Kenmore 41516304800 Owner's manual

Brand: Kenmore

Model: 41516304800

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

Use and Care Guide

LiquidPropaneGasGrill

Kenm0re ModelNo.415.16304800

Kmart ItemNo.640-739046-118

This Grill Is For

Outdoor UseOnly

• Read this manual before cooking on

grill. Failure to follow all

manufacturer's instructions could

result in fire or e×plosion which could

cause property damage, personal

injury or death.

• Combustion by=products produced

when using this product contain

chemicals known to the State of

California to cause cancer, birth

defects, or other reproductive harm.

CAUTION

• Read and follow all Safety

Statements, Assembly Instructions

and Use & Care Directions before

attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these

instructions. Wear protective gloves

if necessary.

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

Assembly Questions?

Call 1=800=241 =7548

Parts Ordering:

Call 1=800=4=MY=HOME ®

To InstalledAssembler: Leave

these instructions with

consumer.

To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed in China 464810208•80013215• 10-25-07

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

If you havequestions orneed assistance during assembly,

please call 1-800-241-7548.Youwill bespeaking to a

representative of the grill manufacturer and nota Sears

employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.

Product Record

iMPORTANT:Fill out the product record informationbelow.

Model Number

Serial Number

Date Purchased

See ratinglabelongrillforserialnumber.

CAUTION

Forresidentialuseonly. Do not usefor commercial

cooking.

2• 464810208

CALIFORNIA PROPOSITION65

1. Combustion by-products producedwhen using

this productcontain chemicals known to the State of

California to cause cancer, birth defects, and other

reproductiveharm.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handfinq this product.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. A conversion kit mustbe

purchased for use with natural gas.

• Grill installation must conform with localcodes, or in their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane

Installation Code, CSAB149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,

Recreational VehicleCode, as appficable.

. All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code,ANSI / NFPA70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

. This grill issafety certifiedfor use in the United States and/or

Canada only. Do not modify for use inany other location.

Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicatesan imminentlyhazardous situation

which, if not avoided,will result in death or serious injury.

WARNING: Indicates an potentially hazardoussituation

which, if not avoided, could result in death or serious injury.

T,o.

CAUTION: Indicatesa potentiallyhazardous situationor

unsafe practicewhich, if not avoided, may result in minor

or moderateinjury.

For Your Safety...................................... 2

Grill Service Center................................... 2

Product Record Information ............................ 2

Safety Symbols...................................... 2

Installation Safety Precautions .......................... 2

Kenmore Grill Warranty ............................... 3

Use and Care .................................... 4-10

Parts List .......................................... 11

Parts Diagram...................................... 12

Assembly ....................................... 13-24

Troubleshooting.................................. 25-27

Repair Protection Agreements

Congratulations on making a smart purchase. Your new

Kenmore®product is designed and manufactured for years of

dependable operation. But like all products, it may require repair

from time to time. That's when having a Repair Protection

Agreement can save you money and aggravation.

Purchase a Repair ProtectionAgreement now and protect

yourself from unexpectedhassle and expense.

Here's what the Repair ProtectionAgreement* includes:

[] Expert service by our 10,000 professional repair specialists

[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 ifyour covered product

can't be fixed

[] Discount of 10%from regular price of service and related

installed parts not covered by the agreement; also, 10% off

regular price of preventive maintenance check

[] Fast help by phone- we call it Rapid Resolution-

phone support from a Sears representative.Think of us

as a "talkingowner's manual."

Once you purchase the Repair ProtectionAgreement, a simple

phone call isall that ittakes for you to schedule service. You can

call anytime day or night, or schedule a service appointment

online.

The Repair ProtectionAgreement isa risk-free purchase. If you

cancel for any reasonduring the product warranty period, we will

provide a full refund. Or, a prorated refundanytime after the

product warranty period expires. Purchaseyour Repair

ProtectionAgreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship

within one yearfrom the date of purchase,call 1-800-4-MY

HOME®to arrange for free repair (or replacement if repair

proves impossible).

Any burner that rusts through during thewarranty period will

be replaced free of charge.

This warranty excludes ignitor batteries and grill part paint

loss, discoloration or rusting,which are either expendable

parts that canwear out from normal usewithin the warranty

period, or are conditions that can be the result of normal use,

accident or improper maintenance.

This warranty is void if this grill is usedfor commercial or

rental purposes.

This warranty applies only if this grill is used in the United

States.

This warranty gives you specific legal rights, and you may

have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

464810208,3

• NEVERstore a spare LPtank under or near grill or in

enclosed areas

• Never fill the cylinder beyond 80% full.

• An overfilled or improperly stored tank is a hazard due

to possible gas release from the safety relief valve.

• if you see, smell or hear escaping gas, immediately get

away from the LP tank/grill and call your fire

department.

• if the above is not followed exactly, a fire causing

death or serious injury may occur.

LP Tank

• The LP tank used with your grill must meet the following

requirements:

Use LP tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

LP tanks must be constructed and marked in accordance with

specifications for LP tank of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres and tubes for transportation of dangerous

goods, Transport Canada (TC). SeeLP tank collar for marking.

* LP tank valve must have:

, Type 1 outlet compatible with

regulatoror grill.

, Safetyrelief valve.

, ULlisted Overfill Protection

OPDHandWheel

Device (OPD). This OPDsafety

feature is identified bya unique triangular hand wheel. Use

only LP tanks equipped with this type of valve.

, LP tank must be arranged for vapor withdrawal and include

collar to protect LP tank valve.

LP cylinder in upright position

for vaporwithdrawal

LP Tank Removal, Transport And Storage

, Turn OFF all control knobs and LP tank valve.Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Lift LP tank wire upward off of LP tank collar, then

lift LP tank up and off of support bracket. Installsafety cap onto

LP tank valve.Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

LP TankValve

SafetyCap

RetainerStrap

, A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank

in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leavean LP tank inside a vehicle

which may become overheated bythe sun.

, Do not store an LP tank in an area where children play.

4• 464810208

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LPgas is highlyflammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

• Useonly licensed and experienced dealers.

• LPdealer must purge new cylinder beforefilling.

• Dealer should NEVERfill LP cylinder more than 80% of LP

cylinder volume. Volume of propanein cylinder will vary by

temperature.

• Afrosty regulator indicates gas overfill. Immediatelyclose LP

cylinder valve and call local LP gas dealer for assistance.

, Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

, Toremove gasfrom LP cylinder,contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies"for nearest certified LP

dealers.

LP Tank Exchange

o Many retailers that sell grills offer you the option of replacing

your empty LPtank through an exchange service. Useonly

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your tank only for

an OPB safety feature-equipped tank as described in the

"LP Tank" section of this manual.

Always keep newand exchanged LP tanks in upright position

during use, transit or storage.

, Leak test new and exchanged LP tanks BEFORE

connecting to grill,

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turnall control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop.

4. Remove the protectivecap from LP tank valve.Always use

cap and strap supplied with valve.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LP tank is exchanged or

refilled.

Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames

or sparks.

, Usea clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated by growing bubbles.

If "growing" bubbles appear do not use or move the LP tank.

Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damage to gas

train components can result.

Do not use a POL transport plug

(plastic part with external threads)!

itwill defeat the safety feature of

the valve.

5. Hold regulator and insert nipple into LP

tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LPtank valve so as not to cross-

thread the connection.

Nipple hasto be centered

intothe LPtankvalve.

464810208• 5

Holdcouplingnutand regulator

asshown for properconnection

to LP tank valve.

Leak TestingValves, Hose and Regulator

1. Turnall grill controlknobs to OFF.

Be sure regulator istightly connected to LPtank.

Completely open LP tank valve byturning OPD hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct

before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4. Brush soapy solution onto areas where bubbles are shown in

picture below:

6. Turn the coupling nutclockwise andtighten to a full stop. The

regulatorwill seal on the back-checkfeature in the LP tank

valve, resulting in some resistance.An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

A Neverremovethreaded

orifice atend of valve.

• Do notinsert any toolor foreign object intothe valve

outlet or safety relief valve.You may damagethe valve

and causea leak. Leakingpropane mayresult in

explosion, fire, severe personal injury,ordeath.

• Outdoorgasappliance isnot intendedto be installed

in or ona boat.

• Outdoorgasappliance isnot intendedto be installed

in or onan RV.

• Never attemptto attach this grill to the self-contained

LPgas system of a campertrailer or motorhome.

• Do not usegrill until leak-tested.

• If a leak is detectedat any time, STOPand call the fire

department.

• If youcannot stop a gas leak,immediately close

LPcylindervalve andcall LPgas supplieror yourfire

department!

5. ff "growing" bubblesappear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks cannot

be stopped do not try to repair, Call Searsfor replacement

parts at 1-800-4-MY-HOME®.

6. Always close LPtank valve after performing leak test by

turning hand wheel clockwise.

6• 464810208

For Safe Use Of Your Grill And To Avoid Serious

injury:

• Donot letchildren operate orplay near grill.

• Keep grill area clear and free from materials that burn.

• Donot block holes in bottom or back of grill.

• Check burnerflames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch, covered

patio, or under an overhead structure of any kind.

• Donot usecharcoal or ceramic briquets in a gas grill.

(Unlessbriquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. Maintain

10ft. clearance toobjects that can catch fire or sources of

ignitionsuch as pilot lights on water heaters, live electrical

appliances, etc.

Apartment Dwellers:

Checkwith management to learn the requirements and fire

codes for using an LP gas grill in your apartment complex. If

allowed, use outside on the ground floor with a three (3) foot

clearance from walls or rails. Do not use on or under

balconies.

• NEVER attempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP tank out of correct position

specified in assembly instructions,

• Always close LP tank valve and remove coupling nut

before moving LP tank from specified operation

position.

Safety Tips

,A. Beforeopening LP cylinder valve, check the coupling nutfor

tightness.

A When grill is not in use, turn offall control knobs and LP

cylinder valve.

A Nevermove grill while in operation or still hot.

A Uselong-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximumload for sideburner and side shelf is 10 Ibs.

A The grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has

completely cooled.

A Clean grill often, preferably after eachcookout. Ifa bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. Itis not recommended to clean cooking surfaces

while grill is hot.

,A. Ifyou notice grease or other hot material dripping from grill

onto valve, hose orregulator, turn off gas supply at once.

Determinethe cause, correct it, then clean and inspect valve,

hoseand regulator before continuing. Perform a leaktest.

A Keepventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

,A. Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

undersideof either the control panel or the firebox bowl.

A The regulator maymake a humming or whistling noiseduring

operation. This will not affect safety or use of grill.

A Ifyou have a grill problem see the "TroubleshootingSection".

,A. If the regulatorfrosts, turn off grill and LP cylinder valve

immediately.This indicates a problem with the cylinder and it

should not beused on any product. Return to supplier!

CAUTION

Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP

cylinder off.

Do not leave grill unattended while preheating or burning

off food residue on Hi. ifgrill has not been regularly

cleaned, a grease fire can occur that may damage the

product.

464810208,7

Main burner ignitor Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting.

2. TurnON valve from source or tank.

3. Push and turn Ignition Burner control knob to _- HI and

immediately press and hold Electronic Ignition button.

4. If ignitiondoes NOT occur in 5 seconds, turn Left Burner

control knob OFF, wait 5 minutes for gas to clear and repeat

the lighting procedure.

5. ToLight Other Burners turn control knob to HI.

If ignitordoes not work, follow match lighting instructions.

After Lighting: Turn knobs to HI position for 15 minutes to pre-

heat grill. Then turn knob to desired setting for cooking.

If burner does not light, turn knobs to OFF, wait 5

minutes, and try again. Always close valve during the 5

minute waiting period. If the burner does not ignite with

the valve open, gas will continue to flow out of the burner

and could accidentally ignite with risk of injury.

Match-Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging from side of cart).

3. Push in and turn left knobto _ HI position. Be sure burner

lights and stays lit.

4. Light right burner by pushing knob in and turning to.¢ HI

position.

Before Your First Cookout

, Light burners, check to make sure they are lit, close the lid and

warm up grill on HIGHfor 15 minutes. This curing of paint and

parts will produce an odor only on first lighting.

Burner Flame Check

, Light burner, rotate knobs from HIGHto LOW.You should see

a smaller flame in LOW position than seen on HIGH.Always

check flame prior to each use. If only lowflame is seen refer to

"Sudden dropor low flame" in the TroubleshootingSection.

Hose Check

Beforeeach use, check to see if hoses are cut, worn or kinked.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified in the Parts List.

Normal Kinked

Hose Hose

Sideburner ignitor Lighting

A Donot leanover grill while lighting.

1.Open lidor coverfor Side Burner during lighting.

2.Turn ON valvefrom source or tank.

3. Pushand turn SideBurnercontrol knob to_ HI and

immediatelypress and hold ElectronicIgnition button.

4. If ignition does NOToccur in 5 seconds,turn SideBurner

controlknob OFF, wait 5 minutesfor gasto clear, and

repeatthe lighting instructions.

Ifignitordoesnotwork,followmatchlightinginstructions.

AfterLighting:Turnknobsto HIpositionforwarm-up.

Sideburner Match Lighting

1. Open top cover. Turn on gas at LP tank.

2. Holdlit match to any port on the burner. Push in and turn

sidebumer knob to _ HIGH. Be sure burner lights and

stays lit.

8• 464810208

Turning Grill Off

. Turn all knobs to OFF position.Turn LP tankoff byturning

OPD hand wheel clockwise to afull stop.

Ignitor Check

• Turn gas off at LP tank. Press and hold ignitor button. "Click"

should be heard and spark seen each time between collector

box or burner and electrodes. See "Troubleshooting"if no click

or spark.

Valve Check

• Important: Makesure gas is off at LP tank before checking

valves. Knobs lock in OFF position. Tocheck valves, first

push in knobs and release, knobs should spring back. If knobs

do not spring back, replace valve assembly before using grill.

Turn knobs to LO position then turn back to OFF position.

Valves should turn smoothly.

General Grill Cleaning

, Keep the outside of your grill looking new by cleaning it once a

month with warm soap and water or a non-abrasive cleaner. If

you don't have a grill cover,wipe off dust and grime before

starting your grill.

, Coating the cooking grids with spray-on cooking oil will keep the

food from sticking and make clean up easier.After cooking,

scrape the grates with a long handled, brass wire bristle brush.

, Check inside the grill bottomfor grease build up and clean

often, especially after cooking fatty meat.

, Do not mistake brown or black accumulation of grease and

smoke for paint. Apply a strong solution of detergent and water

or use a grill cleaner with scrub brush on insides of grill lid and

bottom. Rinse and allow to completely air dry. Do not apply a

caustic grillloven cleaner to painted surfaces.

• Plated wire grates: Wash grates with concentrated grill

cleaner or use soap and water solution. Dry thoroughly and

store indoors between cookouts.

, Plastic parts: Wash with warm soapy water and wipe dry.

A Do not usecitrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

• Porcelain grates: Because of glass-like composition, most

residue can bewiped away with baking soda/water solution or

specially formulated cleaner. Use non-abrasive scouring

powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy water.Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: Tomaintain your grill's high quality

appearance, wash with mild detergent and warm soapy water

and wipe drywith a soft cloth after each use. Baked-on grease

deposits may require the useof an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoiddamage.

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is usedto clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It isnot recommended to

clean cooking surfaces while grill is hot.

CAUTION l ll

SPIDER ALERT!

GASCOLLECTOR

VALVE AIR VENTURI

SHUTTER

If you notice thatyour grill is getting hard to light or that the

flame isn't asstrong asit should be,take thetime to checkand

cleanthe venturi's.

LIFT OUT

BURNERASSEMBLY

6/ CLEAN OUT SPIDERWEBS

VENTURI INSIDEVENTURI

REMOVE

BURNER

CLIPS

Insomeareasofthecountry,spidersorsmallinsectshavebeen

knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsand layeggsin thegrill'sventuritube(s)obstructingtheflowof

gastotheburner.Thebacked-upgascanignitein theventuribehind

thecontrolpanel.Thisis knownasa flashbackanditcandamage

yourgrillandevencauseinjury.

Topreventflashbacksandensuregoodperformancetheburnerand

venturiassemblyshouldberemovedfromthegrill andcleaned

beforeusewheneverthegrillhasbeenidleforanextendedperiod.

\ J

464810208.9

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder,

2. Removecookinggrate and vaporiser bar.

3. Undergrill remove grease cup, disconnect ignitorwire and

clips from burner.To remove clips pull down on large end of

clip attached to the valve, turn away from valve, rotate

upward and remove small end of clip from burner tube (A).

4. Insidegrill remove burner assembly (B), clean ceramic

portion of electrode with rubbing alcohol and a swab.

5. Clean outside of burnerwith soap and water. Lay burner

upside down on flat surface, insert garden hose to force

water through tubes. Makesure water comes out of all

burner holes. Open clogged holeswith a thin wire. Shake

out excess water and examine holes. Due to normal wear

and corrosion some holes may become enlarged. If any

large cracks or holesare found replace burner.

6. Ifgrill is to be stored,coat burner lightly with cooking oil.

Wrap in protective cover to keep insects out.

7. Ifnotstoring grill after cleaning, replace burner intogrill

bottom.

8. Toreattach clips hold large curved end away from burner

tube, insert small curved end into hole under burner tubes,

turn clip towards valve, snap into place.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustration (A).

9. Reattachignitorwire to electrode.

10. Repositionvaporiser bar and cooking grate. Reattach clean

grease cup to grease clip.

11. Before cooking again on grill, perform a "Leak Test'and

"BurnerFlame Check".

Correct burner-to-valveengagement

BurnerTube

Valve

10.464810208

Storing Your Grill

o Clean cooking grates.

o Store in dry location.

o When LP tank is connected to grill, store outdoors in well-

ventilated space and out of reachof children.

o Cover grill if stored outdoors.

o Store grill indoors ONLYif LP tank is turned offand

disconnected, removedfrom grill and stored outdoors.

, When removing grill from storage follow "Cleaning Burner

Assembly" instructions before starting grill.

Food Safety

Food safety isa very important part of enjoying the outdoor

cooking experience. Tokeepfood safe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and

utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Usea

thermometer to ensure proper internalfood temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more informationcall: USDA Meat and Poultry Hotline at

1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST).

How To Tell If Meat is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast on the

outside. Use a meat thermometer to be sure food has reached

a safe internal temperature, and cut into food to check for

visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F.Juices

should run clear and flesh should not be pink.

• Hamburgersmade of any ground meat or poultry should reach

160° F,and be brown in the middlewith no pinkjuices. Beef,

veal and lamb steaks, roasts and chops can be cooked to 145°

RAll cuts of pork should reach 160° R

• NEVER partially grill meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• When reheating takeout foods orfully cooked meats like hot

dogs, grill to 165° F,or until steaming hot.

1 2

2 1

3 1

4 1

5 1

6 1

7 2

8 1

9 2

10 4

11 5

12 12

13 42

14 1

15 1

16 1

17 16

18 2

19 2

20 1

21 1

22 1

23 1

24 1

25 1

26 1

27 28

28 1

29 1

3O 1

31 1

32 1

33 3

34 22

35 1

36 1

37 2

38 2

39 4

4O 4

41 4

Description ........................ Part#

UpperLeg.......................... 80010075

Leg,LeftFront ...................... 80010080

Leg,LeftBack....................... 80010079

Leg,RightFront..................... 80010077

LegRightBack...................... 80010078

SideBrace......................... 80010076

SupportBracket..................... 80010082

MatchHolder....................... 80004320

LegExtender....................... 80009820

HingePin .......................... 80015911

HitchPin........................... 80015911

#10-24x1-1/4"Screw ................. 80015911

#10-24FlangeNut................... 80015911

TankExclusionWire.................. 80009896

UpperFrontPanel ................... 80015909

LowerFrontPanel ................... 80012241

#10-24x2"Screw .................... 80015911

BackBrace......................... 80012236

Wheel............................. 80010191

AxleRod........................... 80010088

WheelBushing...................... 80015911

ControlPanel....................... 80015580

FireBoxSupport, Left................ 80010083

FireBoxSupport, Right............... 80010084

Hose/Valve/Regulator................. 80015579

El Module.......................... 80014484

#10-24X1/2"Screw................... 80015911

HeatShield......................... 80012244

TankRetainer....................... 80009014

WingScrew ........................ 80015911

FireBox ........................... 80015575

BurnerAssembly .................... 80012232

ControlKnob........................ 80014405

5mmID,15mmODFiberWasher....... 80015911

SideShelf(WithoutHole).............. 80010072

SideShelf(WithHole/Fascia)........... 80015578

MountingSideShelf(RF/LB)............ 80010073

MountingSideShelf(LF/RB)............ 80010074

1/4"-20x1-1/4"Screw................. 80015911

1/4"-20xl/2"Screw................... 80015911

1/4"-20FlangeNut................... 80015911

K_ Qty Description ........................ Part#

42 1 SideBurnerPan..................... 80006246

43 1 SideBurnerAssembly................ 80015910

44 1 Grate,SideBurner................... 80009728

45 1 SidebumerClip ..................... 80015911

46 1 WingNut .......................... 80015911

47 3 #8X3/8"Self-TapScrew............... 80015911

48 2 LowerHinge........................ 80012696

49 2 UpperHinge........................ 80012695

50 1 Lid Handle......................... 80012224

51 1 TopLid............................ 80015577

52 4 6.5mmID,18mmOD FiberWasher..... 80015911

53 1 HeatDiffuser....................... 80009181

54 1 CookingGrate...................... 80013209

55 1 SwingAway ........................ 80009166

56 1 GreaseCup ........................ 80000270

57 1 Clip,GreaseCup.................... 80000271

58 1 LogoPlate......................... 80010544

59 1 HeatShield,Firebox.................. 80010068

60 2 #8-32x3/8"Screw.................... 80015911

61 4 5mmID,9mmODFiberWasher........ 80015911

1 AssemblyInstructions(English)......... 80013215

1 AssemblyInstructions(Spanish)........ 80013216

1 HardwarePack...................... 80015911

1 WheelBushing

1 SideburnerClip

4 HingePin

5 HitchPin

1 WingScrew

1 WingNut

12 #10-24X1-1/4"Screw

28 #10-24X1/2"Screw

42 #10-24,FlangeNut

2 #8-32x3/8"Screw

3 #8X3/8"Self-TapScrew

16 #10-24X2"Screw

4 1/4"-20x1-1/4"Screw

4 1/4"-20xl/2"Screw

4 1/4"-20FlangeNut

22 5mmID,15mmODFiberWasher

4 5mmID,9mmODFiberWasher

4 6.5mmID,18mmOD FiberWasher

2 #10-24x3/4"Screws

6 5.5mmID,19mmODFiberWasher

2 5.5mmID,19mmODFlatWasher

464810208• 11

"---_@4.._

12°464810208

LeftLeg

Placeoneupperlegasshown. NOTE:Leftfrontandleftbacklegsdonothavelegextenders Infront,attachupperleg,side

braceandleftfrontleg(curve)with#10-24x1-1/4"screw and#10-24flangenut. Inback,attachupperleg,sidebraceandleft

backleg(straight)with #10-24x1-1/4"screw and#10-24flange nut. Donot tighten.

Attachsupportbracketinsecondholefrombottomof legwithhingepinsand hitchpins(A).

HingePin

Qty:2

HitchPin _Brace

Qty:2

LeftFrontLeg

(Curve)

S UpperLeg

#10-24x1-1/4"

Screw

Cff LeftBackLeg Qty:2

o,// (Straight) _ 12 10

#10-24FlangeNut

Qty:2

Right Leg

Placeotherupperlegasshown.Attachupperlegand rightfront leg(curve)with#10-24x1-1/4"screw and#10-24flange nut.

Thenattachupperlegandrightbackleg(straight)with#10-24x1-1/4"screw and#10-24flange nut Donot tighten.

Attachsupportbracketwith#10-24x1-1/4"screws and#10-24flange nuts.

#10-24xl-1/4"

Screw

Qty:4

#10-24FlangeNut

Qty:4

RightBackLeg\

(Straight) _

RightFrontLeg

(Curve) 12

S_ort Bracket

Leg Extender

464810208.13

TankExclusionWire

Hooktankexclusionwireintolegswithopeningfor LPcylinderonsidebraceside.

SideBrace

Largeropeningside

TankExclusionWire

D Upperand Lower Panels

Lay front legs down on the floor.

Fit upperpanelwithtwotabsbetweenlegs.Attachwith#10-24x2"screws and#10-24 flange nuts.

Fit lowerpanelaroundtankexclusionwireandattachwith#10-24x2"screws and#10-24flange nuts.

#10-24x2"Screw

Qty:8

#10-24Nut

Qty:8

UpperPanel

LowerPanel

14• 464810208

Back Bracesto Cart

Removepreviouslyattachedscrewsandnutsfromupperlegsasshown.Attachbackbraceswith#10-24x1-1/4"screws and

#10-24flange nuts.

BackBrace

#10-24x1-1/4"

Screw

Qty:6

#10-24FlangeNut

Qty:6

Removescrews and

nuts to attach back brace

BackBrace

Wheels

Turnassemblyupsidedown.

Insertaxlerodthroughwheel,legsandotherwheel.Attachwitha wheelbushingandhitchpin.

WheelBushing7

Qty:l

11 AxleRod

HitchPin

Qty:l

"Cone" side of wheelagainst leg

Wheel

464810208.15

Control Paneland UpperFireboxSupports

Standcartupright.

Infront,fit controlpanelbetweenleftand rightlegs. Insert#10-24x2"screws to holdpanelin place. Placeupperfirebox

supportsontoscrewsmakingsureangleside isfacingthefrontandattachwith #10-24flange nuts,

Inback,attachupperfireboxsupportwith#10-24x2"screws and#10-24flange nuts,

ControlPanel .,,,_

#10-24x2"Screw

Qty:8

UpperFirebox

Support

#10-24FlangeNut

Qty:8

Valve/Hose/Regulatorand Electronic ignitionModule

Attachvalve/hose/regulatorassemblytocontrolpanelwith#10-24x1/2"screws(A),

Removeignitorcapandplastichexnutfrom ElectronicIgnitionmoduleassembly.Insertmoduleintotheopeningoncontrolpanel,

andattachwiththeremovedhexnut.PlaceAA batteryintomoduleslotwithpositiveend(+)facingoutward.Szcrewignitorcap

ontomodule(B).

#10-24X1/2"Screw

Qty:2

Valve/Hose/Regulator

Ignitor Cap

HexNut

ElectronicIgnitionModule

16,464810208

HeatShield

Attachheatshieldwith#10-24x1/2"screws and#10-24flange nuts.

HeatShield

#10-24Xl/2"Screw

Qty:2

#10-24FlangeNut

Qty:2

Tank Retainer

Inserttankretainerintosidebraceandsecurewithwingscrew.

WingScrew

Qty:l

Retainer

464810208.17

Burner,Firebox and Control Knobs

Placeburnerassemblyintofirebox(A).Fastentheburnerassemblytothefireboxusing5ramfiber washersand#10-24x 1/2"

machinescrews.

Placefireboxontoupperfireboxsupportswithburnertubesbelowheatshield.Makesure burner tubesare correctly engaged. If

burnerisnotleveledfromlefttoright,adjustthetwoscrewsattachingvalvestemstocontrolpanel.Attachignitorwiretoignitor (B).

Attachfireboxwith#10-24x1/2"screws, 5ramfiber washersand#10-24flange nuts (C).

Pushcontrolknobsontovalvestems(C).

BurnerAssembly

"-a

27 34 13

Firebox

#10-24X1/2"Screw 5mmFiberWasher #10-24FlangeNut

Qty:6 Qty:6 Qty:4

Valve Burner Tube Ignitor wire

ControlKnob

18. 464810208

Shelves

Insertmountingbracketsintosideshelfsupportswith#10-24x1/2"screws (A).

Attachbackoflegwith1/4"-20x!-1/4" screwand1/4"-20flange nuts, Donotfullytighten.Attachmountingbracketstofrontof leg

with1/4"-20x1/2"screws (B),Fullytightenallscrews.

Repeatabovestepstoattachsideburnershelftocart.

1/4"-20x1-1/4"

Screw

Qty:4

27 40 41

#10-24x1/2" 1/4"-20xl/2" 1/4"-20FlangeNut

Screw Screw Qty:4

Qty:8 Qty:4

MountingBracket

ShelfSuppod

SideShelf(WithoutHole)

464810208.19

Sideburner

Attachsideburnervalvewith#8-32x3/8"machinescrews (A).

Attachsideburnerpanwith#8x3/8"self-tap screws and5mm ID9ramODfiber washers.Placesideburnerintoshelf. (B).

Makesurevalveisinsidesideburnertube.Attachsideburnerwith wing nutand 5mmID9mm ODfiber washer. Insertoneend

of burnerclipintoholein sideburnertubeandhookotherendaroundvalvemanifold.Attachsideburnerignitorwire(C).

Presssideburnercontrolknobontovalvestemandsideburnergrateontoshelf(D).

6O 61

#8-32x3/8" 5mmID,9ramOD

Screws FiberWashers

Qty.2 Qty.4

#8x3/8"

Self-TapScrews

Qty.3

SideburnerValve

Sideburner

SideburnerClip

Qty:l

WingNut

Qty:l

Correctly assembledburner-to-valveengagement

SideburnerGrate

ControlKnob

IgnitorWire

20° 464810208

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Kenmore 41516304800 Owner's manual

Brand: Kenmore

Model: 41516304800

Category: Barbecues & grills

Type: Owner's manual

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Kenmore 41516304800 Owner's manual

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