Lopi Cape Cod Hybrid-Fyre® Wood Stove Owner's manual

Cape Cod

Wood Stove

Owner's Manual

 Freestanding Stove

 Mobile-Home Approved

 Alcove Approved

 Hearth-Stove Approved

Save these instructions

for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire

may result. For your safety, follow the installation

directions. Contact local building or fire officials about

restrictions and installation inspection requirements

in your area.

Travis Industries, Inc.

$10.00

100-01282_000

4150526

Listed

Conforms to UL STD 1482; Certified to ULC S627-2000

2 Introduction

Introduction

We welcome you as a new owner of a Lopi Cape Cod wood-burning stove. In purchasing a Cape Cod

you have joined the growing ranks of concerned individuals whose selection of an energy system reflects

both a concern for the environment and aesthetics. The Lopi Cape Cod is one of the finest appliances

the world over. This manual will explain the installation, operation, and maintenance of this appliance.

Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual

for future reference. Included are helpful hints and suggestions which will make the installation and

operation of your new appliance an easier and more enjoyable experience. We offer our continual

support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Lopi Cape Cod appliance has the same

serial number as yours. The serial number is

stamped onto the label on the back of the appliance.

This serial number will be needed in case you require

service of any type.

Model: Lopi Cape Cod Stove

Serial Number:

Purchase Date:

Purchased From:

Register your warranty online at:

traviswarranty.com

Save Your Bill of Sale.

To receive full warranty coverage, you will need to

show evidence of the date you purchased your heater.

We suggest that you attach your Bill of Sale to this

page so that you will have all the information you need

in one place should the need for service or information

occur.

Table of Contents 3

Introduction ...................................................... 2

Important Information ...................................... 2

Installation Options .......................................... 6

Features ............................................................ 6

Heating Specifications ..................................... 6

Dimensions ....................................................... 6

Emissions ......................................................... 6

Planning the Installation .................................. 7

Preparation for Installation .................................... 7

Packing List ...................................................... 7

Floor Protection Requirements ...................... 8

Stove Placement Requirements ..................... 8

Clearances ........................................................ 8

Top View - Straight Installation ............................. 9

Top View - Corner Installation ............................... 9

Chimney Connector Requirements .............. 10

Chimney Requirements ................................. 11

Chimney Termination Requirements ........... 12

Outside Air Requirements ............................. 12

Alcove Installation Requirements ................ 13

Mobile Home Requirements .......................... 14

Standard Ceiling with a Factory-Built Chimney ... 15

Cathedral Ceiling with a Factory-Built Chimney .. 15

Exterior Factory-Built Chimney .................... 16

Wall Penetrations Under 84” ................................... 16

Wall Penetrations 84” or Greater ............................ 16

Hearth Stove Installation ..................................... 1 7 

Interior or Exterior Masonry Chimney ................. 17

Safety Notice .................................................. 18

Before Your First Fire .................................... 18

Curing the Paint .................................................. 18

Carbon Monoxide (CO) Emissions ...................... 18

Over-Firing the Stove .......................................... 18

Opening the Door ........................................... 19

Bypass Operation .......................................... 19

Maintaining Catalytic Burn-Off ..................... 20

Catalytic Combustor – Use and Cleaning ... 21

Inspecting & Cleaning the Combustor ................. 21

Before Starting a Fire .................................... 22

Adjusting the Burn Rate ................................ 23

Approximate Air Control Settings ........................ 23

Understanding Your Heater’s Combustion

System ............................................................ 24

Burning Your Heater ...................................... 24

Ash Removal .................................................. 25

Ash Pan Removal ............................................... 2 5 

Re-Loading the Stove .................................... 26

Overnight Burn ............................................... 26

Normal Operating Sounds ............................ 26

Hints for Burning ........................................... 27

Selecting Wood .............................................. 27

Troubleshooting ............................................. 29

Daily Maintenance (while stove is in use) ... 30

Remove Ash (if necessary) ................................. 30

Clean the Glass (if necessary) ............................ 30

Monthly Maintenance (while appliance is in

use) .................................................................. 31

Yearly Maintenance ....................................... 32

Door Parts ....................................................... 34

Firebox Parts .................................................. 35

Baffle Removal & Replacement .................... 35

Andiron Removal ........................................... 35

Air Tube Removal & Replacement ............... 36

Combustor Removal ...................................... 37

Firebrick Removal & Replacement ................. 37

Listing Label ................................................... 40

Rear Blower (Part # 99000139) ..................... 41

GreenStart™Woodstove Igniter (Part #

94400951) ........................................................ 41

4 Features & Specifications

The viewing door must be

closed and latched during

operation.

Smoke from this appliance may

active a smoke detector when

the door is open.

Never block free airflow through

the air vents on this appliance.

Gasoline or other flammable

liquids must never be used to

start the fire or "Freshen Up" the

fire. Do not store or use

gasoline or other flammable

liquids in the vicinity of this

appliance.

This appliance is designed and

approved for the burning of cord

wood only. Do not attempt to

burn any other type of fuel other

than cord wood in this

appliance, it will void all

warranties and safety listings.

Ashes must be disposed in a

metal container with a tight lid

and placed on a non-

combustible surface well away

from the home or structure.

Do not touch the appliance while

it is hot and educate all children

of the danger of a high-

temperature appliance. Young

children should be supervised

when they are in the same room

as the appliance.

Keep furniture, drapes, curtains,

wood, paper, and other

combustibles a minimum of 36"

(914mm) away from the front of

the appliance.

This appliance must be properly

installed to prevent the

possibility of a house fire. The

instructions must be strictly

adhered to. Do not use

makeshift methods or

compromise in the installation.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this appliance as well.

Inspect the chimney connector

and chimney at least twice

monthly and clean if necessary.

Creosote may build up and

cause a house fire.

Do not connect this appliance to

any chimney serving another

appliance.

This appliance must be

connected to a listed high

temperature (UL 103 HT)

residential type chimney or an

approved masonry chimney with

a standard clay tile, or stainless

steel liner.

Gas

ASHES

36"

Ok

Type

HT

Clay

Liner

This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is

against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if

the catalytic element is deactivated or removed.

This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this

wood heater in a manner inconsistent with operating instructions in this manual.

5 Features and Specifications

When installed in a mobile

home, this appliance must be

bolted to the floor, have outside

air, and not be installed in the

bedroom (per H.U.D.

requirements). Check with local

building officials.

Do not place clothing or other

flammable items on or near this

appliance.

Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

This wood heater has a

manufacturer-set minimum low

burn rate that must not be

altered. It is against federal

regulations to alter this setting or

otherwise operate this wood

heater in a manner inconsistent

with operating instructions in this

manual.

Allow the appliance to cool

before carrying out any

maintenance or cleaning.

Over-firing the appliance may

cause a house fire. If a unit or

chimney connector glows, you

are over-firing.

Maintain the door and glass seal

and keep them in good

condition.

Do not operate this heater with

broken or missing glass.

Avoid placing wood against the

glass when loading. Do not

slam the door or strike the glass.

Do not use a grate or other

device to elevate the fire off of

the firebox floor. Burn the fire

directly on the firebox floor.

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance, and assumes no

responsibility of any

consequential damage(s).

Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We

recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such

fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

Travis Wood Burning Fireplaces, Stoves and Inserts are protected by one or more of the following patents; U.S. 9,170,025

4,665,889 as well as other U.S. and Foreign Patents pending.

Mobile

Home

This

Manual

6 Features & Specifications

Installation Options

 Freestanding

 Freestanding in an Alcove

 Freestanding in a Mobile Home

 Optional GreenStart Igniter

 Optional High-Tech Blower

Features

 3.0 Cubic Foot (0.278 M

2

) Firebox Volume

 Single Operating Control

 Accepts Logs Up to 24" (610mm) Long

 Cast Iron Construction

 Heavy Duty Refractory Firebrick

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* up to 2,500 (232 M

2

)

EPA Tested Cord Wood BTUs per Hour** 11,322 to 62,623

Maximum Burn Time Up to 12 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside

temperature. It is also affected by the quality and moisture level of the fuel.

** EPA tests to determine BTU output are achieved with a single load of wood at each burn rate. At home, you are likely to add

more wood to your stove to maintain your desired comfort level. By the simple process of loading your stove with additional

wood, you could achieve up to a 20% higher heat output than established during EPA testing.

This model was tested for efficiency using method B415.1-10 and was determined to have a weighted average Higher Heating

Value (HHV) Overall Heating Efficiency (OHE) of 76.56%. Overall efficiency of the heater may be lower if the heater is

operated without a heat exchange blower or with the installed heat exchange blower turned off.

Dimensions

(a) Side, rear and corner

clearances are measured

from the stove top.

(b) Rubber-Tipped Leveling Bolts

(at each corner).

Figure 1

Emissions

This heater meets the 2020 U.S. EPA’s cord wood emission limits for wood heaters. Tested to EPA Alt-125,

ASTM E3053-17, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates

ranging from 11,322 to 62,623 BTU/hr and an emission value of 1.94g/h. Report No. 0028WH116E

Weight: 600 Lbs. (267 Kg)

3-1/4"

83mm

32-1/4"

821mm

19-3/4"

501mm

2"

51mm

a

b

35"

889mm

Stove Installation (for qualified installers only) 7

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater.

Failure to follow instructions may result in property damage, bodily injury, or even

death. Contact local building or fire officials about restrictions and installation

inspection requirements in your area.

Planning the Installation

We suggest that you have an authorized Travis Industries dealer install your stove. If you install the

stove yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this stove and notify your

insurance company before proceeding with installation.

The location of your wood heater in your home will decide how affectively the heat produced will spread

throughout your house. Attention to the home design with consideration of natural convection and air

circulation should be taken into account when choosing the placement of your heater within the home.

Preparation for Installation

 Make sure the baffles and combustor are in place.

 Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by

applying touch-up paint).

 Check the interior of the firebox (replace any cracked firebricks and make sure the baffle and catalytic

combustor are in place).

The stove can be lightened by removing the firebricks and baffle (pg. 35) - replace before operation.

Packing List

 (9) Firebricks (see page 37 for installation instructions)

 (1) Fire poker (shipped on pallet)

 (1) Wood moisture meter

 (1) Pair of gloves

 (1) Bypass Rod

 (1) Catalytic Temperature Reader (w. installation inst.)

 Cover plate for igniter cover box

8 Stove Installation (for qualified installers only)

Floor Protection Requirements

 Floor protection must extend to the sides, rear, and front of the stove (see “Clearances” below for

minimum floor protection).

 Floor protection must be non-combustible and at least .018” (.45mm) thick (26 gauge).

Stove Placement Requirements

Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or

other means approved by local building or fire officials.

 Stove must be placed so that no combustibles are within, or can swing within 36" (914mm) of the

front of the stove (drapes, doors, etc.)

 If the stove is placed in a location where the ceiling height is less than 7' (2.134M), it must follow the

requirements in the section "Alcove Installation Requirements"

 Must maintain the clearances to combustibles listed below (drywall, furniture)

 The stove requires an air source to operate. Combustion air starvation will result in poor performance

or smoke in the house.

Clearances

 The following clearances must be met (see Figure 2 and Figure 3):

Minimum Clearance Single wall

Connector

Reduced

Clearance*

A Sidewall to stovetop 12 ¾” (324mm) 12 ¾” (324mm)

B Back wall to stovetop 14 ¾” (375mm) 11 ¾” (299mm)

C Corner wall to stovetop 7 ¼” (185mm) 7 ¼” (185mm)

D Connector to sidewall 26" (661mm) 26” (661mm)

E Connector to back wall 15" (381mm) 12” (305mm)

F Connector to corner wall 17 ½” (445mm) 17” (432mm)

G Floor protection side and back 6” US / 8” Canada

(153mm / 204mm)

6” US / 8” Canada

(153mm / 204mm)

H Floor protection front 16” US / 18” Canada

(407mm / 458mm)

16” US 18” Canada

(407mm / 458mm)

*Reduced clearance installations require one of the chimneys and connectors listed below:

AMERI-TEC model DCC with model HS chimney

DURAVENT model DVL with DURATEC or DURA-PLUS chimney

GSW Super Chimney Twenty-One connected directly to appliance

I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with ULTRABlack connector

METALFAB model DW connector with TG chimney

OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney

SECURITY model DP connector with SECURITY model ASHT or S2100 chimney

SELKIRK METALBESTOS model DS connector with model SSII chimney

OLYMPIA VENTIS with Ventis double wall black stove pipe

Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

NOTE: Standard residential installations with reduced clearance connector may use the clearance

determined by the manufacturer of the connector for the connector to wall clearance or the clearance

listed in this manual. Offsets must be used to maintain the stove to wall clearance.

Stove Installation (for qualified installers only) 9

Top View -

Straight Installation

Figure 2

Top View -

Corner Installation

Figure 3

Measure rear and side clearances from

the nearest edge of the stove top.

Floor Protection

Measure front clearances from the

face of the stove (door opening).

Clearance A

NOTE: vent diameter may vary

depending on brand and model.

Clearance E

Clearance B

Back Wall

Side Wall

Clearance D

Typical Flue Center

Singlewall 18"

Reduced Clearance 15-1/2"

Typical Flue Center 29-1/2" 750mm

3-1/4"

83mm

32-1/4" 821mm

2"

51mm

19-3/4"

501mm

Clearance G

Clearance H

Clearance G

2"

51mm

Measure rear and side clearances from

the nearest edge of the stove top.

Floor Protection

Measure front clearances from the

face of the stove (door opening).

NOTE: vent diameter may vary

depending on brand and model.

Corner Wall

Clearance C

Clearance F

Typical Flue Center

20-1/2" 521mm

3-1/4"

83mm

32-1/4" 821mm

19-3/4"

501mm

Clearance G

Clearance H

Clearance G

10 Stove Installation (for qualified installers only)

Chimney Connector Requirements

 Chimney connector is required from the flue collar of the stove to the factory-built chimney or

masonry chimney.

 The chimney connector must be 6” (152mm) diameter and a minimum 24 gauge black steel, or one of

the reduced-clearance connectors listed on page 8.

NOTE: Aluminum or galvanized steel is not allowed – these materials cannot withstand the flue

temperatures and may give off toxic fumes when heated.

NOTE: Standard residential installations may use single-wall connector (Mobile-Homes may not).

 The chimney connector may not pass through a ceiling, attic, roof, closet, or any other concealed

space (use listed UL 103 HT chimney – see “Chimney Requirements for details). DO NOT USE

CONNECTOR PIPE AS CHIMNEY.

 IN CANADA: Where passage through a wall or partition of combustible construction is desired, the

installation shall conform to CAN/CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and

Equipment.

 The chimney connector should be as short and direct as possible. No more than 180

o

of elbows (two 90

o

elbows, or two 45

o

& one 90

o

elbow, etc.) may be used for the entire system (connector and chimney).

Horizontal runs should slope upwards 1/4” (6mm) per foot and be a maximum 36” (914mm) long.

 The chimney connector must be installed with the crimped end pointing downwards. This prevents

creosote from leaking to the exterior of the pipe.

 The chimney connector must be fastened to the stove and each adjoining section (and chimney).

 Standard residential installations with reduced clearance connector may use the clearance determined

by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this

manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes must use the

clearances listed in this manual under "Additional Requirements for Mobile Home Installations".

Stove Installation (for qualified installers only) 11

Chimney Requirements

 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

 DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK

UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS

 IN CANADA: This appliance must be connected to a factory-built chimney conforming to CAN/ULC-

S629, Standard for 650°C Factory-Built Chimneys.

 UL 103 HT Chimney must be used from the first ceiling or floor or wall penetration to the chimney

cap.

 Use 6" (152mm) diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or

code approved masonry chimney with a flue liner.

 Chimney must be fastened to each adjoining section.

 Follow the chimney manufacturer's clearances and requirements.

 Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing

through a ceiling and roof (see “b” and “d” below).

 No more than 180

o

of elbows (two 90

o

elbows, or two 45

o

& one 90

o

elbow, etc.) may be used for the

entire system (connector and chimney).

NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is

adversely affected. Additional chimney height may be required to boost draft.

(a) Min. System Height 15’ (4.5M)

Max. System Height 33’ (10.058M)

(b) Roof Penetration and Termination (see

chimney manufacturer’s requirements)

(c) Chimney Sections

(d) Ceiling Penetration (see chimney

manufacturer’s requirements)

(e) Minimum air space to combustibles (see

chimney manufacturer’s requirements –

typically 2” / 51mm)

(f) Connector – see “Chimney Connector” on the

previous page.

Figure 4

Drafting Performance

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your

chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too

much draft may cause excessive temperatures in the appliance and may damage the heater. Inadequate draft

may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft will cause the appliance

to leak smoke into the room through appliance and chimney connector joints. An uncontrollable burn or

excessive temperature indicates excessive draft.

}

a

b

c

d

e

f

b

12 Stove Installation

(for qualified installers only)

Chimney Termination Requirements

 Must have an approved cap (to prevent water from entering)

 Must not be located where it will become plugged by snow or other material

 Must terminate at least 3' (914mm) above the roof and at least 2' (610mm) above any portion of the

roof within 10' (3.048M) (see Figure 5)

Figure 5

Outside Air Requirements

 Required for mobile homes and in certain localities (check with local building official)

 Must not be drawn from an enclosed space (garage, unventilated crawl space)

 Requires a 3” duct that attaches to the bottom of the stove (see “a” and “b” below).

 Outside air duct must have a rodent screen and rain hood (“c”).

 The Travis Industries Outside Air Kit (sku 99200139) includes all the above components.

Figure 6

S

lanted Roofs

F

lat Roofs

Chimney must

extend 3'

above the roof

Chimney must extend 2'

above any portion of the roof

within 10' of the chimney

Chimney must

extend 3'

above the roof

Chimney must extend 2'

above any portion of the roof

within 10' of the chimney

a

b

c

Stove Installation (for qualified installers only) 13

Alcove Installation Requirements

Whenever the stove is placed in a location where the ceiling height is less than 7' (2.134M) tall, it is

considered an alcove installation. Because of the reduced height, the special installation requirements

listed below must be met.

 Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC with model HS chimney

DURAVENT model DVL with DURATEC or DURA-PLUS chimney

GSW Super Chimney Twenty-One connected directly to appliance

I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with ULTRABlack connector

METALFAB model DW connector with TG chimney

OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney

SECURITY model DP connector with SECURITY model ASHT or S2100 chimney

SELKIRK METALBESTOS model DS connector with model SSII chimney

Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

 Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls

and a ceiling that are 3 1/2" (89mm) thick of a non-combustible material (brick, stone, or concrete -

see Figure 7). This non-combustible material must be spaced and ventilated at least 1" (25mm) off of

all combustible materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls

and ceiling. All other alcoves are considered combustible. The clearances below must be met:

Minimum Clearance

(See Figure 7 below)

Combustible

Alcove

Non-Combustible Alcove

A Sidewall to stove 12 ¾” 4-1/2” (left side) 8” (right side *)

B Back wall to stove 11 ¾” 4” (no fan) 7-1/4” (with fan)

D Connector to sidewall 26” 17-3/4”

E Connector to back wall 12” 4-1/4" (no fan) 7-1/2” (with fan)

G Maximum depth of alcove 48" (1220mm) 48" (1220mm)

H Minimum width of alcove 59” 50"

J Minimum height of alcove 84" (2134mm) 6" above stove top

* For bypass operation

Non-Combustible Alcove

(a) Non-Combustible (brick)

(b) Air Space with non-combustible

reinforcement

(c) Combustible material

Figure 7

Min. 3 1/2"

(89mm)

Min. 1"

(25mm)

a

c

b

a

b

d

e

h

j

g

14 Stove Installation (for qualified installers only)

Mobile Home Requirements

 Outside air must be installed - see "Outside Air Requirements" on page 12

 Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC with model HS chimney

DURAVENT model DVL with DURATEC or DURA-PLUS chimney

GSW Super Chimney Twenty-One connected directly to appliance

I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with ULTRABlack connector

METALFAB model DW connector with TG chimney

OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney

SECURITY model DP connector with SECURITY model ASHT or S2100 chimney

SELKIRK METALBESTOS model DS connector with model SSII chimney

Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter

may be required.

 Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)

Figure 8

Minimum Clearance

(See the illustration above)

Reduced Clearance

Connector

A Sidewall to stove 12 ¾” (324mm)

B Back wall to stove 11 ¾” (299mm)

C Corner wall to stove 7 ¼” (185mm)

D Connector to sidewall 26” (661mm)

E Connector to back wall 12” (305mm)

F Connector to corner wall 17” (432mm)

 If using offsets, use the connector clearance listed in

Figure 9, not the connector manufacturer's

clearance.

 The appliance must be secured to the floor (consult

your building official). Leg clips are available from

Travis Industries (sku 98900509).

 Mobile home installations require a spark arrester at

the chimney termination. Follow the chimney

manufacturer’s instructions for maintaining a proper

moisture barrier at the external chimney penetration.

 The appliance must be grounded to the chassis of the

mobile home (consult your building official).

 WARNING: DO NOT INSTALL IN SLEEPING ROOM.

 CAUTION: THE STRUCTURAL INTEGRITY OF THE

MOBILE HOME FLOOR, WALL, AND CEILING/ROOF

MUST BE MAINTAINED.

Figure 9

A

B

F

C

Measure clearances from the

nearest edge of the stove top.

D

E

C

12” Min.

Connector Clearance

(as outlined above)

Stove Clearance

(as outlined above)

Stove Installation (for qualified installers only) 15

Standard Ceiling

with a Factory-

Built Chimney

Figure 10

Cathedral Ceiling

with a Factory-

Built Chimney

Figure 11

Chimney Cap

(See the section "Chimney

Termination Requirements"

for more details)

Chimney Sections

Minimum Air Space to

Combustibles (See

Chimney Manufacturer's

Instructions - usually 2")

Chimney Connector Sections

Follow the chimney

manufacturer's instructions

and clearances for roof

penetrations. A storm collar

and flashing are required

(some require a radiation

shield).

}

Minimum 15'

Maximum 33'

Stove Clearances

(See the section "Stove

Placement Requirements"

for more details)

Floor Protection

(See the section "Floor

Protection Requirements"

for more details)

Follow the chimney

manufacturer's instructions

and clearances for floor

penetrations. A ceiling

support is required, an attic

insulation shield is required

where insulation is present.

Insulation

Chimney Cap

(See the section "Chimney

Termination Requirements"

for more details)

Chimney Sections

Minimum Air Space to

Combustibles (See Chimney

Manufacturer's Instructions -

usually 2")

Follow the chimney

manufacturer's instructions

and clearances for roof

penetrations. A storm

collar, flashing, and

cathedral-style chimney

support are required

(some require a radiation

shield).

}

Minimum 15'

Maximum 33'

Stove Clearances

(See the section "Stove

Placement Requirements"

for more details)

Floor Protection

(See the section "Floor

Protection Requirements"

for more details)

Chimney

Connector

Sections

16 Stove Installation (for qualified installers only)

Exterior Factory-Built Chimney

A vertical rise of 84” of chimney connector is required, measured from the floor, before entering a Class

‘A’ wall penetration. For those wishing to pass the chimney through the lower wall, a NFPA 211 wall

pass-through may be used (if approved by local building codes).

Wall Penetrations Under 84”

In cases where the chimney connector must be passed through a combustible wall or partition under 84”,

the following NFPA 211 method may be used if local building codes permit. Check with local authorities

before installation to insure all necessary requirements have been met. Figure 12 details a wall pass-

through based on the NFPA 211 standard. After the pass-through, Class A Chimney may be used in

accordance with the chimney installation instructions.

Figure 12

Wall Penetrations 84” or Greater

A vertical rise of 84” of chimney connector is required, measured from the floor, before entering a Class

‘A’ chimney wall penetration (see Figure 13 below). Note that the measurement is to the centerline of the

flue when it makes a 90 degree bend. Follow the clearances specified by the manufacturer of the double-

wall connector (or 18” if using single-wall connector).

Fo llo w th e ch imn ey ma nufact ure r's

instructions and clearances for wall

penetrations. Awall radiation shield

(th imble ) is r equi red.

Follow Clearance Determined by

Do ubl ewa ll Co nne cto r Ma nufact ure r

( 18" if usin g sing le-w all co nne cto r)

Ch imne y Co nne cto r

Sections

Follow

Cl eara nces

Li sted in t he

Manual

}

UL 1 03 HT

Ch imne y System

Mini mum 84"

Floor protection must e xte nd to th e

back wall and2" to each side ofthe

connector

We re commend

usi ng two 45 d eg.

elbows

Figure 13

NFPA 211 Wall Pass-Through

(see NFPA 211 for a full description)

12 Min.

Combustible Materials

Brick

Fire Clay Thimble

Follow the chimney manufacturer's

instructions and clearances for wall

penetrations. A wall radiation shield

(thimble) is required.

Follow Clearance Determined by

Doublewall Connector Manufacturer

(18" if using single-wall connector)

Chimney

Connector

Sections

Follow

Clearances

Listed in the

Manual

}

UL 103 HT

Chimney System

Minimum 84"

Stove Installation (for qualified installers only) 17

Hearth Stove

Installation

NOTE:

This type of installation

requires a full reline

(positive connection).

Interior or Exterior

Masonry Chimney

NOT ALLOWED IN CANADA

UNLESS FULL RELINE IS

USED>.

NOTE:

This type of installation requires

a UBC approved masonry

connector or other method

approved by the NFPA 211

Standard. See Chimney

Connector Requirements on

page 10 for further details.

WARNING:

We strongly recommend a full

reline (positive connection)

when venting through a

masonry chimney. The Cape

Cod is equipped with a catalytic

combustor and may draft poorly

without a full reline. We also

recommend that a minimum 3’

chimney be added to the

minimum system height for

every 1’ of horizontal run.

Remove damper

or wire it open

Airtight Insulated

Clean-Out

Min. 18"

Combustible

Mantle

NOTE: The entire fireplace and

chimney must be clean, undamaged,

and meet all local building codes

(UBC, etc.). Damage must be

repaired prior to installation. The

chimney must be 15' to 33' tall.

Floor Protection

(See the section

"Floor Protection

Requirements"

for more details)

See the section

"Stove Placement

Requirements" for

minimum clearances

required.

The liner must be

stainless steel connector

or flexible vent. Follow

the liner manufacturer's

instructions for installation

and support.

Cap and flashing

prevents water from

entering

Make sure the

clean-out seals in

place.

Clay Liner

See the section "Stove

Placement Requirements" for

minimum clearances required.

Min. 18"

clearance

to ceiling

This type of

installation requires

a UBC approved

masonry connector

or other method

approved by the

NFPA 211 standard.

Chimney connector sections

NOTE: The chimney must

have a clay tile liner. If it does

not, the installation must use a

full reline (positive

connection). The entire

fireplace and chimney must

be clean, undamaged, and

meet all local building codes

(UBC, etc.). Damage must be

repaired prior to installation.

The chimney must be 15' to

33' tall.

See the section

"Floor Protection

Requirements"

Full Reline

18 Operating Your Appliance

Safety Notice

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation

directions. Contact local building or fire officials about restrictions and installation inspection

requirements in your area.

Read and follow all of the warnings on pages 4 and 5 of this manual.

Do not operate this stove with the ash pan open. A fire

hazard will result.

Before Your First Fire

Verify the Installation:

Before starting the stove, verify that the stove is properly installed and all of the requirements in this

manual have been followed.

Keep all flammable materials 36" (914mm) away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

Follow the steps below to cure the paint (first fire):

a) Open doors and windows in the room to ventilate the heater during the

curing process.

b) Vacate the room. The fumes from the initial heating process are non-toxic

but may be unpleasant.

c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes.

Then increase the burn temperature to a hot burn (600°F/315°C) for an

additional 45 minutes. This will cure the paint.

Door Gasket - The door gasket can adhere to the paint on the front of the

heater. To prevent this, carefully open and close the door a few times during

the paint curing process.

Carbon Monoxide (CO) Emissions

Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is

detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels.

Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to

understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly

so that you can operate your heater in the most efficient and clean manner possible.

Over-Firing the Stove

DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design

specifications can result in permanent damage to the heater.

This stove was designed to operate at a high temperature. But due to differences

in vent configuration, fuel, and draft, this appliance can be operated at an excessive

temperature. If the stove top or other area starts to glow red, you are over-firing the

stove. Shut the air control down to low and allow the stove to cool before

proceeding.

Over-firing may lead to damage. If you are uncertain of over-firing conditions, we

suggest placing a stove thermometer (e.g. Rutland® Model 710) directly in front of

the flue outlet on the stovetop (see photo below)  temperatures exceeding 700°

are generally considered over-firing and will void the warranty.

2 to 4 hours

Operating Your Appliance 19

Opening the Door

The door becomes hot during use. Use a glove to open the door if the handle is hot.

Do not operate this stove with the door open. A fire hazard will result.

To prevent smoke from entering the room, open the air control and bypass (see instructions below)

before opening the door. You can also open the door a small amount and let air enter the firebox to

equalize the pressure, and then open the door fully.

Bypass Operation

The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the

flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary

combustion and making the heater more efficient.

 When re-loading, pull the bypass out.

 During normal operation, push the bypass in.

Bypass Pushed In

Used for normal operation

Bypass Pulled Out

Used for starting and re-loading

Use the included pull tool

to operate the bypass rod

20 Operating Your Appliance

Maintaining Catalytic Burn-Off

Warning:

The bypass control becomes hot

during operation - use gloves or a

tool to prevent burns.

This stove uses a catalytic

combustor to increase heat transfer

to the room and reduce emissions.

Follow the directions below to utilize the combustor to its fullest potential.

• Keep the by-pass open (pulled out) until the stove becomes hot (approximately 15 to 30 minutes).

• Close the by-pass (push in) when the stove is hot.

• Keep the by-pass closed (pushed in) while the stove is operating, except when re-loading.

How to Check if your Combustor is Working

A combustor temperature probe is included with the

fireplace to monitor the combustor. After the bypass

is engaged, the combustor temperature should rise,

showing combustor operation. Combustor

temperatures over 500° F (260° C) indicate the

combustor is working and igniting unburnt fuel.

The combustor can also be viewed through the glass

from below. You will notice the combustor glowing

red when the combustor is working effectively.

The catalytic combustor

takes dirty smoke and turns it

into extra heat and cleaner

emissions.

NOTE: If the combustor is engaged

(bypass closed) when the fireplace

is still cool, it will not work, leading

to dirty smoke, no extra heat, and a

dirtier combustor.

Bypass Pushed In

With the by-pass closed (pushed in), the

smoke passes through the combustor.

Use the included pull tool

to operate the bypass rod

Bypass Pulled Out

With the by-pass open (pulled out), the

smoke passes through the by-pass and does

not go through the combustor.

The catalytic temperature probe wire is

located on the left side. Attach it to the meter

(see photo below) and place it near the stove.

Press this

ON/HOLD button

to view the

temperature

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Lopi Cape Cod Hybrid-Fyre® Wood Stove Owner's manual

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