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Phoenix 1200 Owner's manual

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Owner’s Manual — Phoenix 1200
Desiccant Dehumidifier
Installation, Operation & Service Instructions
1
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Read and Save These Instructions
The Phoenix 1200 Desiccant Dehumidifier
•900CFMprocessairow
•300CFMreactivationairow
•12”Inlet
•8”ReactivationOutlet
•Dual8”ProcessOutlets
•230Voltsinglephase:
-Userselectable25or40ampdraw
-Allthestandard120voltoutletsavailablefor
Phoenixairmovers
•Fitseasilythroughdoors,uptruckrampsandinSUVs
•Quietoperation
-Constantrunmodeorhumidistatcontrolledmode
•Hi-Lohandlesforeasylifting
•Externalltersandfusesforsimplemaintenance
•Toughweatherresistantdesign
•OperatingRange-10ºFto120ºF
Specifications subject to change without notice.
TS-449b
02/12
4201LienRd.•Madison,WI53704
PN 4028000
ThePhoenix1200PortableDesiccantDehumidieroffersthe
nestinair-dryingequipment;however,thismachinecanonly
providemaximumserviceifproperlyinstalled,operated,and
maintained.
Thismanualisprovidedtoacquaintyouwiththedehumidier
sothatinstallation,operationandmaintenancecanproceed
successfully.Ultimatesatisfactiondependsonthequalityof
installationandathoroughunderstandingofthisequipment.
Thedehumidierisbuiltaroundtestedengineeringprinciples
andhaspassedathoroughinspectionforqualityof
workmanshipandfunction.
2
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1 Specifications
Part No. 4028000
Power 230voltsinglephaseunit
withuserselectable25or40ampdraw
Water 344pints/day(43Gallons)
Removal @AHAM(80°F,60%)
Blower 900CFMProcessAirow
300CFMReactAirow
Operating -10ºFto140ºF
Range
Duct Process/ReactInlet:12”exduct(optional)
Options ProcessOutlet:8”exductorlayatx2
ReactivationOutlet:8”exduct(required)
Warranty 1yearPartsandService
Dimensions
Machine
Width 26.5”
Height 35”
Depth 45”
Weight 265lbs
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2 Operation
Thefunctionofthedehumidieristoremovemoisture(in
thevaporstate)fromanairstream.Thisisaccomplished
byexposingtheairtoanadsorbingmedia(desiccant)in
asealedairstream(process).Afterthedesiccanthas
adsorbedmoisture,itisexposedtoasecondairstream
atanelevatedtemperature(reactivation).Thiscauses
themoisturetobedrivenoutofthedesiccantpreparingit
formoremoistureadsorption.Thisprocessisdoneona
continuousbasis,providingaconstantdryingprocess.
Thetwoairstreams(processandreactivation)areseparated
byseals,whichcontactthedesiccantmedia.Figure“A”
illustratestherelationshipofthesealsandairowpattern.
Thedehumidierisdesignedwiththetwoairstreamsowing
inoppositedirections(counterow)therebymaximizingthe
energyefciencyoftheequipment.
Table of Contents
Introduction......................................................................... 1
1. Specifications................................................................ 2
2. Operation......................................................................2
3. Installation Instructions..................................................3
3.1Inspection...............................................................3
3.2PlacingTheMachine................................................ 3
3.3Electrical.................................................................3
3.4DuctWork...............................................................3
4. Operating Instructions.................................................... 3
4.1Airow....................................................................3
4.2DesiccantWheelRotation........................................ 3
5. Start-Up........................................................................ 3
5.1ManualOperation....................................................3
5.2AutomaticOperation................................................ 3
5.3Make-UpAirVent..................................................... 4
6. Controls........................................................................4
6.1ControlSwitch......................................................... 4
6.2High/LowSwitch.....................................................4
6.3UnitRunLight.........................................................4
6.4Humidistat.............................................................. 4
6.5ElectricReactivationControls...................................4
7. Dehumidifier Maintenance Instructions............................4
7.1GeneralMaintenance...............................................4
7.2Cabinet................................................................... 4
7.3Filter....................................................................... 4
7.4FanandMotor......................................................... 4
8. Drive Motor................................................................... 5
8.1RotorDriveBelt.......................................................5
8.2Seals......................................................................5
8.3DesiccantMedia......................................................5
9. Dehumidifier Service Instructions....................................5
9.1RemovingDesiccantRotor........................................5
9.2ChangingSeals.......................................................5
9.3InstallingSeals........................................................5
9.4Troubleshooting....................................................... 6
10. Service Parts.................................................................7
11. Wiring Diagram.............................................................8
Warranty.......................................................................9
SerialNo._________________________________________
PurchaseDate_________/_________/_________
Dealer’sName_____________________________________
Read the operation and maintenance instructions carefully before
using this unit. Proper adherence to these instructions is essential
to obtain maximum benefit from your Phoenix 1200 dehumidifier.
•ItisdesignedtobeusedINDOORS ONLY.
•Ifusedinawetarea,plugitintoaGROUND FAULT
INTERRUPTER.
•DO NOTusethePhoenix1200asabenchortable.
•Itmustalwaysbeusedintheuprightposition.
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Cabinet Divider
and Seals
Reactivation Air Outlet
Process Air Inlet
Heater
Principle of Operation
Process Air Outlet
Desiccant Wheel
Desiccant Wheel
Drive and Chain
3 Installation Instructions
Properinstallationofthisdehumidierisveryimportantfor
maximumserviceandperformance.Referto“Installation
InstructionsforthePhoenix1200Dehumidier”labelontop
ofmachineabovecontrolpanel.
3.1 Inspection
Thoroughlyinspectthedehumidierinsideandouttoinsure
thatnodamagehasoccurredduringshipping.(Ifanydamage
isfound,aclaimshouldbemadetotheshippingcompany
immediately).
3.2 Placing The Machine
Removeanyexternalpackagingorcrating.
Note: The supplied casters are stored in the process outlet
plenum for shipping. Remove and install casters prior to
operating machine. The dehumidifier should be carefully set
in place before connecting hose ducts.
3.3 Electrical
Alllocalandstatecodesmustbestrictlyadheredtoandgood
electricalpracticesshouldbefollowedtoachievethebest
installationpossible.Thesuppliedpowercordmusthavea
properplugorconnectionasrequired.Overloadprotection
shouldbesizedfor40amps@220/1/60.
(See Electrical Schematic drawing in the back of this manual
for internal wiring).
Thepowersupplyshouldbecheckedtobecertainthatthe
supplyvoltageagreeswiththeequipmentnameplate.Serious
damagetomotorsandcontrolscanoccurifincorrectvoltage
isapplied.
3.4 Duct Work
Theductworkrequirementsforthesesystemsaremuch
morecriticalthanconventionalairconditioningsystems.
ALLSUPPLYANDRETURNAIRDUCTHOSESFORTHE
DEHUMIDIFIERMUSTBEAIRANDVAPORTIGHT.Thisis
extremelyimportantforproperdehumidierperformance.
Eventhoughthedehumidierisremovingmoisture,itmay
notperformproperlyifmoistureentersthedryairstream
throughleaksintheductwork.Theairductsmustbeproperly
sizedtokeeppressurelossesataminimum,andprevent
thislossfromexceedingthedesignedfanstaticcapability.
Itisimportanttoinsurethatthereactivationdischarge
airdoesnotentertheprocessorreactivationinlets.See
“Specications”drawingforfanexternalstaticpressure.
4 Operating Instructions
Referto“InstallationInstructionsforPhoenix1200
Dehumidier”labelontopofmachineabovecontrolpanel.
ThePhoenix1200dehumidiercomescompletereadyfor
operation.Allthatisrequiredistoprovidetheproperpower
sourceandductconnections.
4.1 Airflow
Thedehumidierusestwodistinctairstreams.This
eliminatestherequirementto“balance”theairstreams.
4.2 Desiccant Wheel Rotation
Axedspeedgearmotor,timingpulley,andtimingbeltrotate
thedesiccantrotorattheproperspeed.Thebelttensionis
maintainedwithaspringloadedrollertypetensioner.
5 Start-Up
Atthispointitisassumedthattheinstallationiscomplete
andthattherecommendationsandinstructionshavebeen
followed.Thefollowingwilloutlinetheproperproceduresfor
startingandadjustingthedehumidier.
5.1 Manual Operation
Ifthedehumidieristoberuncontinuously,withouttheuse
oftheinstalledautomatichumidistat,placethe“HAND/OFF/
AUTO”switchintothe“HAND”position.Theunitwillenergize,
asindicatedbythegreen“UNITRUN”light,andcommence
dehumidication.
5.2 Automatic Operation
Ifthedehumidieristobeoperatedbytheinstalled
humidistat,adjustthehumidistattothedesiredsetpoint,and
placethe“HAND/OFF/AUTO”switchintothe“AUTO”position.
Providedthatsensedrelativehumidityrequiresdehumidier
operation,theunitwillenergize,asindicatedbythegreen
“UNITRUN”light,andcommencedehumidication.
4
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5.3 Make-Up Air Vent
Amake-upairventislocatedunderahoodatthetopofthe
inletlterbox.Whenusedinthespacetobeconditioned,
theventshouldbefullyclosed.Ifthedehumidierisplaced
outsidetheconditionedspace,theventshouldbefully
openedtoallowformake-upairintotheinlet.
6 Controls
6.1 Control Switch (CS)
Thecontrolswitch“CS”isathree-positionswitchequipped
with“HAND/OFF/AUTO”positions.Inthe“HAND”position,
theunitwillruncontinuously.Inthe“AUTO”positiontheunit
willcycleonandoffbasedontheinstalledhumidistat,orif
connected,anexternalcontrol.Inthe“OFF”position,theunit
isoff.
6.2 High/Low Switch
Thehigh/lowswitchisatwopositionswitchwhichallows
partofthereactivationheaterstobeswitchedoffwhen
insufcientpowerisavailableforalltooperate.Normal
operationiswiththeswitchinthe“HIGH”position.
“HIGH”positionfullload:40a@220/1/60.
“LOW”positionfullload:25a@220/1/60.
6.3 Unit Run Light
Thedehumidierisequippedwithagreen“UNITRUN”light.
Thislightwillbeenergizedwhenevertheunitcontrolcontactor
hasbeen“pulledin”toenergizetheunit.Thegreen“UNIT
RUN”lightwillnotbeenergizedwhentheunitisinthe“OFF”
position,orinthe“AUTO”positioniftheinstalledhumidistat
orexternalcontroldeviceisnotenergizingtheunit.
6.4 Humidistat
Thedehumidierisequippedwithaninternalhumidistat
installedintheProcessInlet.Thehumidistatshouldbe
adjusted(byrotatingtheknob)forthedesiredspacehumidity
level.Thehumidistatisastandardqualitymylartypedevice,
accuratetowithin+5%ofsetpoint.Forexternalcontrol,
theinstalledhumidistatmaybedisconnectedperthewiring
diagram,andtheunitsubsequentlyconnectedtoanexternal
controldevice.Aswithanyelectricalwork,theunitshouldbe
de-energizedandlockedoutpriortothestartofsuchwork.
Additionally,checkexternalcontroldevicespecicationsfor
compatibilitywiththedehumidier.
6.5 Electric Reactivation Controls
ThedehumidierisequippedwithPositiveTemperature
Coefcient(PTC)electricreactivationheaters.Theseheaters
areself-regulatingandrequirenoovertemperaturesafety
devicesorotherelectricalcontrols.
7 Dehumidifier Maintenance
Instructions
7.1 General Maintenance
Adenitivetimescheduleshouldbeestablishedfor
inspectingallrotatingpartsandcomponents.Inspection
requirementsdependonthefrequencyofoperation,transport,
andoperatingconditions.Periodicallychecktheconditionof
theairlter,rotatingparts,andfastenerstoensuretheyare
secureandinproperworkingorder.Periodicallycheckairow
tomakesuretherearenoobstructionstoairowinoutletor
inletductwork.
Recommended minimum inspections:
•Uponinstallation
•After1weekofoperation.
•After3months.
•Annuallythereafteroruponlossofperformance.
7.2 Cabinet
Sideaccesspanelsareattachedvia®˘turncamlatchtype
fasteners.Rotatefullycounterclockwisewitha1/8”hex
drivertoreleaselatches.Pullpanelsstraightouttoremove.
CAUTION: Disconnect power before removing access panels.
The condition of the cabinet gaskets should be observed
during inspection and servicing to insure a good seal. Any
leaks must be sealed and panels securely fastened for
proper dehumidifier operation.
7.3 Filter
Themaintenanceintervalforthelterdependsdirectlyon
thecleanlinessoftheairenteringthedehumidier.Itis
suggestedthataprogrambeestablishedtoassurethatthe
ltersarereplacedorcleanedpriortobecomingcloggedto
thepointtheycreateasystemproblem.Thestandardlters
suppliedareofadisposablecartridgetypemedia.Aminimum
30%ASHRAEstandardltermustbeusedtoprotectthe
desiccantmedia.
7.4 Fan and Motor
Fanandmotorbearingsarepermanentlylubricatedanddo
notrequiremaintenance.
Fan wheel-inspectwheelbladesforaccumulationofdust
anddirt.Cleanthoroughlywithcompressedairandor
vacuum.Thewheelshouldnotstrikethehousingortheinlet
ring.Makesurewheelisrotatingintheproperdirection.
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Fan belt and pulleys -Checkfanbeltconditionandtensionto
ensureitdoesnotsliponpulleys.
DoNotOverTightenasbearingdamagecanoccur.Ifthe
beltshowssignsofexcessivewearordamage,replaceas
necessary.Checktoensurepulleysaresecure.
8 Drive Motor
Themediadrivemotorispermanentlylubricatedandrequires
nomaintenance.
8.1 Rotor Drive Belt
Aspringloadedtensionerkeepsthebeltsufciently
tensioned.Checkthebeltforsignsofexcessivewear.
Replaceasnecessary.Ifadditionaltensionisrequired,simply
movethetensionspringtoamoreextendedholeasrequired.
8.2 Seals
Allofthehightemperaturesealswhichseparatetheprocess
andreactivationcompartments,aremanufacturedspecically
forPhoenix.Normally,thesealswillnotrequireservice
orreplacement.However,shoulddamageoccur,orifpoor
performanceastheresultofanairleakissuspected,the
followinginspectionmustbeperformedtodeterminewhether
thesealsshouldbereplaced:
Inspection:
1. Turntheunitoffandremovetheaccesscovers.
2. Visuallyinspectforgapsbetweenthedesiccantmedia
andtheseals.
3. Ifsignicantgaps,wear,ordamageareobserved,the
sealneedstobereplaced.
8.3 Desiccant Media
Thesilicageldesiccantmediasuppliedwiththedehumidier
willlastindenitelyunderidealconditions.Duetothenature
ofdesiccantstheymakeverygoodlters.Thelifeofthe
desiccantisdirectlyrelatedtotheairbornecontaminates
passedthroughit.Atmosphericcontaminants,exposureto
acidicgases/orairstreams,andcontactwithpetroleum
basedairborneparticlescanreducetheefciencyofthe
desiccantmedia.Althoughthedesiccantmediaisconsidered
acleanable/washablemedia,thepreferredmethodof
cleaningistoblowdustoutwithcompressedair.Washing
themediaisnotrecommendedaswashwaterimpurities
maycontaminatethedesiccant.Properltrationand
preventingcontactwithchemicalswillgreatlyimprovethe
lifeofthedesiccant.Inspectthefaceofthemediatosee
thatnosurfacedamagehasoccurred.Ifdamageisnoticed,
pleasecontactPhoenixforassistance.Therotorshouldturn
smoothlyupontheshaft,ifnotcheckthesupportbearings.
9 Dehumidifier Service
Instructions
9.1 Removing Desiccant Rotor
Desiccantrotorremovalisaccomplishedasfollows:
1. Shutoffallpower.
2. Removesideaccesscovers.
3. Pushtensionertoloosenbeltandremovefromdrive
pulley.Allowbelttohangfromtherotor.
Removedrivemotorpulley,drivemotor,andtensioner.
Note: The rotor may be removed from the reactivation side to
eliminate the need to remove the drive components.
4. Supportrotorasnecessarywithablockofwoodor
similardevice.Removethecapscrewssecuringthe
rotorcentershaft.
5. Pullondrivebelttoslidemediaslightlytowardthefront
(processside)oftheunit.Removetherotorshaftand
shaftwashers.
6. Removetherotorfromthecabinetbypullingonthe
drivebelt.
Tore-installmedia,reversetheaboveprocedure.
NOTE: Drive belt must be around perimeter of media before
re-installing! Make sure the seal does not roll off of the
divider during media installation. Carefully push perimeter
seals into place (roll out on rotor panels) with a putty knife
or similar tool. Be careful not to cut or damage seal. This can
be assisted by rotating the rotor as the seal is smoothed into
place.
9.2 Changing Seals
1. Followprocedureforremovingmedia.
2. Removetheclampringholdingthesealinplaceby
looseningoneoftheclampscrews.
3. Removesealfrommedia.
4. Repeatabovestepsforoppositeside.
9.3 Installing Seals
1. Replacementsealsasshippedfromthefactoryrequire
eldtting(cuttingtolength).
2. Drytthesealtoperimeteranddividerpanellength.
Cutreplacementsealstolengthoforiginalseals.
3. Ensurethatthecassettefacepanelsareclean.
4. Applytheperimetersealaroundwheel.Approximately
1/2”ofsealwillextendpastthefaceoftherotor.
Installclampandlooselytighten.Adjustsealandclamp
positionasrequiredandtighten
clampscrews.Repeat
thisprocedurefortheoppositeface.(Ref.FigureA).
Note: The direction of the perimeter
seal should be so the outside
overlap is pointing in the direction
of rotation. (If you have questions,
contact Phoenix.)
5. Removetheolddividerseal.
Installnewdividersealusing
originalmetalscrewsand
sealsretainers.(RefFigureB).
Figure A
Troubleshooting Guide
Trouble Probable Fault Probable Cause Corrective Action
 Powerandcontrolfailure 1.Mainpoweroff Checklineandmainpowersupply
2.Controlpoweroff
a.Controlcircuitfuseblown a.Replacefuse
b.Faultycontroltransformer b.Replacetransformer
c.Controlswitchopen c.Closeorreplaceswitch
d.Humidistatsatised d.Turndowntolowersetpoint
e.Faultycontrolelements e.Checkandrepairorreplaceasreq’d
Powerormechanical 1.Blownmotorfuse Replacecontrolcircuitfuse
failure 2.BadContactor Repairorreplace
3.Burnedoutmotor Repairorreplace
4.Failuresoffanmotor Repairorreplaceasreq’d
Excessiveinltrationof 1.Excessiveunconditionedmake-upair Reducemake-upair
humidairintothe 2.Leakingductsand/orairhandlingequip. Sealleaks
controlledspace outsidecontrolledspace
3.Accessopeningstospacenotsealed Closeand/orseal
4.Spacenotvaportight Sealwithpaintand/orvaporbarrier
Faultyhumiditycontrols 1.Humidstat
a.Improperadjustment a.Readjust
b.Defective b.Replace
Inadequateairow 1.Excessivestaticpressureloss
a.Dirtylter a.Cleanorreplace
b.Obstructionatinlet,outletorducting b.Removeobstruction
c.Cloggeddesiccantmedia c.Removeandreplacemedia
(Highpressuredropacrossmedia)
Inadequateorno 1.Elementburnout Replace.
reactivationheat 2.Lowvoltage Correctpowersupply
3.Faultycontrolelements Check,repair,orreplace
Airsealsandgaskets 1.Airleakageintodehumidier Replacepanelgasketsandseals
2.Airbypassingmediaorleakingseals Checkmediaposition,replaceseals
Ineffectivedesiccant 1.Mediadrivefailure
media a.Belt a.Repairorreplace
b.Motor b.Repairorreplace
2.Damageddesiccantmedia Repairorreplace
3.Contaminateddesiccant Cleanorreplacerotor
Divider Seals
6
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Figure B
Seal Clamp
Perimeter Seal
Unit stopped
(Fan off No
Heater)
Fan off (heater
functions)
Unit running but
humidity rises
9.4 Troubleshooting
10 Service Parts
Description Qty Part Number
DisconnectSwitch 1 4028301
ControlSwitch 1 4028302
High/LowSwitch 1 4028303
Humidistat 1 4028126
HumidistatKnob 1 4028127
Fuse 8 1932035
FuseHolder 8 4028304
ControlTransformer 11 4027307
IndicatorLamp 11 4028128
Relay 4 4028306
ReactivationHeater 6 4028307
FanMotor 1 4028308
SystemFan 1 4028309
MotorPulley 1 4028144
FanPulley 1 4028143
FanBelt 1 4028310
RotorDriveMotorkit 1 4029717
RotorTimingDrivePulley 1 4028312
DriveBelt 1 4028313
RotorSeal,DividerSeal 16ft. 4026779
DesiccantRotor 1 4028316
ProcessFilter 1 4020550
Caster 4 4028317
PowerCord 20ft. 4028318
7
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11 Wiring Diagram
Phoenix 1200 Desiccant Limited Warranty
Warrantor:
Therma-StorLLC
4201LienRd
Madison,WI53704
Telephone:1-800-533-7533
Who Is Covered:Thiswarrantyextendsonlytotheoriginalend-userofthePhoenix1200,andmaynot
beassignedortransferred.
First Year Warranty:Therma-StorProductswarrantsthat,forone(1)yearthePhoenix1200will
operatefreefromanydefectsinmaterialsandworkmanship,orTherma-StorProductswill,atits
option,repairorreplacethedefectivepart(s),freeofanycharge.
End-User Responsibilities:WarrantyservicemustbeperformedbyaServicerauthorizedbyTherma-
StorProducts.Iftheend-userisunabletolocateorobtainwarrantyservicefromanauthorized
Servicer,heshouldcallTherma-StorProductsattheabovenumberandaskfortheTherma-Stor
ProductsServiceDepartment,whichwillthenarrangeforcoveredwarrantyservice.Warrantyservice
willbeperformedduringnormalworkinghours.
Theend-usermustpresentproofofpurchase(lease)uponrequest,byuseofthewarrantycardor
otherreasonableandreliablemeans.Theend-userisresponsiblefornormalcare.Thiswarranty
doesnotcoveranydefect,malfunction,etc.resultingfrommisuse,abuse,lackofnormalcare,
corrosion,freezing,tampering,modication,unauthorizedorimproperrepairorinstallation,accident,
actsofnatureoranyothercausebeyondTherma-StorProducts’reasonablecontrol.
Limitations and Exclusions:IfanyPhoenix1200partisrepairedorreplaced,thenewpartshallbe
warrantedforonlytheremainderoftheoriginalwarrantyperiodapplicablethereto(butallwarranty
periodswillbeextendedbytheperiodoftime,ifany,thatthePhoenix1200isoutofservicewhile
awaitingcoveredwarrantyservice).
UPONTHEEXPIRATIONOFTHEWRITTENWARRANTYAPPLICABLETOTHEPHOENIX1200ORANY
PARTTHEREOF,ALLOTHERWARRANTIESIMPLIEDBYLAW,INCLUDINGMERCHANTABILITYAND
FITNESSFORAPARTICULARPURPOSE,SHALLALSOEXPIRE.ALLWARRANTIESMADEBYTHERMA-
STORPRODUCTSARESETFORTHHEREIN,ANDNOCLAIMMAYBEMADEAGAINSTTHERMA-STOR
PRODUCTSBASEDONANYORALWARRANTY.INNOEVENTSHALLTHERMA-STORPRODUCTS,IN
CONNECTIONWITHTHESALE,INSTALLATION,USE,REPAIRORREPLACEMENTOFANYPHOENIX
1200ORPARTTHEREOFBELIABLEUNDERANYLEGALTHEORYFORANYSPECIAL,INDIRECTOR
CONSEQUENTIALDAMAGESINCLUDINGWITHOUTLIMITATIONWATERDAMAGE(THEEND-USER
SHOULDTAKEPRECAUTIONSAGAINSTSAME),LOSTPROFITS,DELAY,ORLOSSOFUSEORDAMAGE
TOANYREALORPERSONALPROPERTY.
Somestatesdonotallowlimitationsonhowlonganimpliedwarrantylasts,andsomedonot
allowtheexclusionorlimitationofincidentalorconsequentialdamages,sooneorbothofthese
limitationsmaynotapplytoyou.
Legal Rights:Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.
9
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/