Briggs & Stratton 030547-00 Owner's manual

Brand: Briggs & Stratton

Model: 030547-00

Category: Power generators

Type: Owner's manual

RIGG &STRATrO N

rta I G

rator's I

This generator is certified in accordancewith CSA(CanadianStandardsAssociation) standard022.2 No.100-04

(motors and generators) and ratedin accordancewith PGMA(PortableGenerator Manufacturers' Association)

standard PGMAG200 (Standard for Testing and Validating Performanceof Portable Generators).

BRIGGS & STRATTONPOWER PRODUCTSGROUP, LLC

MILWAUKEE, WISCONSIN, U.S.A. Manual No. 80008171 Revision-

Thankyoufor purchasing this quality-built Briggs & Stratton@generator. We are pleasedthat you've placedyour confidence

in the Briggs & Stratton brand. When operatedand maintained according to the instructions inthis manual,your Briggs &

Stratton generatorwill provide manyyears of dependableservice.

Thismanualcontainssafety informationto makeyou awareof the hazardsand risks associatedwith generatorproducts and

how to avoidthem. Thisgenerator is designed and intendedonly for supplying electrical powerfor operatingcompatible

electrical lighting, appliances,tools and motor loads, and is not intendedfor any other purpose, it is important that you read

and understand these instructions thoroughly before attempting to start or operatethis equipment. Save this original manual

for future reference.

This generator requiresfinal assembly before use. Referto the Assembly section of this manualfor instructions onfinal

assembly procedures. Follow the instructions completely.

Where to FindUs

You never haveto look far to find Briggs & Stratton support and servicefor your generator. Consultyour Yellow Pages.There

are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service. You canalso contact

Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Engine

Model Number

Revision

Serial Number

Model Number

Type Number

Code Number

DatePurchased

BRIGGS& STRATTONPOWERPRODUCTSis aregistered

trademark of Briggs & Stratton Corporation

Milwaukee, WI, USA

2 BRIGGSandSTRATTON.COIVl

Table of Contents

Operator Safety ................................. 4

Equipment Description......................................... 4

important Safetyinformation.................................... 4

Assembly ..................................... 7

UnpackGenerator ............................................ 7

Shipment Contents ........................................... 7

install Wheel Kit.............................................. 7

Add Engine Oil............................................... 8

Add Fuel.................................................... 8

System Ground .............................................. 9

Connectingto a Building's ElectricalSystem........................ 9

GeneratorLocation ........................................... 9

Featuresand Controls............................ 10

Cord Sets and Receptacles.................................... 11

Operation .................................... 12

Starting the Engine .......................................... 12

ConnectingElectrical Loads.................................... 13

Stopping the Engine.......................................... 13

Warm Weather Operation ..................................... 13

Don't OverloadGenerator ..................................... 14

Maintenance .................................. 15

MaintenanceSchedule........................................ 15

GeneratorMaintenance....................................... 15

FuelValveMaintenance....................................... 16

Engine Maintenance.......................................... 16

Storage ................................................... 19

Troubleshooting................................ 20

Schematic ................................................. 21

Warranties .................................... 24

Emissions Control System Warranty............................. 24

GeneratorOwnerWarranty .................................... 26

Specifications................................. 28

Product Specifications........................................ 28

Common Service Parts ....................................... 28

Frangais Espa_ol

OperatorSafety

EquipmentDescription

Readthis manual carefully and becomefamiliar

..... with yourgenerator. Knowitsapplications, its

limitationsand any hazardsinvolved.

Thegenerator is an engine-driven, revolving field, alternating

current (AC) generator. It was designedto supply electrical

power for operating compatible electrical lighting,

appliances,tools and motor loads. Thegenerator's revolving

field is driven at about 3,600 rpm by a single-cylinder

engine.

NOTICE Exceedinggeneratorswattage/amperagecapacity

could damagegeneratorand/orelectrical devicesconnected

to it.

• DONOTexceedthegenerator'swattage/amperagecapacity.See

Don'tOverloadGeneratorintheOperationsection.

Everyeffort hasbeen madeto ensurethat the information in

this manualis both accurateand current. However,the

manufacturer reservesthe right to change,alter or otherwise

improve the generatorand this documentation at anytime

without prior notice.

The EmissionControl System for this generator is warranted

for standardsset by the Environmental ProtectionAgency

and the California Air Resources Board.

importantSafety information

The manufacturer cannot possibly anticipateevery possible

circumstance that might involve a hazard.Thewarnings in

this manual,and the tags and decals affixedto the unit are,

therefore, not aft-inclusive. If you usea procedure, work

method or operating technique that the manufacturer does

not specifically recommend,you must satisfy yourself that it

is safe for you and others. You must also make surethat the

procedure, work method or operating technique that you

choose does not renderthe generator unsafe.

Safety Symbols and Meanings

ToxicFumes Kickback ElectricalShock

Fire

Explosion Operator'sManual

MovingParts FlyingObjects HotSurface

,_. Thesafety alertsymbol indicatesa potential personal

injury hazard.A signalword (DANGER,WARNING,or

CAUTION)is usedwith the alert symbol to designatea

degreeor levelof hazardseriousness.A safety symbol may

be usedto representthe type of hazard.Thesignal word

NOTICEis usedto address practicesnot relatedto personal

injury.

,_, DANGERindicatesa hazardwhich, if not avoided, will

result in deathor serious injury.

_i_WARNINGindicatesa hazardwhich, if not avoided,

could result in death or serious injury.

,A CAUTIONindicates a hazardwhich, if not avoided, could

result in minor or moderate injury.

NOTICEaddresspractices not relatedto personal injury.

_i_WARNING Theengine exhaustfrom this product

contains chemicals known to the Stateof California to

cause cancer,birth defects,or other reproductive harm.

WARNING Certaincomponents in this product and

relatedaccessoriescontain chemicals known to the State

of Californiato cause cancer,birth defects or other

reproductiveharm. Wash handsafter handling.

4 BRIGGSandSTRATTON.COIVi

Using a generator indoors CAN KiLL YOU iN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smell,

V v

NEVER use inside a home

or garage, EVEN iF doors

arid windows are open,

[]

Only use OUTSIDE and

far away from windows,

doors, and vents,

,A WARNING POISONOUS GAS HAZARD. Engine

exhaust contains carbon monoxide, a poisonous

_gas that could kill in minutes. You CANNOT

you

smell it, see it, or taste it. Even if you do not

smell exhaust fumes, you could still be exposed to carbon

monoxide gas.

• Operatethis product ONLYoutside far awayfrom windows,

doors and vents to reducethe risk of carbon monoxide gas

from accumulating and potentially beingdrawn towards

occupied spaces.

• Install battery-operatedcarbon monoxidealarms or plug-in

carbon monoxide alarmswith battery back-upaccording to the

manufacturer's instructions. Smoke alarms cannot detect

carbon monoxide gas.

• DO NOTrun this product inside homes, garages,basements,

crawlspaces,sheds, or other partially-enclosedspaces evenif

using fans or openingdoors and windows for ventilation.

Carbon monoxide canquickly build up in these spacesand can

linger for hours, evenafter this product has shut off.

• ALWAYS placethis product downwind and point the engine

exhaustawayfrom occupied spaces.

Ifyou startto feel sick, dizzy,or weakwhile using this product,

shut it off and getto fresh air RIGHTAWAY.Seea doctor. You

may havecarbon monoxide poisoning.

_i_WARNING Starter cord kickback(rapid retraction)will

puii hand and arm toward enginefasterthan you

can letgo which could cause brokenbones,

fractures, bruises, or sprains resulting in

serious injury.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin

andturnedon.

_i_ WARNING Fuel and its vapors are extremely

flammable and explosive which could

cause burns, fire or explosion resulting

in death or serious injury.

WHENADDINGOR DRAININGFUEL

• Turn generator engineOFFand let it cool at least2 minutes

before removing fuel cap. Loosen capslowly to relievepressure

in tank.

• Fill or drain fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• Iffuel spills, wait until it evaporatesbefore starting engine.

• Keepfuel awayfrom sparks, open flames, pilot lights,heat,and

other ignition sources.

• Checkfuel lines,tank, cap andfittings frequently for cracks or

leaks.Replaceif necessary.

• DONOTlighta cigaretteor smoke.

WHENSTARTINGEQUIPMENT

• Ensure spark plug, muffler, fuel cap, andair cleanerare in

place.

• DO NOTcrank enginewith spark plug removed.

WHENOPERATINGEQUIPMENT

• DO NOToperatethis product inside any building, carport,

porch, mobile equipment, marine applications, or enclosure.

• DONOTtip engine or equipmentat anglewhich causesfuel to

spill.

• DONOTstop engineby moving choke control to "Choke"

position IN).

WHENTRANSPORTING,MOVING OR REPAIRINGEQUIPMENT

• Transport/move/repair with fuel tank EMPTYor with fuel shutoff

valveOFF.

• DONOTtip engine or equipmentat anglewhich causesfuel to

spill.

• Disconnectspark plug wire.

WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK

• Store awayfrom furnaces, stoves,water heaters,clothes

dryers, or other appliancesthat have pilot light orother ignition

source becausethey could ignite fuel vapors.

,_, WARNING

• This generatordoes not meet U. S. CoastGuardRegulation

33CFR-183andshould not beusedon marineapplications.

• Failureto usethe appropriate U. S.CoastGuard approved

generator could result in deathor serious injury.

_i_WARNING Generator voltage could cause electrical

')dhl shock or burn resulting in death or serious

injury.

• Use listed transfer equipment, suitablefor the intended use,to

prevent backfeedby isolating generator from electric utility

workers.

• When using generator for backup power, notify utility company.

• Use aground fault circuit interrupter (GFCI)in any damp or

highly conductive area,such as metal deckingor steel work.

• DO NOTtouch bare wires or receptacles.

• DO NOTuse generator with electrical cords which areworn,

frayed, bareor otherwise damaged.

• DO NOToperate generator in the rain or wet weather.

• DO NOThandle generatoror electricalcords while standing in

water, while barefoot,or while hands or feetare wet.

• DO NOTallow unqualified personsor children to operate or

servicegenerator.

_i_WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel

_ causing a fire, resulting or

tank in death

serious injury.

Contact with muffler area could cause burns resulting in

serious injury.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipmentto cool beforetouching.

= Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

= It is aviolation of California PuNic Resource Code,Section

4442, to use or operate the engineon anyforest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a sparkarrester designedfor the exhaust system

installed on this engine.

= Replacement parts must bethe sameand installed in the same

position asthe original parts.

,&. WARNING Unintentional sparking could cause fire or

"_,dh electric shock resulting in death or

serious injury.

WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR

• Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK

• Use approved spark plug tester.

• DO NOTcheckfor spark with spark plug removed.

_i_WARNING Starter and other rotatingparts could

entangle hands, hair,clothing, or accessories

resulting in serious injury.

• NEVERoperate generator without protective housing or covers.

• DO NOTwear loose clothing, jewelry or anything that could be

caught inthe starter or other rotating parts.

• Tie up long hair and removejewelry.

,& CAUTION Excessively high operating speeds could

result in minor injury.

Excessively low operatingspeeds impose a heavy load.

• DO NOTtamper with governor spring, links or other partsto

increase enginespeed. Generatorsupplies correct rated

frequency andvoltage when running at governedspeed.

• DO NOTmodify generatorin any way.

NOTICE Exceedinggeneratorswattage/amperagecapacity

could damagegeneratorand/or electricaldevicesconnected

to it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and letengine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFand disconnect from generator before

stopping generator.

NOTICE improper treatment of generator could damageit

and shorten its life.

• Use generator only for intendeduses.

• If you havequestions about intended use,ask dealeror contact

local servicecenter.

• Operategenerator only on levelsurfaces.

• DO NOTexposegenerator to excessivemoisture, dust, dirt, or

corrosive vapors.

• DO NOTinsert any objectsthrough cooling slots.

• If connected devicesoverheat, turn them off anddisconnect them

from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

6 BRIGGSandSTRATTON.COIVl

Assembly

Your generator requiressome assembly and is readyfor use

after it hasbeen properly servicedwith the recommendedoil

and fuel.

If you haveany problemswith the assemblyof your generator,

pleasecallthe generatorhelplineat 1-800-743-4115. if calling

for assistance,pleasehavethe model, revision,and serial

numberfrom the identificationlabel available.SeeGenerator

ControlsandFeaturesfor identification labellocation.

UnpackGenerator

1. Setthe cartonon a rigid, flat surface.

2. Removeeverything from carton exceptgenerator.

3. Opencarton completely by cutting eachcorner from

top to bottom.

4. Leavegeneratoron carton to install wheel kit.

ShipmentContents

The generatoris suppliedwith:

* Engineoil bottle

, Operator's manual

, Wheelkit

Install Wheel Kit

NOTICE Wheelkit is not intendedfor over-the-road use.

You will needthe following tools to installthese

components:

• 13 mm wrench

• Socketwrench with 13 mm socket

Install thewheel kit as follows:

1. Tip generator sothat engine side is down.

2. Slide axlestud (A) through wheel (B).

6. Repeatsteps 2 through 5 to secure secondwheel.

7. Line up holes in support leg (E) with holes ingenerator

frame.

8. Attach support leg using two 16 mm capscrews (F) and

two M8 hex nuts (G).Tighten with a 13 mm socket

wrench and 13 mm wrench.

9. Return generatorto normal operating position (resting

on wheels).

10. Slide handle bracket overgenerator frame and attach

handle (H) using two 50 mm capscrews (J) and two

IV18hexnuts (K). Tighten with a 13 mm socket wrench

and 13 mm wrench.

NOTICE Be sureto install wheelwith raisedhub inboard.

3. Slide a spacer (C) over axlestud on back side of wheel.

4. Slide axlestud through mounting bracket.

5. insert retaining pin (D) through hole on axlestud.

Add EngineOil

1. Placegeneratoron a flat, levelsurface.

2. Cleanarea around oil fill and removeyellow oil fill cap.

3. Using oil funnel (optional), slowly pour contents of

provided oil bottle into oil fill opening.

NOTICE Improper treatment of generator could damage it

and shorten its life.

• DO NOTattempt to crank or start the engine beforeit has been

properly servicedwith the recommended oil. This could result in

an enginefailure.

4. Replaceoil fill cap andfully tighten.

AddFuel

Fuel mustmeet these requirements:

• Clean,fresh, unleadedgasoline.

• A minimum of 87 octane/87AKI (91 RON).Forhigh

altitude use, seeHigh Altitude.

• Gasolinewith upto 10%ethanol(gasohol) isacceptable.

_i_WARNING Fueland its vapors areextremelyflammable

and explosivewhich could causeburns,

fire or explosionresulting in deathor

serious injury.

WHENADDINGFUEL

• Turn generator engineOFFand let it cool at least 2 minutes

before removing fuel cap. Loosen capslowly to relievepressure

in tank.

• Fill fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• If fuel spills, wait until it evaporatesbefore starting engine.

• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

• Checkfuel lines,tank, cap andfittings frequently for cracks or

leaks. Replaceif necessary.

• DONOTlight a cigaretteor smoke.

1. Clean area around fuel fill cap, remove cap.

2. Slowly add unleaded gasoline (A) to fuel tank (B). Be

careful not to fill above the baffle (6). This allows

adequate space for fuel expansion as shown.

NOTICE Use of unapprovedfuels could damagegenerator

and voids warranty.

• DONOTuseunapprovedgasolinesuchasE15andE85.

• DONOTmixoilingasolineormodifyengineto runonalternatefuels.

To protect the fuel system from gum formation, mix in a fuel

stabilizerwhen adding fuel. SeeStorage.All fuel is not the

same. If you experiencestarting or performanceproblems

after using fuel, switch to a different fuel provider or change

brands. This engine is certified to operateon gasoline. The

emission control system for this engine is EM (Engine

Modifications).

3. Install fuel capand let anyspilled fuel evaporatebefore

starting engine.

HighAltitude

At altitudes over 5,000 feet (1524 meters), a minimum

85 octane/ 85 AKI (89 RON)gasoline is acceptable.To

remainemissions compliant, high altitude adjustment is

required.Operationwithout this adjustmentwiii cause

decreasedperformance, increasedfuel consumption, and

increasedemissions. Seean authorized dealerfor high

altitude adjustment information. Operationof the engine at

altitudes below 2,500 feet (762 meters) with the highaltitude

kit is not recommended.

8 BRIGGSandSTRATTON.COIVl

SystemGround

Thegeneratorhasasystemground that connectsthe

generatorframe componentsto the ground terminalson the

ACoutput receptacles.Thesystemground is connectedto the

ACneutralwire (the neutralis bondedto the generatorframe).

Special Requirements

Theremay be Federalor State OccupationalSafety and

Health Administration (OSHA)regulations, local codes, or

ordinances that applyto the intended useof the generator.

Pleaseconsult a qualified electrician, electrical inspector, or

the local agency havingjurisdiction:

• In someareas,generators are requiredto be registered

with local utility companies.

• Ifthe generator is usedat a construction site, there

may be additional regulations which must beobserved.

Connecting to a 8uiiding'sElectricalSystem

Connectionsfor standby powerto a building's electrical

system must use alisted transfer switch installed by a

current licensed electrician. Theconnection must isolatethe

generator powerfrom the utility power andmust comply

with all applicablelaws and electrical codes.

,_. WARNING Generatorvoltage could cause electrical

_dhl shock or burn resulting in deathor serious

miury.

• Uselistedtransferequipment,suitablefor theintendeduse,to

preventbackfeedbyisolatinggeneratorfrom electricutility

workers.

• Whenusinggeneratorfor backuppower,notifyutilitycompany.

• Useagroundfaultcircuitinterrupter(GFCI)in anydampor

highlyconductivearea,suchasmetaldeckingor steelwork.

• DONOTtouchbarewiresor receptacles.

• DONOTusegeneratorwithelectricalcordswhichareworn,

frayed,bareor otherwisedamaged.

• DONOToperategeneratorintherainorwetweather.

• DONOThandlegeneratoror electricalcordswhilestandingin

water,whilebarefoot,or whilehandsorfeetarewet.

• DONOTallowunqualifiedpersonsor childrento operateor

servicegenerator.

GeneratorLocation

Carbon MonoxidePoisoning

Using a generator indoors CAN KiLL YOU IN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smell,

V V

NEVER useinsidea home

or garage, EVENIF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents,

Exhaust Port

Pointedaway from

occupied spaces

Operatethis product ONLYoutside far away from windows,

doors and ventsto reducethe risk of carbon monoxide gas

from accumulating and potentially being drawn towards

occupied spaces.Install/maintain battery-operatedcarbon

monoxide alarms or plug-in carbon monoxide alarms with

battery back-upaccording to the manufacturer's instructions.

DONOTrun this product inside homes, garages,basements,

crawlspaces,sheds,or other partially-enclosedspacesevenif

using fans or opening doors and windows for ventilation.

ALWAYSplacethis product downwind and point the engine

exhaustawayfrom occupiedspaces.

Risk of Fire Clearances

_i_WARNING Exhaustheat/gasescould ignite

combustibles, structuresor damagefuel tank

causing afire, resultingin deathor serious injury.

• Keepat least5 ft. (1.5 m) clearanceon all sidesof generator

including overhead.

FeaturesandControls

Readthis Operator'sManual and safetyrules before operating yourgenerator.

Comparethe illustrations with your generator,to familiarize yourself with the locations of various controls and

adjustments. Savethis manual for future reference.

A - RockerSwitch -- Setthis switch to ONor I beforeusing

recoil starter. Setswitch to OFFor 0 to switch off

engine.

B - 120 Volt AC, 30 Amp TravelTrailer Receptacle-- May

be usedto supply electrical powerfor the operation of

120 Volt AC, 30 Amp, single phase, 60 Hzelectrical,

travel trailer loads.

C- Circuit Breakers -- Push-to-resetcircuit breakersare

providedto protect the generatoragainst electrical

overload.

D - 120 Volt AC, 20 Amp, DuplexReceptacle -- May be

usedto supply electrical power for the operation of

120 Volt AC,20 Amp, single phase,60 Hzelectrical,

lighting, appliance, tool and motor loads.

E- Oil Fill Cap-- Checkand add engine oil here.

F - Oil Drain Plug-- Drainengine oil here.

G - GroundingFastener -- Consultyour local agencyhaving

jurisdiction for grounding requirements in your area.

H - Spark Arrestor Muffler -- Exhaustmuffler lowers engine

noise and is equipped with a spark arrester screen.

J - Recoil Starter -- Usedto start the engine manually.

K - Air Cleaner -- Protects engine byfiltering dust and

debris out of intake air.

L - ChokeLever -- Usedwhen starting a cold engine.

M - FuelValve -- Usedto turn fuel supply on and off to

engine.

N - Fuel Tank -- Capacityof four (4) U.S.gallons (15.14 I).

items Not Shown:

Engineidentification-- Provides model, type and code of

engine. Pleasehavethese readilyavailableif calling for

assistance.

Identification Label -- Provides model and serial number of

generator. Pleasehavethese readilyavailableif calling for

assistance.

10 BRIGGSandSTRATTON.COIVl

CordSets andReceptacles

Use only high quality, well-insulated, grounded extension

cords with the generator's receptacles.Inspect extension

cords before eachuse.

Checkthe ratings of all extensioncords beforeyou use

them. Extensioncord sets usedshould beratedfor AC loads

20 Amps or greater. Checkoperator's manuals of devicesto

be poweredfor the manufacturer's recommendations.

Keepextension cords asshort aspossible to minimize

voltage drop.

,_. WARNING Damagedor overloadedelectrical cords

could overheat,arc, and burn resulting in death

or serious injury.

• ONLYuse cords ratedfor your loads.

• Follow all safeties on electricalcords.

• Inspect cord sets before each use.

120 VoltAC, 30 Amp TravelTrailer Receptacle

Use a NEIViATT-30 plug with this receptacle.Connecta

3-wire travel trailer cord set ratedfor 125 Volt ACloads at

30 Amps to the plug.

NEIVlATT-30

Ground (Green)

120 Volt AC, 20 Amp, Duplex Receptacle

Theduplex receptacleis protected against overload by a

push-to-reset circuit breaker.

Usereceptacleto operate120 Volt AC, single-phase,60 Hz

electrical loads requiring up to 2,400 watts (2.4 kW) at

20 Amps of current. Usecord setsthat are ratedfor 125 Volt

ACloads at 20 Amps (or greater).

Hot

120V Neutral

Use this receptacleto operate120 Volt AC, 60 Hz,single

phasetravel trailer loads requiring up to 3,500 watts (3.5

kW) of power at29.16 Amps. Theoutlet is protectedby a

push-to-reset circuit breaker.

NOTICE Receptacles may be marked with rating value

greater than generator output capacity.

• NEVERattempt to power adevice requiring more amperagethan

generator or receptaclecan supply.

• DONOToverloadthe generator.SeeDon't OverloadGenerator.

Operation

Startingthe Engine

Disconnect all electrical loads from the generator. Usethe

following start instructions:

1. Make sure unit is on a levelsurface.

NOTICE Failureto start andoperatethe unit on a level

surface could causethe unit not to start or shut down during

operation.

2. Turn thefuel valve (A) to the "On" position.

3. Push choke lever (B) to "Choke" position (N).

4. Push rocker switch (C)to ONor I position.

5. Grasp recoil handleand pull slowly until slight

resistance is felt. Then pull rapidly one time only to

start engine.

• If engine starts, proceedto step 7.

• If engine fails to start, proceedto step 6.

_i_WARNING Starter cord kickback(rapid retraction)will

puii hand and arm toward enginefasterthan you

. an letgo which could cause brokenbones,

fractures, bruises, or sprains resulting in

serious injury.

= Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewith electricaldevicespluggedin

andturnedon.

6. Move choke leverto "Half" choke position, and pull

recoil handletwice.

• If engine fails to start, repeatsteps 5 thru 7.

7. Slowly move choke leverto "Run" position (1+1),If

engine falters, move choke leverto "Half" choke

position until engine runs smoothly, andthen to "Run"

position (1+1).

NOTICE If engine floods, placechoke lever in "Run"

position (1_1)and crank until engine starts.

NOTICE If engine starts after 3 pulls but fails to run, or if

unit shuts down during operation, makesure unit is on a

level surfaceand check for properoil level incrankcase.This

unit maybe equipped with a low oil protection device. If so,

oil must be at proper levelfor engine to start.

_i_ WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel

.,_ causing a fire, resulting or

tank in death

serious injury.

Contact with muffler area could cause burns resulting in

serious injury.

• DO NOTtouch hot parts and AVOIDhot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

• It is aviolation of California Public ResourceCode,Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federaljurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain aspark arrester designed for the exhaust system

installed on this engine.

• Replacement parts must bethe sameand installed in the same

position asthe original parts.

12 BRIGGSandSTRATTON.COM

ConnectingElectricalLoads

1. Let engine stabilizeand warm upfor afew minutes

after starting.

2. Plug in andturn on the desired 120 Volt AC,single

phase, 60 Hzelectrical loads.

NOTICE

* DONOTconnect 240 Volt loads to the 120 Volt

receptacles.

* DONOTconnect 3-phaseloads to the generator.

* DONOTconnect 50 Hzloads to the generator.

* DONOTOVERLOADTHEGENERATOR.SeeDon't

OverloadGenerator.

NOT/CE Exceeding generators wattage/amperage capacity

could damage generator and/or electrical devices connected

to it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and letengine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFand disconnectfrom generator before

stopping generator.

Stopping the Engine

1. Turn OFFand unplug alJelectrical loads from generator

panel receptacles.NEVERstart or stop enginewith

electrical devicesplugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internaltemperatures of engineand generator.

3. Push rocker switch to OFFor 0 position.

_i_WARNING Fueland its vapors areextremelyflammable

and explosivewhich could causeburns,

fire or explosionresulting in deathor

serious injury.

• DONOTstopenginebymovingchokecontrolto "Choke"

position(N).

4. Move fuel valve to "Off" position.

Don't OverloadGenerator

Capacity

You must make sureyour generator cansupply enough

rated (running) andsurge (starting) watts for the items you

will power at the sametime. Followthese simple steps:

1. Selectthe itemsyou will power at the same time.

2. Total the rated(running) watts of these items. This is

the amount of power your generator must produce to

keepyour items running. Seethe table on the right.

3. Estimatehow many surge (starting) watts you will need.

Surge wattageis the short burst of power neededto

start electric motor-driven tools or appliancessuch asa

circular saw or refrigerator. Becausenot all motors start

atthe sametime, total surgewatts can be estimatedby

adding only the item(s) with the highest additionalsurge

watts to thetotal ratedwatts from step 2.

Example:

Toolor Appliance

WaterWell Pump

Refrigerator

FurnaceFan

Television

Light (75Watts)

Running (Rated)

Watts

1200

700

800

500

3275 Total

RunningWatts

Total Rated(Running) Watts

HighestAdditional Surge Watts

Total GeneratorOutput Required

Additional Starting

(Surge) Watts

21O0

2200

2350

2350 Highest

Starting Watts

= 3275

= 2350

= 5625

Power Management

To prolong the life of your generatorand attacheddevices, it

is important to take carewhen adding electrical loadsto your

generator. Thereshould benothing connectedto the

generator outlets before starting its engine.Thecorrect and

safe way to managegeneratorpower isto sequentiallyadd

loads asfollows:

1. With nothing connectedto the generator,start the

engine asdescribed in this manual.

2. Plug in andturn on the first load, preferablythe largest

load you have.

3. Permit the generatoroutput to stabilize (engineruns

smoothly and attacheddeviceoperates properly).

4. Plug in andturn on the next load.

5. Again, permit the generatorto stabilize.

6. Repeatsteps 4 and 5 for eachadditional load.

Wattage Reference Guide

Running* Additional

Tool orAppliance (Rated) Starting

Watts (Surge)

Watts

Essentials

Light Bulb- 75 watt 75 --

FurnaceFanBlower- 1/2 HP 800 2350

Sump Pump- 1/3 HP 800 1300

Refrigerator/Freezer 700 2200

Water Well Pump- 1/2 HP 1000 2100

Heating/Cooling

Window AC- 10,000 BTU 1200 3600

Humidifier- 13 Gai 175 --

CentralAC- 24,000 BTU 3800 11400

Kitchen

Microwave Oven- 1000Watt 1000 --

CoffeeMaker 1000 --

Electric Stove - 8" Element 2100 --

Toaster 850 --

Family Room

DVD/CDPlayer 100 --

VCR 100 --

Stereo Receiver 450 --

Color Television- 27 in 500 --

PersonalComputer w/17 in 800 --

monitor

Other

Security System 500 --

AM/FM Clock Radio 100 --

GarageDoor Opener- 1/2 HP 875 2350

ElectricWater Heater 4700 11700

DIf/Job Site

Quartz HalogenWork Light 1000 --

Airless Sprayer- 1/3 HP 600 1200

Reciprocating Saw 960 --

Electric Drill - 1/2 HP,5.4 Amps 600 900

Circular Saw - 7-1/4 in 1400 2300

Miter Saw- 10 in 1800 1800

TablePlaner - 6 in 1800 1800

TableSaw/RadialArm Saw- 10 in 2000 2000

Air Compressor - 1 HP 1600 4500

NEVERadd more loads than the generatorcapacity.Take

special careto consider surge loads ingenerator capacity,as

described above.

* Wattageslisted are approximate only. Checktool or

appliancefor actual wattage.

14 BRIGGSandSTRATTON.COIVl

Maintenance

Maintenance Schedule

Follow the hourly or calendarintervals, whichever occurs

first. More frequent serviceis required when operating in

adverseconditions noted below.

• Changeengineoil

• Cleandebris

Checkengineoil level

Service engineair cleaner'

Changeengine oil'

Servicefuel valve

Service spark plug

inspect muffler and spark arrester

Cleancooling system'

Service more often under dirty or dusty conditions.

GeneralRecommendations

Regular maintenancewill improve the performance and

extend the life of the generator.Seeany authorizeddealer for

service.

Thegenerator's warranty doesnot coveritems that have

been subjectedto operator abuseor negligence.To receive

full valuefrom the warranty, the operator must maintain the

generator asinstructed in this manual.

Someadjustments will needto be made periodically to

properly maintainyour generator.

All serviceand adjustments should be made at least once

eachseason.Follow the requirementsin the Maintenance

Schedulechart above.

NOTICE Oncea year you should cleanor replacethe spark

plug and replacethe air filter. New spark plugs and cleanair

filter assure proper fuel-air mixture and help your engine run

better and last longer.

Emissions Control

Maintenance, replacement,or repair of theemissions

controldevices and systemsmay be performedby any

non-roadengine repair establishment or individual.

However,to obtain "no charge" emissions control service,

the work must be performed by a factory authorized dealer.

Seethe Emissions Warranty.

GeneratorMaintenance

Generatormaintenanceconsists of keepingthe unit clean

and dry. Operateand store the unit in a clean dry

environment where it wiii not be exposedto excessivedust,

dirt, moisture, or any corrosive vapors. Coolingair slots in

the generator must not becomecloggedwith snow, leaves,

or any other foreign material.

NOTICE DONOTusewater or other liquids to clean

generator. Liquids canenter engine fuel system, causing

poor performance and/or failure to occur, in addition, if

liquid enters generator through cooling airslots, someof the

liquid will be retainedin voids and cracks of the rotor and

stator winding insulation. Liquid and dirt buildup on the

generator internalwindings will eventuallydecreasethe

insulation resistanceof these windings.

Cleaning

Dailyor before use, look around and underneaththe

generatorfor signs of oil or fuel leaks. Cleanaccumulated

debris from inside andoutside the generator. Keepthe

linkage, spring and other engine controls clean. Keepthe

areaaround and behind the muffler free from any

combustible debris, inspect cooling air slots and openings

on generator. Theseopenings must be kept cleanand

unobstructed.

Engine parts should be kept cleanto reducethe riskof

overheating and ignition of accumulateddebris:

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE improper treatment of generator could damage it

and shorten its life.

• DO NOTexposegenerator to excessivemoisture, dust, dirt, or

corrosive vapors.

• DONOTinsert any objectsthrough cooling slots.

• Use a soft bristle brush to loosen cakedon dirt or oil.

• Use a vacuum cleanerto pick up loose dirt anddebris.

FuelValve Maintenance

Thefuel valve is equipped with a fuel sediment cup, screen,

and o-ring that needto be cleaned.

1. Move fuel valve to "Off" position.

2. Removesediment cup (A) from fuel valve. Remove

o-ring (B) and screen (C)from fuel valve.

3. Wash sediment cup, o-ring, and screen in a

nonflammablesolvent. Drythem thoroughly.

4. Place screen and o-ring intofud valve. Installsediment

cup and tighten securely.

5. Movefuelvalveto "On"position,and checkfor leaks.

Replacefud valveifthere is anyleakage.

EngineMaintenance

_i_WARNING Unintentionalsparking could cause fire or

'_alh electric shock resulting in death or

serious injury.

WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR

• Disconnectthesparkplugwirefromthesparkplugandplace

thewirewhereit cannotcontactsparkplug.

WHENTESTINGFORENGINESPARK

• Useapprovedsparkplugtester.

• DONOTcheckfor sparkwithsparkplugremoved.

Oil

Oil Recommendations

We recommendthe useof Briggs & Stratton Warranty

Certifiedoils for best performance. Otherhigh-quality

detergent oils are acceptableif classified for serviceSF, SG,

SH, SJ or higher. DONOTuse special additives.

Outdoor temperatures determine the proper oil viscosity for

the engine. Usethe chart to select the best viscosity for the

outdoor temperature rangeexpected.

104 _ _ __ ,

86 _o_,,

5068__oo__°

32 o

-4

-22 '_

__30

:__10

B_ _ 0

-20

-30

* Below 40°F (4°C) the use of SAE30 will result in hard starting.

** Above 80°F (27°C) the useof 10W30 may cause increasedoil

consumption. Checkoil level more frequently.

Checking Oil Level

Oil levelshould be checked prior to each useor at least

every 8 hours of operation. Keepoil levelmaintained.

I. Make sure generatoris on a levelsurface.

2. Cleanarea around oil fill and remove oil fill cap.

3. Verify oil is at the point of overflowing at oil fill

opening.

4. Replaceandtighten oil fill cap.

Adding Engine Oil

1. Make sure generatoris on a levelsurface.

2. Checkoil levelas described in CheckingOilLevel

3. if needed,slowly pour oil into oil fill opening to the

point of overflowing at oil fill.

4. Replaceandtighten oil fill cap.

16 BRIGGSandSTRATTON.COM

Changing Engine Oil

if you are usingyour generator under extremely dirty or

dusty conditions, or in extremely hot weather, changethe oil

more often.

,& CAUTION Avoid prolonged or repeated skin contact

with used motor oil.

• Usedmotor oil has beenshown to causeskin cancer in certain

laboratory animals.

• Thoroughly wash exposed areaswith soap andwater.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOILTOCOLLECTIONCENTERS.

Service Air Cleaner

Your enginewill not run properly and may be damagedif

you runit with a dirty air cleaner. Cleanor replacemore

often if operating underdusty or dirty conditions.

To servicethe air cleaner, follow these steps:

1. Loosen screws (B) and remove air cleanercover (E).

Changethe oil while the engine is still warm from

running,as follows:

1. Make sure unit is on a levelsurface.

Disconnectthe spark plug wire from the spark plug and

placethe wire where it cannot contact spark plug.

Cleanarea around oil drain plug (A). Theoil drain plug

is locatedat baseof engine,opposite carburetor.

4. Removeoil drain plug and drain oil completely into a

suitable container.

5. Reinstalloil drain plug andtighten securely. Removeoil

fill cap.

6. Slowly pour oil (about 20 oz.) into oil fiii opening (B) to

the point of overflowing (C) at oil fill cap. DONOT

overfill.

7. Reinstalloil fill cap.Fingertighten cap securely.

8. Wipe up any spilled oil.

2. Carefully removecartridge (F) from base(G).

3. Install clean(or new)air cleanerassembly inside cover.

Disposeof old filter properly.

4. Assembleair cleanercover onto baseand tighten

screws.

Service Spark Plug

Changingthe spark plug will helpyour engineto start easier

and run better.

1. Cleanarea around spark plug.

2. Removeand inspect spark plug.

3. Checkelectrode gapwith wire feeler gaugeand reset

spark plug gap to recommended gapif necessary(see

Specifications).

4. Replacespark plug if electrodesare pitted, burnedor

porcelain is cracked. Use the recommended

replacementspark plug. SeeSpecifications.

5. install spark plug and tighten firmly.

inspectMuffler and Spark Arrester

inspect the muffler for cracks, corrosion, or other damage.

Removethe spark arrester, if equipped,and inspectfor

damageor carbon blockage, if replacementparts are

required, make sure to useonly original equipment

replacementparts.

,_, WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel

causing a fire, resulting or

tank in death

serious injury.

Contact with muffler area could cause burns resulting in

serious injury.

• DONOTtouch hot parts and AVOIDhot exhaustgases.

• Allow equipment to cool beforetouching.

• Keepat least5feet (1.5 m) of clearanceon all sides of

generator including overhead.

• It is a violation of California Public ResourceCode, Section

4442, to use or operatethe engine on any forest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a spark arrester designedfor the exhaust system

installed on this engine.

• Replacementparts must be the same and installed in the same

position as the original parts.

Clean and inspectthe sparkattester as follows:

1. To remove muffler heatshield (A)from muffler (B),

removefour screws that connect guard to muffler

bracket.

Clean Cooling System

Overtime debris mayaccumulatein cylinder cooling fins and

cannot be observedwithout partial engine disassembly. For

this reason,we recommendyou havea Briggs & Stratton

authorized dealercleanthe cooling system (D) per

recommended intervals (seeMaintenanceSchedulein the

Maintenancesection). Equallyimportant is to keeptop of

engine freefrom debris. Also see Cleaning.

Carburetor Adjustment

Thecarburetor on this engine is low emission, it is equipped

with a non-adjustable idle mixture valve.Top speedhas been

set atthe factory, if adjustment is required,seea Briggs &

Stratton authorized dealer.

,A CAUTION Excessively high operating speeds could

result in minor injury.

Excessively low speeds impose a heavy load.

• DONOTtamper with governor spring, links or other partsto

increaseengine speed.Generatorsupplies correct rated

frequency and voltagewhen running at governed speed.

• DONOTmodify generator in any way.

Removefour screwsthat attachsparkarresterscreen(C).

inspect screenand obtain a replacementif torn,

perforated or otherwise damaged. DONOTusea

defective screen,if screenis not damaged,clean it with

commercial solvent.

4. Reattachscreenand muffler guard.

18 BRIGGSandSTRATTON.COIVl

Storage

Thegenerator should be started at least once every seven

days and allowed to run at least 30 minutes. If this cannot be

done and you must store the unit for more than 30 days,use

the following guidelinesto prepare it for storage.

GeneratorStorage

• Cleanthe generator as outlined in Cleaningin the

Maintenancesection.

• Checkthat cooling air slots and openingson generator

are open and unobstructed.

LongTerm Storage instructions

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum deposits to form inthe fuel system or

on essentialcarburetor parts. To keepfuel fresh, use Briggs

& Stratton® AdvancedFormula FuelTreatment & Stabilizer,

availablewherever Briggs & Stratton genuineservice parts

are sold.

For enginesequippedwith aFRESHSTART®fuel cap, use

Briggs & Stratton FRESHSTART® availablein a drip

concentrate cartridge.

Thereis no needto drain gasolinefrom the engineif afuel

stabilizer is added according to instructions.Runthe engine

for 2 minutes to circulate the stabilizerthroughout the fuel

system before storage.

If gasoline in the engine hasnot beentreated with a fuel

stabilizer, itmust bedrained into an approvedcontainer. Run

the engine until it stops from lackof fuel. The useof a fuel

stabilizer in the storage container is recommendedto

maintain freshness.

_i_WARNING Fueland its vaporsare extremelyflammable

and explosivewhich couldcauseburns,

fire or explosionresultingin deathor

serious injury.

WHENSTORINGFUELOREQUIPMENTWITHFUELiN TANK

• Store awayfrom furnaces, stoves,water heaters,clothes dryers

or other appliancesthat havepilot light or other ignition source

becausethey could ignite fuel vapors.

WHEN DRAININGFUEL

* Turn generator engine OFFand let it cool at least2 minutes

beforeremoving fuel cap. Loosencap slowly to relievepressure

in tank.

• Drainfuel tank outdoors.

• Keepfuel awayfrom sparks, openflames, pilot lights,heat,and

other ignition sources.

• Checkfuel lines,tank, cap andfittings frequently for cracks or

leaks.Replaceif necessary.

• DONOTlighta cigaretteor smoke.

ChangeOil

While engine is still warm, drain oil from crankcase.Refill

with recommendedgrade.See ChangingEngine Oilin Engine

Maintenance.

Other Storage Tips

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Long TermStorage

Instructions.

2. Replacefuel can if it starts to rust. Contaminatedfuel

will causeengine problems.

3. If possible,store unit indoors and cover it to give

protection from dust and dirt.

4. Cover unit with asuitable protective cover that does not

retain moisture.

WARNING Storagecovers could cause a fire

resulting in death or serious injury.

= DONOTplace astorage cover over a hot generator.

= Let equipment cool for a sufficient time before placingthe

cover onthe equipment.

5. Store generator in clean, dry area.

Troubleshooting

Problem

Engineisrunning,but noAC

output is avaiiabJe.

Canse

1. Circuit breakeris open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connecteddeviceis bad.

Short circuit in a connectedload. 1.

Enginespeed is too slow. 2.

Generatoris overloaded. 3.

Shorted generator circuit. 4.

Cloggedor dirty fuel filter. 5.

Rockerswitch set to OFFor 0 position. 1.

FuelValveis in "Off" position. 2.

Engine runsgood at no-load

but"bogs down" when loads

are connected.

Engine will notstart, startsand

runsrough,or shutsdown

3. Low oil level.

Correction

1. Resetcircuit breaker,

2. Contactauthorizedservice facility.

3. Checkand repair.

4. Connectanotherdevice that is in good

condition.

Disconnectshorted electrical load,

Contactauthorized service facility.

SeeDon't OverloadGenerator,

Contactauthorized service facility.

Cleanor replacefuel filter.

Set rocker switch to ONor I position.

Turnfuel valveto "On" position.

3. Fillcrankcaseto proper levelor place

generatoron levelsurface.

4. Cleanor replaceair cleaner.

5. Cloggedor dirty fuel filter.

6. Fillfuel tank.

7. Drainfuel tank and carburetor; fill with

fresh fuel.

4. Dirty air cleaner.

5. Cloggedor dirty fuel filter.

6. Out of fuel.

7. Stalefuel.

when running.

plug.

9. Badsparkplug.

10. Water in fuel.

Engine lacks power.

8. Connectwire to spark plug.

9. Replacesparkplug.

10. Drain gastank and carburetor; fill with

fresh fuel.

11. Wait 5 minutes and re-crank engine.

Engine "hunts" or falters.

Spark plug wire not connectedto spark

11. Flooded.

12.

13.

14.

Excessivelyrich fuel mixture. 12.

intake valvestuck open or closed. 13.

Engine haslost compression. 14.

Loadis too high. 1.

Dirty air filter. 2.

Cloggedor dirty fuel filter. 3.

Carburetoris runningtoo rich or too lean. 1.

2. Cloggedor dirty fuel filter.

Contactauthorized servicefacility.

Contactauthorized service facility.

SeeDon't OverloadGenerator.

Replaceair filter.

Cleanor replacefuel filter.

Contactauthorized service facility.

Cleanor replacefuel filter.

20 BRIGGSandSTRATTON.COIVl

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Briggs & Stratton 030547-00 Owner's manual

Brand: Briggs & Stratton

Model: 030547-00

Category: Power generators

Type: Owner's manual

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