner may become subject to penalties under the applicable ordinances.
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KTM RC 390 2019 Owner's manual

Category
Motorcycles
Type
Owner's manual
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