Toro Flex-Force Power System 4.0Ah 60V MAX Battery Pack User manual

FormNo.3434-580RevB

Flex-ForcePowerSystem™60VMAXBatteryCharger

88602,88605,88610,88620,88625,88640,88660,and88675

Cargadordebatería60VMAXconFlex-ForcePower

System™

88602,88605,88610,88620,88625,88640,88660,and88675

ChargeurdebatterieFlex-ForcePowerSystem™60

VMAX

88602,88605,88610,88620,88625,88640,88660,and88675

www.T oro.com.

*3434-580*

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FormNo.3434-577RevB

Flex-ForcePowerSystem

™

60V

MAXBatteryCharger

ModelNo.88602—SerialNo.320000001andUp

ModelNo.88605—SerialNo.320000001andUp

ModelNo.88610—SerialNo.320000001andUp

ModelNo.88620—SerialNo.320000001andUp

ModelNo.88625—SerialNo.320000001andUp

ModelNo.88640—SerialNo.320000001andUp

ModelNo.88660—SerialNo.320000001andUp

ModelNo.88675—SerialNo.320000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3434-577*

WARNING

CALIFORNIA

Proposition65Warning

Thepowercordonthisproductcontains

lead,achemicalknowntotheState

ofCaliforniatocausebirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisbatterypack/chargerisintendedtobeusedby

residentialhomeowners.BatterychargerModels

88602,88605,and88610aredesignedtocharge

lithium-ionbatterypackModels88620,88625,

88640,88660,and88675.Theyarenotdesignedto

chargeanyotherbatteries.Usingtheseproductsfor

purposesotherthantheirintendedusecouldprove

dangeroustoyouandbystanders.

BatterypackModels88620,88625,88640,88660,

and88675aredesignedforuseinmostFlex-Force

PowerSystem™products.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Safety

IMPORTANTSAFETY

INSTRUCTIONS

1.SAVETHESEINSTRUCTIONS—Thismanual

containsimportantsafetyandoperating

instructionsforbatterypackModels88620,

88625,88640,88660,and88675andbattery

chargerModels88602,88605,and88610.

2.Beforeusingthebatterycharger,readallthe

instructionsandcautionarymarkingsonthe

batterycharger,batterypack,andproductusing

thebatterypack.

3.CAUTION—Toreduceriskofinjury,charge

batterypackModels88620,88625,88640,

88660,and88675withbatterychargersModel

88602,88605,or88610only.Otherbrandsof

batterypacksmayburst,causingpersonalinjury

anddamage.

4.WARNING—Pluggingthebatterychargerinto

anoutletthatisnot120Vcancauseareor

electricshock.Donotplugthebatterycharger

intoanoutletotherthan120V.Foradifferent

styleofconnection,useanattachmentplug

adapterofthepropercongurationforthepower

outletifneeded.

5.CAUTION—Amistreatedbatterypackmay

presentariskofreorchemicalburn.Donot

disassemblethebatterypack.Donotheatthe

batterypackabove68°C(154°F)orincinerate

it.ReplacethebatterypackwithagenuineToro

batterypackonly;usinganothertypeofbattery

packmaycauseareorexplosion.Keep

batterypacksoutofthereachofchildrenand

intheoriginalpackaginguntilyouarereadyto

usethem.

6.ThesedevicescomplywithPart15oftheFCC

rules.Operationissubjecttothefollowing

2conditions:(1)Thesedevicesmaynot

causeharmfulinterference;and(2)these

devicesmustacceptanyinterferencereceived,

includinginterferencethatmaycauseundesired

operation.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedinChina

AllRightsReserved

I.Training

1.Donotallowpeoplewithreducedphysical,

sensory,ormentalcapabilitiesorwithout

experienceandknowledgetousethebattery

chargerunlesstheyhavereceivedinstructionor

supervisiononusingitsafelyandunderstand

thehazardsinvolvedwhileusingit.

2.Donotallowchildrentouseorplaywiththe

batterypackorbatterycharger;localregulations

mayrestricttheageoftheoperator.

II.Preparation

1.Useappliancesonlywithspecicallydesignated

batterypacks.Usingothertypesofbattery

packsmaycreateariskofinjuryand/orre.

2.Donotuseadamagedormodiedbatterypack

orbatterycharger.Itmayexhibitunpredictable

behavior,resultinginre,explosion,orriskof

injury.

3.Ifthesupplycordtothebatterychargeris

damaged,contactanAuthorizedServiceDealer

toreplaceit.

III.Operation

1.Donotusenon-rechargeablebatteries.

2.Chargethebatterypackwithonlythebattery

chargerspeciedbyT oro.Achargersuitablefor

1typeofbatterypackmaycreateariskofre

whenusedwithanotherbatterypack.

3.Chargethebatterypackinawell-ventilatedarea

only.

4.Donotexposeabatterypackorbatterycharger

toreortotemperatureshigherthan100°C

(212°F).

5.Followallcharginginstructionsanddo

notchargethebatterypackoutsideofthe

temperaturerangespeciedintheinstructions.

Otherwise,youmaydamagethebatterypack

andincreasetheriskofre.

6.Underabusiveconditions,thebatterypackmay

ejectliquid;avoidcontact.Ifyouaccidently

comeintocontactwiththeliquid,ushwith

water.Iftheliquidcontactsyoureyes,seek

medicalhelp.Liquidejectedfromthebattery

packmaycauseirritationorburns.

IV.MaintenanceandStorage

1.Donotallowchildrentocleanormaintainthe

batterychargerwithoutsupervision.

2.Whenthebatterypackisnotinuse,keepit

awayfrommetalobjectssuchaspaperclips,

coins,keys,nails,andscrewsthatcanmakea

connectionfrom1terminaltoanother.Shorting

thebatteryterminalsmaycauseburnsorare.

3.Donotattempttorepairthebatterypackor

batterycharger.HaveanAuthorizedService

Dealerperformserviceonthebatterypackor

batterychargerusingidenticalreplacementparts

toensurethattheproductissafelymaintained.

4.Donotdisposeofthebatteryinare.The

cellmayexplode.Checkwithlocalcodesfor

possiblespecialdisposalinstructions.

SAVETHESE

INSTRUCTIONS

3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal140-8471

140-8471

Model88620

decal140-8475

140-8475

1.ReadtheOperator’s

Manual.

3.Keepawayfromopenre

orames.

2.Call2Recycle®battery

recyclingprogram

4.Donotexposetorain.

Model88625

decal137-9454

137-9454

1.ReadtheOperator’s

Manual.

3.Keepawayfromopenre

orames.

2.Call2Recycle

®

battery

recyclingprogram

4.Donotexposetorain.

Model88640

decal140-2155

140-2155

1.ReadtheOperator’s

Manual.

3.KeeptheLithiumIon

batteryawayfromopen

reorames.

2.Call2Recycle

®

battery

recyclingprogram

4.Donotexposetorain.

4

Model88660

decal137-9455

137-9455

1.ReadtheOperator’s

Manual.

3.Donotexposetorain.

2.Keepawayfromopenre

orames.

decal137-9461

137-9461

1.Batterychargestatus

Model88675

decal137-9456

137-9456

1.ReadtheOperator’s

Manual.

3.Donotexposetorain.

2.Keepawayfromopenre

orames.

decal144-3094

144-3094

1.Thebatterypackis

charging.

3.Thebatterypackisover

orundertheappropriate

temperaturerange.

2.Thebatterypackisfully

charged.

4.Batterypackchargingfault

decal144-3098

144-3098

5

decal144-3096

144-3096

decal137-9462

137-9462

decal137-9463

137-9463

1.Thebatterypackischarging.

2.Thebatterypackisfullycharged.

3.Thebatterypackisoverorundertheappropriatetemperaturerange.

4.Batterypackchargingfault

6

Setup

MountingtheBattery

Charger(Optional)

Ifdesired,mountthebatterychargersecurelyona

wallusingthewall-mountkeyholesonthebackof

thecharger.

Mountitindoors(suchasagarageorotherdryplace),

nearapoweroutlet,andoutofthereachofchildren.

RefertoFigure1forassistanceinmountingthe

charger.

Slidethechargerovertheappropriatelypositioned

hardwaretosecurethechargerinplace(hardware

notincluded).

g247359

Figure1

ProductOverview

Specications

BatteryCharger

Model886028860588610

Type60VMAX

Lithium-Ion

Battery

Charger

60VMAX

Lithium-Ion

BatteryRapid

Charger

Adapter

60VMAX

Lithium-Ion

Battery

Charger

Input

120VAC

50/60HzMax

2.0A

120VAC

50/60HzMax

5.0A

120VAC

50/60HzMax

2.0A

Output60VMAXDC

2.0A

60VMAXDC

5.5A

60VMAXDC

1.0A

BatteryPack

Model8862088625886408866088675

2.0Ah2.5Ah4.0Ah6.0Ah7.5Ah Battery

pack

capacity

108Wh135Wh216Wh324Wh405Wh

Batterymanufacturerrating=60Vmaximumand54Vnominal.

Actualvoltagevarieswithload.

AppropriateTemperatureRanges

Chargebatterypackat5°C(41°F)to40°C(104°F)*

Usebatterypackat

-30°C(-22°F)to49°C(120°F)

Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*

*Chargingtimewillincreaseifyoudonotchargethe

batterywithinthisrange.

Storethetool,batterypack,andbatterychargerinan

enclosedclean,dryarea.

7

Operation

ChargingtheBatteryPack

Important:Thebatterypackisnotfullycharged

whenyoupurchaseit.Beforeusingthetoolfor

thersttime,placethebatterypackinthecharger

andchargeituntiltheLEDdisplayindicatesthe

batterypackisfullycharged.Readallsafety

precautions.

Important:Chargethebatterypackonlyin

temperaturesthatarewithintheappropriate

range;refertoSpecications(page7).

Note:Atanytime,pressthebattery-charge-indicator

buttononthebatterypacktodisplaythecurrent

charge(LEDindicators).

1.Ensurethattheventsonthebatteryandcharger

areclearofanydustanddebris.

2.Lineupthecavityinthebatterypack(Figure2)

withthetongueonthecharger.

3.Slidethebatterypackintothechargeruntilitis

fullyseated(Figure2).

4.Toremovethebatterypack,slidethebattery

backwardoutofthecharger.

5.RefertothefollowingtabletointerprettheLED

indicatorlightonthebatterycharger.

Indicator

light

Indicates

Off

Nobatterypackinserted

Green

blinking

Batterypackischarging

Green

Batterypackischarged

Red

Batterypackand/orbatterychargerisoverorunder

theappropriatetemperaturerange

Red

blinking

Batterypackchargingfault*

*RefertoTroubleshooting(page10)formore

information.

Important:Thebatterycanbeleftonthecharger

forshortperiodsbetweenuses.

Ifthebatterywillnotbeusedforlongerperiods,

removethebatteryfromthecharger;referto

Storage(page9).

g290533

g331152

Figure2

1.Batterypackcavity6.Handle

2.Batterypackventingareas

7.ChargerLEDindicator

light

3.Batterypackterminals

8.Chargerventingareas

4.Battery-charge-indicator

button

9.Adaptercharger

5.LEDindicators(current

charge)

8

Maintenance

Maintenanceandservicingarenotrequiredunder

normalconditions.

Whenyoucleanthesurfaceoftheequipment,wipeit

onlywithadrycloth.

Donotdisassembletheequipment;ifitisdamaged,

contactyourAuthorizedServiceDealer.

Storage

Important:Storethetool,batterypack,and

chargeronlyintemperaturesthatarewithinthe

appropriaterange;refertoSpecications(page7).

Important:Ifyouarestoringthebatterypack

fortheoff-season,chargeituntil2or3LED

indicatorsturngreenonthebattery.Donotstore

afullychargedorfullydepletedbattery.When

youarereadytousethemachineagain,charge

thebatterypackuntiltheleftindicatorlightturns

greenonthechargerorall4LEDindicatorsturn

greenonthebattery.

•Disconnecttheproductfromthepowersupply(i.e.,

removethebatterypack)andcheckfordamage

afteruse.

•Cleanallforeignmaterialfromtheproduct.

•Donotstorethechargerwiththebatterypack

installed.

•Whennotinuse,storethetool,batterypack,and

batterychargeroutofthereachofchildren.

•Keepthetool,batterypack,andbatterycharger

awayfromcorrosiveagents,suchasgarden

chemicalsandde-icingsalts.

•T oreducetheriskofseriouspersonalinjury,do

notstorethebatterypackoutsideorinvehicles.

•Storethetool,batterypack,andbatterycharger

inanenclosedclean,dryarea.

PreparingtheBatteryPack

forRecycling

Important:Uponremoval,covertheterminalsof

thebatterypackwithheavy-dutyadhesivetape.

Donotattempttodestroyordisassemblethe

batterypackorremoveanyofitscomponents.

Lithium-ionbatterypackslabeledwiththe

Call2Recyclesealcanberecycledatany

participatingretailerorbatteryrecycling

facilityintheCall2Recycleprogram(US

andCanadaonly).Tolocateaparticipating

retailerorfacilityclosesttoyou,pleasecall

1-800-822-8837orvisitwww.call2recycle.org.

Ifyoucannotlocateaparticipatingretaileror

facilitynearby,orifyourrechargeablebattery

isnotlabeledwiththeCall2Recycleseal,

pleasecontactyourlocalmunicipalityformore

informationonhowtoresponsiblyrecyclethe

battery.IfyouarelocatedoutsideoftheUS

andCanada,pleasecontactyourauthorized

Torodistributor.

9

Troubleshooting

Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork

mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe

problemyourself.

Problem

PossibleCauseCorrectiveAction

Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe

appropriatetemperaturerange.

1.Movethebatterypacktoaplace

whereitisdryandthetemperatureis

between5°C(41°F)and40°C(104°F).

1.Thebatterychargerisoverorunder

theappropriatetemperaturerange.

1.Unplugthebatterychargerandmove

ittoaplacewhereitisdryandthe

temperatureisbetween5°C(41°F)

and40°C(104°F).

Thebatterychargerisnotworking.

2.Theoutletthatthebatterychargeris

pluggedintodoesnothavepower.

2.Contactyourlicensedelectricianto

repairtheoutlet.

TheLEDindicatorlightonthebattery

chargerisred.

1.Thebatterychargerand/orbattery

packisoverorundertheappropriate

temperaturerange.

1.Unplugthebatterychargerandmove

thebatterychargerandbatterypack

toaplacewhereitisdryandthe

temperatureisbetween5°C(41°F)

and40°C(104°F).

1.Thereisanerrorinthecommunication

betweenthebatterypackandthe

charger.

1.Removethebatterypackfromthe

batterycharger,unplugthebattery

chargerfromtheoutlet,andwait10

seconds.Plugthebatterychargerinto

theoutletagainandplacethebattery

packonthebatterycharger.IftheLED

indicatorlightonthebatterychargeris

stillblinkingred,repeatthisprocedure

again.IftheLEDindicatorlighton

thebatterychargerisstillblinkingred

after2attempts,properlydisposeof

thebatterypackatabatteryrecycling

facility.

TheLEDindicatorlightonthebattery

chargerisblinkingred.

2.Thebatterypackisweak.

2.Contactyourauthorizedservicedealer

ifthebatteryisinwarranty,orproperly

disposeofthebatterypackatabattery

recyclingfacility.

1.Thereismoistureontheleadsofthe

batterypack.

1.Allowthebatterypacktodryorwipeit

dry.

Thetooldoesnotrunordoesnotrun

continuously.

2.Thebatteryisnotfullyinstalledintothe

tool.

2.Removeandthenreplacethebattery

intothetoolmakingsurethatitisfully

installedandlatched.

10

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto

California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother

reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto

informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith

theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the

CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese

chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

.

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)

haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot

limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder

retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning

atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow

thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

Whydoesthemanufacturerincludethiswarning?

themanufacturerhaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproducts

theybuyanduse.themanufacturerprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithout

evaluatingthelevelofexposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.Whiletheexposurefromthemanufacturerproducts

maybenegligibleorwellwithinthe“nosignicantrisk”range,outofanabundanceofcaution,themanufacturerhaselectedtoprovidetheProp65

warnings.Moreover,ifthemanufacturerdoesnotprovidethesewarnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingto

enforceProp65andsubjecttosubstantialpenalties.

RevA

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