1 CONTENTS
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© 2016, Jacobsen. All Rights Reserved
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Important .............................................................. 3
Product Identification ............................................ 4
Guidelines For The Disposal Of Scrap Products .. 6
During Service Life ............................................... 6
End Of Service Life ............................................... 6
Parts Manual ........................................................ 7
Key Numbers ........................................................ 7
How To Operate Safely ........................................ 9
Safe Operation ..................................................... 9
Preparation ........................................................... 9
Operation ............................................................. 10
ROPS .................................................................. 11
Safe Handling Of Fuels ....................................... 11
Maintenance And Storage ................................... 11
When You Put The Mower On A Trailer .............. 12
Important Safety Notes ........................................ 13
Safety Decals ...................................................... 16
Instruction Decals ................................................ 18
Operator Workstation .......................................... 20
Control Panel ....................................................... 21
Starter Key Switch ............................................... 22
Throttle Control .................................................... 22
Parking Brakes .................................................... 22
Transport Lock Switch ......................................... 22
Cutter Switch ....................................................... 23
4 Wheel Drive In Reverse Direction Switch ......... 23
Cruise Control Switch .......................................... 23
Blank On This Model ........................................... 23
DPF Switch .......................................................... 24
Auxiliary Hydraulic Services Kit Switch (Optional) 24
Light Switch (Optional) ........................................ 24
Hazard Warning Switch (Optional) ...................... 24
Rotating Beacon .................................................. 25
Lift/lower Switch’s ................................................ 25
Indicator Lamps ................................................... 25
Weight Transfer Button ........................................ 25
Visual Display ...................................................... 26
Startup Screen ..................................................... 26
Warning / Service Screen .................................... 26
First Screen ......................................................... 27
Engine Start ......................................................... 27
The Engine Will Not Start .................................... 27
Brightness Select ................................................. 28
Brightness Adjust ................................................. 28
Time Display Option ............................................ 28
Main Menu Select ................................................ 28
Clock Select ......................................................... 29
Date Select .......................................................... 29
Time Select .......................................................... 29
Date Format ......................................................... 29
Service Menu ....................................................... 30
Fault Log .............................................................. 30
Fault Log Detail ................................................... 31
Service Menu - Time Until Service ...................... 31
Time Until Service ............................................... 31
Diagnostics .......................................................... 32
I/O Diagnostics .................................................... 32
Connector J1 ....................................................... 32
Connector J2 ....................................................... 32
Connector J3 ....................................................... 33
Connector J4 ....................................................... 33
Connector J5 ....................................................... 33
Connector J6 ....................................................... 33
ECU (Engine Control Unit) Monitor (J1939) ........ 34
Service Manager Pin Input .................................. 34
ECU Monitor Information (J1939) ........................ 34
Information Screen One ...................................... 34
Information Screen Two ...................................... 35
Mode Menu .......................................................... 36
Automatic / Manual / Creep Mode Selection ....... 36
Measure Units Menu ........................................... 36
Measure Units ..................................................... 37
Pin Menu ............................................................. 38
Input Pin .............................................................. 38
Cruise Control ...................................................... 38
Cruise Select ....................................................... 38
Cross Cut ............................................................. 39
Cross Cut Active / Inactive .................................. 39
Vehicle Speed ..................................................... 39
Maximum Speed Settings Menu .......................... 39
Pin Change .......................................................... 40
New Pin ............................................................... 40
Inclinometer ......................................................... 40
Brightness Adjust ................................................. 40
Drive Modes ........................................................ 41
Language Menu ................................................... 41
Language Option ................................................. 41
Warning Slope Angle - Angle Alert ...................... 42
Warning Slope Angle - Inhibit Lift ........................ 42
Warning Slope Angle - Inhibit Cut ........................ 42
Warning Oil-pressure Fault .................................. 43
Warning Clear Radiator Screens .........................43
Warning Engine Fault .......................................... 43
Warning Foot Pedal Fault .................................... 44
Warning Battery Fault ..........................................44
Warning Charge Filter Blocked ............................ 44
Warning Hydraulic Oil-level Low .......................... 44
Warning Service Needed ..................................... 45
Warning Solenoid Fault .......................................45
Warning (TST) Tilt Sensor Technology Fault ...... 45
Warning Maximum Slope Angle Exceeded ......... 45
Traction Pedal ...................................................... 46
Steering Tilt Control ............................................. 46
Horn ..................................................................... 46
Power Outlet ........................................................ 46
Seat Right-side Armrest And Pod ........................ 47
Parking Brake Release Valve .............................. 47
Tow Valve ............................................................ 48
Lighting Kit (Optional) ..........................................48
Cab Controls ........................................................49
Daily Inspection ................................................... 50
Operator Presence And Safety Interlock System 51
Procedure For Operation ..................................... 52
To Fit The Cutter Decks To The Machine ............ 53
Operation Of The Machine .................................. 56
How To Start The Engine .................................... 56
How To Drive ....................................................... 57
How To Mow ........................................................ 57
To Stop The Engine ............................................. 57
To Remove Blockages From Cutting Units .......... 58
Transporting On A Trailer ....................................59
Slinging And Jacking The Machine ...................... 59
Mowing On Slopes ............................................... 60
General Precautions ............................................ 64
Engine Fan Belt ...................................................65
Weight Transfer Adjustment ................................ 65
Steering Shaft Adjustment ................................... 65
Axle Stop Adjustment .......................................... 66
Height Of Cut Adjustment ....................................67
Height Of Cut Adjustment (Front Deck) ............... 67
Height Of Cut Adjustment (Wing Cutter Deck) .... 68
General Instructions For Grammer Seats ............ 69
Seat (Grammer MSG85) ......................................70
Air Suspension Seat (Grammer MSG95 -721) .... 71
Weight Adjustment ............................................... 71
Height Adjustment ............................................... 71
Armrests Adjustment (Option) .............................72
Armrest (Option) .................................................. 72
Backrest Adjustment (Option) .............................. 72
Lumber Support (Option) .....................................72
Backrest Adjustment (Option) .............................. 73
Fore / Aft Adjustment (Option) .............................73
Multifunction Armrest (Option) .............................73
Maintenance ........................................................ 74
Maintenance And Lubrication Charts ................... 76
General Precautions ............................................ 80
Engine .................................................................. 80
Engine Lubrication ............................................... 81
Engine Coolant .................................................... 82
Hydraulic System ................................................. 84
Hydraulic Filter ..................................................... 85
Hydraulic Test Ports ............................................ 86
Fuel ...................................................................... 87
Fuel System .........................................................88
Air Cleaner ...........................................................89
Battery ................................................................. 90
Charge The Battery ............................................. 91
Engine Exhaust .................................................... 92
Diesel Particulate Filter ........................................ 93
Hydraulic Hoses ................................................... 95
Tires ..................................................................... 96
Wheel Mounting Procedure ................................. 96
Blade Change ......................................................97
Inspecting Blades ................................................ 98
Sharpening Blades ..............................................98
Folding ROPS ......................................................99
Care And Cleaning ............................................. 100
Mower Storage ...................................................101
Lubrication Of Cutting Unit .................................. 102
Engine Problem Solving ..................................... 104
Quality Of Cut Problem Solving .......................... 106
The Step Cut .......................................................107
Scalping .............................................................. 108
Stragglers ............................................................109
Streaks ................................................................110
Windrowing .........................................................111
Mismatched Cutter Decks ...................................112
Fuse And Relay/component Identification ..........114
Engine Specification ...........................................117
Dimensions & Weights (ROPS Machine) ............118
Dimensions & Weights (Cabin Machine) ............120
Machine Specification .........................................122
Vibration ..............................................................123
Noise ...................................................................124
Slopes .................................................................124
Cutting Performance ...........................................124
Cutter Deck Specification ....................................125
Recommended Lubricants .................................. 126
Accessories .........................................................126
Certificates Of Conformity ...................................127
Guarantee ...........................................................132