Toro 04069 User manual

FormNo.3453-184RevA

BatteryReplacementKit

Greensmaster®eFlex®SeriesTractionUnit

ModelNo.04069—SerialNo.411700000andUp

InstallationInstructions

Safety

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal137-9712

137-9712

1.Warning—readthe

Operator’sManual.

3.Explosionhazard—donot

openthebattery;donot

useadamagedbattery.

2.Warning—keepat

temperaturesbelow65°C

(149°F).

4.Warning—readthe

Operator’sManual

forbatterycharging

information.

decal139-5614

139-5614

1.Warning—readtheOperator’sManualbeforeperforming

maintenance.

decal147-2255

147-2255

1.Warning—donotdiscard.

BatteryDecal

Thebatterymanufacturerprovidesthefollowing

languagethatcorrespondstodecal137-9712:

g286686

137-9712

1.Donotexposebatterytotemperatureabove

65°C(149°F).

2.Donotdisassembleormistreatbattery.Donot

crush.

3.Donotdroporsubjectittoimpact.

4.UseonlyOEMapprovedcharger.

5.Failuretofollowthoseinstructionsmaypresent

riskofexplosion,reorhightemperatures.

6.Seeowner’smanualforadditionalsafety

instructions.

8111LyndaleAvenueSouth

Bloomington,MN55420Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3453-184*

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removetheexistingbattery.

Batterypack1

Bolt(1/4x4-1/2inches)4

Washer(1/4inch)4

Nut(1/4inch)4

Lockwasher(M8)2

Hexnut(M8)2

Installthebatterytothebatteryplatform.

Battery,platform,andwireharness

assembly1

Bolt(5/16x1inch)2

Spacer(5/16inch)1

Nut(5/16inch)4

Bolt(5/16x2-1/4inches)2

Hardenedwasher(5/16inch)2

Installthebatteryplatformandwire

harness.

5Nopartsrequired–Completetheinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutoffthemachine.

4.Disconnectthebattery;refertoyourOperator’s

Manual.

RemovingtheExisting

Battery

NoPartsRequired

Procedure

Note:Youmaydiscardallremovedpartsunless

otherwisenoted.

1.Removethe4boltsthatsecuretheconsole

coverandremoveit(Figure2).

Note:Retaintheboltsforlaterinstallation.

g272013

Figure2

1.Consolecoverbolts2.Consolecover

2.Cutthecabletiesthatsecuretheexistingbattery

wireharnesstothemachine,disconnectall

batterywireharnessconnections,andremove

thewireharness.

Important:Recordtheexistingwireharness

routing,cabletie,andconnectionlocations;

usethisasareferenceforroutingand

connectingthenewbatterywireharness.

Note:Theonlyremainingharnessonthe

machineshouldbetheshortharnessextending

fromthetopoftheelectricmotor.

Note:Youmayhavetoraisethebattery

platformtodisconnecttheharnessbeneaththe

battery.

3.Removethetallnutthatsecurestherearofthe

batteryplatformtothemachineframe(Figure3).

g017238

Figure3

1.Tallnut

4.Removethe2boltsandnutsthatsecurethe

batteryplatformtothefrontofthemachineand

removetheplatformandbattery(Figure4).

g272014

Figure4

1.Batteryplatformbolt3.Machineframe

2.Batteryplatformnut4.Batteryplatform

5.Removethe2nuts,washers,andboltssecuring

thepowercenterbrackettotherearofthe

machineandremoveit(Figure5).

g272519

Figure5

1.Powercenterbracket3.Washer

2.Nut4.Bolt

6.Removethebatteryandthebatteryplatform

fromthemachine(Figure6).

7.Removetheboltsandwasherssecuringthe

batterytotheplatform;disposeoforrecycle

thebatteryinaccordancewithlocal,state,and

federalregulations(Figure6).

g272520

Figure6

1.Batterypack3.Boltandwasher

2.Batteryplatform

InstallingtheBatterytothe

BatteryPlatform

Partsneededforthisprocedure:

1Batterypack

4Bolt(1/4x4-1/2inches)

4Washer(1/4inch)

4Nut(1/4inch)

2Lockwasher(M8)

2Hexnut(M8)

Procedure

WARNING

Thebatterypackisshippedwithaslight

chargeandiscapableofshockingyou.

•Donottouchorallowtoolstotouchboth

thepositiveandnegativeterminalsofthe

batteryatthesametime.

•Useinsulatedtoolswheninstallingthe

battery.

1.Removethenewbatterypackfromitscarton.

Important:Savethecartonandallpacking

material;ifyoueverneedtoshipthebattery

formaintenance,warranty,orrecycling,this

specialpackagingisrequired.

2.Loosenthe8screwssecuringthebatterycover

andremoveit(Figure7).

Note:Youdonotneedtocompletelyremove

thescrewstoremovethecover.

g272531

Figure7

1.Batterycoverscrews

3.Placethebatteryinthebatteryplatformand

installthehardwareasshowninFigure8.

g272544

Figure8

Rearviewofbatteryplatformshown

1.Bolt(1/4x4-1/2inches)3.Positiveterminalofbattery

pack

2.Washer(1/4inch)4.Nut

4.Connectthecontrollercabletotheconnectorat

thetopofthebattery(Figure9).

5.Connectthepositive(red)cabletothepositive

(+)batteryterminalandsecureitwithalock

washerandahexnutasshowninFigure9;

torquethehexnutto9N⋅m(6.6ft-lb).

g272545

Figure9

Somepartsnotshownforclarity

1.Negative(black)battery

cable

4.Lockwasher(M8)

2.Controllercable5.Hexnut(M8)

3.Positive(red)batterycable

6.Connectthenegative(black)cabletothe

negative(-)batteryterminalandsecureitwitha

lockwasherandahexnutasshowninFigure9;

torquethehexnutto9N⋅m(6.6ft-lb).

InstallingtheBattery

PlatformandWireHarness

Assembly

Partsneededforthisprocedure:

1Battery,platform,andwireharnessassembly

2Bolt(5/16x1inch)

1Spacer(5/16inch)

4Nut(5/16inch)

2Bolt(5/16x2-1/4inches)

2Hardenedwasher(5/16inch)

Procedure

1.Alignthefrontofthenewbatteryplatformonto

theframeandinstallthehardwareasshownin

Figure10.

g272546

Figure10

1.Bolt(5/16x1inch)3.Nut(5/16inch)

2.Insertthespacerbetween

theplatformarmand

framemount.

4.Installtheboltthroughthe

platformarmandframe

mount.

2.Installtherearplatformassemblymounttothe

frameasshowninFigure11.

g272547

Figure11

1.Nut(5/16inch)3.Bolt(5/16x2-1/4inches)

2.Hardenedwasher(5/16

inch)

3.Routethewireharnessuptheleftsideofthe

handletotheundersideofthecontrolconsole.

Note:Routethewireharnessawayfromany

sharp,hot,ormovingparts;secureitwithcable

tiesasneeded.

4.Connectallofthewireharnessconnections

astheywereconnectedontheprevious

wireharness,exceptfortheT-handlepower

connector.

Note:Somewireharnessconnectionsmaynot

beuseddependingontheattachmentsinstalled

onyourmachine.

Refertothelabelsonthewireharnessand

yourpreviouslyrecordedreferencesfrom2

RemovingtheExistingBattery(page3).

5.Securethewireharnesswithcabletiesandthe

cableclipsasneeded.

6.Installthebatterycoverandsecureitwiththe

screwsloosenedinstep2of3Installingthe

BatterytotheBatteryPlatform(page4).

CompletingtheInstallation

NoPartsRequired

Procedure

1.ConnecttheT-handleconnectortothemain

powersupplyconnector(Figure12).

g259735

Figure12

1.T-handleconnector2.Mainpowersupply

connectoronthebattery

platform

2.UseToroDIAGtoupdatethesoftwareto

thelatestavailable;refertoyourToroDIAG

Operator’sManual.

Important:WhenpromptedbyToroDIAG

formodelandserialnumber,donotusethe

modelandserialnumberinformationfrom

themachineframe,usetheinformationfrom

thedecallocatedonthebatteryplatform

(Figure13).

g279150

Figure13

1.Batterymodelnumberandserialnumberlocation.

3.TurnthekeytotheRUNpositiontostartthe

machineandtesttheoperation;ifthereareany

issuescheckthewireharnessconnections.

Important:TheLEDdisplayshouldturnon

andthereshouldbenoerrormessagesor

ashinglights.

Note:Youdonotneedtoturnandholdthekey

intheSTARTposition,turningthekeytoRUN

turnsthemachineon.

4.Installtheconsolecoverusingthe4screws

removedpreviously.

5.Chargethemachine;refertoyourcharger

Operator’sManual.

Important:Ensurethatyouusethenew,

correctchargerperthechargerOperator’s

Manual;donotusetheoldchargerwiththe

newbattery.

Note:Thebatteryisshippedwithapartial

charge(approximately30%);thisisenough

chargeforyoutoperformsoftwareinstallation,

functionchecksonmachine,andmoveitas

neededtocompletesetup.

BatteryLimitedWarranty

TherechargeableLithium-Ionbatteryiswarrantedtobefreefromdefectsinmaterialsandworkmanshipforaperiodof5yearsor1570KilowattHours

(kWh)ofuse,whicheveroccursrst.Overtime,batteryconsumptionreducestheamountofenergycapacity(Watt-hours)availableperfullcharge.

Energyconsumptionvariesduetooperatingcharacteristics,accessories,turf,terrain,adjustments,andtemperature.

Thewarrantyprogramincludestwowarrantycoveragelevels:

Warrantycoverage—Tier1:Fullwarrantycoverageappliestotherst2years(730days)fromproductpurchaseinvoicedateor820kWhofbattery

output,whicheveroccursrst.Ifawarrantablefailureoccursduringtier1,T orowillreplacethebatterywithanewbatteryatnochargetoyou.This

includesdiagnostics,labor,parts,andtransportation.Thereplacementbatteryretainstheremainderoftheoriginalbatterywarranty.

WarrantyCoverage—Tiers2to5:Duringtheremaining3yearsor1570kWh,whicheveroccursrst,aprorated“PartOnly”warrantyapplies.This

coverageexcludesdiagnostics,labor,andtransportation.WarrantycoverageisbasedonthetablebelowusingdaysinserviceandkWh,whicheveris

greater,todeterminethecorrecttier.Ifawarrantablefailureoccursduringtiers2to5,theproratedwarrantyallowsreplacementofadefective

batterywithanewbatterywherethecustomerpaysonlyfortheportionofbatteryenergyconsumed.Anewreplacementbatterypurchasedwitha

customercontributionreceivesfulltier1warrantycoverage.

Tierselectionexamples:

1.Abatteryfailsat1400daysand1150kWh.Daysinservice=tier5because1400daysislessthan1460days.kWh=tier3because1150kWhis

lessthan1200kWh.Selecttier5because5isgreaterthan3(whicheverisgreater).

2.Abatteryfailsat900daysand1300kWh.Daysinservice=tier2because900daysislessthan910days.kWh=tier4because1300kWhisless

than1390kWh.Selecttier4because4isgreaterthan2(whicheverisgreater).

YourT oroDistributorestablishestheretailcostofthebatteryandthiscostincludesthecurrentbatterycost,freight,tax,duty,andhandling.

TierYearsDaysTotalkWhConsumedCustomerPay%Retail

1≤20-7300-820FullCoverage

2≤2.5731-910821-101016%

3≤3911-10951011-120028%

4≤3.51096-12751201-139036%

5≤41276-14601391-157044%

374-0285RevC

Toro 04069 User manual

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