HUSSONG MANUFACTURING CO., INC.
INSTALLATION AND
OPERATION MANUAL
ͷ Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷ Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
DANGER
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
CARLTON 39
Model #CAR-39
Direct Vent Gas Fireplace
Hussong Mfg. Co., Inc.
CAR-39 Report No: 19-535
Rev. 9, February 2020
Starting Serial Number: 20 105150 10
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CON GRAT ULAT ION S!
We welcome you as a new own of a Kozy Heat gas feplace. Kozy Heat products e designed
with supi components and matials, and assembled by ained crasmen who take pride in the
wk. To ense you eceive a quality product, the bn and valve assembly e 100 pcent test-
fed, and the complete feplace is thoughly inspected befe packaging. O commitment to quality
and custom satisfaction has emained the same f ov 40 yes. We o a complete line of gas
and wood feplaces, along with stylish accessies to complement any dec. Adding a feplace is
one of the best ways to increase the value of yo home, and we e proud to o a netwk of deals
throughout the couny to help make yo expience evything you imagine. We pride oselves
in being dedicated not only to functionality and eliability, but also custom safety. We o o
continual suppt and guidance to help you achieve the maximum benet and enjoyment om yo
Kozy Heat gas feplace.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ____________________________________________
Serial Number: ___________________________________________
Dealership Purchased from: ________________________________
Date purchased/installed: __________________________________
Location of replace: ______________________________________
Dealer phone: ___________________________________________
Notes: ______________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5
TABLE OF CONTENTS
TABLE OF CONTENTS .....................................................................5
1.0 INTRODUCTION ......................................................................7
1.1 Appliance Certication ............................................................................. 7
1.2 California Proposition 65 Warning ........................................................ 7
1.3 Requirements for the Commonwealth of Massachusetts ............ 7
2.0 SPECIFICATIONS .....................................................................8
2.1 Heating Specications .............................................................................. 8
2.2 Electrical Specications ............................................................................ 8
2.3 Appliance Dimensions .............................................................................. 9
2.4 Barrier Dimensions ..................................................................................... 10
3.0 FRAMING .................................................................................11
3.1 Appliance Placement Considerations ................................................. 11
3.2 Stand-o Assembly and Installation .................................................... 11
3.3 Nailing Flange Assembly and Installation .......................................... 12
3.4 Clearances to Combustibles ................................................................... 13
3.5 Rough Framing ............................................................................................ 14
3.6 Vent Termination Rough Framing .........................................................15
3.7 Outdoor Covered Fireplace Installation .............................................. 16
4.0 FACING AND FINISHING .........................................................18
4.1 Facing and Finishing Requirements .................................................... 18
4.2 Optional Finishing Trim Kit (FTK): #C39-FTK ...................................... 21
4.3 Safety Barrier Installation ......................................................................... 22
5.0 GAS LINE CONNECTION .........................................................25
5.1 Gas Conversion (sold separately) .......................................................... 25
5.2 Gas Line Installation ................................................................................... 25
6.0 TERMINATION LOCATIONS .................................................... 26
6.1 Vertical Vent Termination ......................................................................... 26
6.2 Minimum Vent Termination Clearances .............................................. 27
7.0 VENTING ..................................................................................28
7.1 Approved Vent Systems ............................................................................ 28
7.2 Venting Requirements .............................................................................. 28
7.3 Use of Elbows ............................................................................................... 28
7.4 Vent Restriction .......................................................................................... 28
7.5 Rigid Pipe Vent Installation...................................................................... 29
7.6 #800-1 Series Direct Vent Termination Kit(s) Installation .............. 32
7.7 Vent Heat Shield Assembly Installation .............................................. 34
8.0 FIREPLACE SETUP ................................................................... 35
8.1 Glass Frame Assembly ............................................................................... 35
8.2 Light Kit .......................................................................................................... 35
8.3 #C39-50B Log Set Installation ................................................................ 36
8.4 Control Board Removal and Installation ............................................. 37
9.0 ELECTRICAL INFORMATION ..................................................38
9.1 Electrical Specications ............................................................................ 38
9.2 Wiring Requirements ................................................................................. 38
10.0 OPERATING INSTRUCTIONS ................................................ 39
10.1 Setup Proame 2 IFC Module .............................................................. 40
10.2 Initialize the Control System................................................................. 40
10.3 Reset the System for Manual Operation .......................................... 40
10.4 Automatic Safety Restart ....................................................................... 40
10.5 Backup Battery Operation .................................................................... 40
10.6 Control System 7 Day Timeout ............................................................ 40
10.7 IFC Module Ignition Sequence ............................................................ 41
10.8 Additional Diagnostic Information .................................................... 41
10.9 Remote Control Operation .................................................................. 42
11.0 ADJUSTMENT ........................................................................45
11.1 Pressure Testing ........................................................................................ 45
11.2 Burner Flame Adjustments ................................................................... 46
12.0 TROUBLESHOOTING.............................................................48
13.0 MAINTENANCE......................................................................50
13.1 Firebox .......................................................................................................... 50
13.2 Fan ................................................................................................................. 50
13.3 Vent System ................................................................................................ 50
13.4 Glass Assembly .......................................................................................... 50
13.5 Burner and Pilot System ........................................................................ 51
14.0 REPLACEMENT PARTS LIST..................................................52
LIMITED LIFETIME WARRANTY ....................................................53
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7
1.0 INTRODUCTION
1.1 Appliance Certication
Laboratory: PFS in Cottage Grove, Wisconsin
Standards:
ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters
CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes
This installation must conform with local codes, or in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
the Natural Gas and Propane Installation Code, CSA B149.1.
1.2 California Proposition 65 Warning
WARNING: This product can expose you to chemicals including
Carbon Monoxide, that is an externally vented by-product of fuel
combustion, which is [are] known to the State of California to
cause cancer, birth defects or other reproductive harm. For more
information, visit www.P65Warnings.ca.gov.
1.3 Requirements for the
Commonwealth of Massachusetts
The following requirements reference various Massachusetts and
national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than (7) feet above nished grade in the area of the venting,
including but not limited to decks and porches, the following
requirements shall be satised:
1.3.1 Installation of Carbon Monoxide Detectors
At time of installation of side wall horizontally vented gas fueled
equipment, the installing plumber or gas-tter shall observe that
a hard wired carbon monoxide detector with an alarm and battery
back-up is installed on the oor level where the gas equipment is
to be installed. In addition, the installing plumber or gas-tter shall
observe that a battery operated or hard wired carbon monoxide
detector is installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for the
installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed
on the next adjacent oor level. In the event that the requirements
of this subdivision can not be met at the time of completion of
installation, the owner shall have a period of thirty (30) days to
comply with the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
1.3.2 Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
1.3.3 Signage
A metal or plastic identication plate shall be permanently mounted
to the exterior of the building at a minimum of eight (8) feet
above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print no less the one-half inch (½) in size, “GAS VENT
DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
1.3.4 Inspection
The state or local gas inspector of the side wall horizontally vented
gas fueled equipment shall not approve the installation unless, upon
inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.08
(2) (a) 1 through 4.
1.3.5 Exemptions
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1
through 4: The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and Product Approved side wall horizontally
vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or in part for
residential purposes.
1.3.6 Manufacturer Requirements
1.3.6.1 Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment provides a venting system design or venting
system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
• Detailed instructions for the installation of the venting system
design or the venting system components; and
• A complete parts list for the venting system design or venting
system.
1.3.7 Gas Equipment Venting
System NOT Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment does not provide the parts for venting the
ue gases, but identies “special venting systems”, the following
requirements shall be satised by the manufacturer:
• The referenced “special venting systems” instructions shall
be included with the appliance or equipment installation
instructions and;
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts
list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting
design instructions shall remain with the appliance or equipment at
the completion of the installation.
8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
2.0 SPECIFICATIONS
2.1 Heating Specications
Natural Gas Propane
Maximum
Input Rating
40,000 Btu/h
(11.7 kW)
41,000 Btu/h
(12.0 kW)
Minimum
Input Rating
13,000 Btu/h
(3.8 kW)
13,500 Btu/h
(4.0 kW)
Manifold Pressure
(High)
3.8” WC
(0.95 kPa)
11” WC
(2.74 kPa)
Manifold Pressure
(Low)
1.1” WC
(0.27 kPa)
2.9” WC
(0.72 kPa)
Orice Size (DMS) FRONT: #44
BACK: #47
FRONT: #55
BACK: #56
2.1.1 Altitude Adjustment
This appliance may be installed at higher altitudes. Please refer to
National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural
Gas and Propane Installation Code, local authorities, or codes having
jurisdiction in you area regarding derate guidelines.
2.1.1.1 US Installations
Refer to the American Gas Association guidelines for the gas designed
appliances derating method. For elevations above 2,000’ (610 m),
input ratings are to be reduced by 4% for each 1,000’ (305 m) above
sea level.
2.1.1.2 Canadian Installations
When the appliance is installed at elevations above 4,500’ (1,372 m),
the certied high altitude rating shall be reduced at the rate of 4% for
each additional 1,000’ (305 m).
2.2 Electrical Specications
• The junction box in this appliance requires 120VAC, 60Hz, and 6
Amps.
• Verify the household breaker is shut o prior to working on any
electrical lines.
• The AC power supply to this appliance must be hot at all times
and shall not have a switch installed in it.
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9
2.3 Appliance Dimensions
Figure 2.1, #CAR-39 Dimensions
TOP
FRONT
LEFT
SIDE
RIGHT
SIDE
GAS LINE
HOLE ACCESS
GAS LINE
HOLE ACCESS
ELECTRICAL
ACCESS
PANEL
19⁄”
(50mm)
22”
(559mm)
8
⁄”
(214mm)
2
⁄”
(58mm)
8
⁄”
(58mm)
34
½”
(876mm)
35
¾”
(908mm)
38
¾”
(984mm)
10”
(254mm)
29
⁄”
(747mm)
14
¼”
(362mm)
2”
(51mm)
10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
2.4 Barrier Dimensions
WARNING: A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall be installed for
the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with
Hussong Mfg.’s barriers for this appliance.
IMPORTANT: Consider the height of hearth nish material when
building a replace platform. Use the drawing below for overlap
dimensions to ensure the barrier can t with nishing materials.
For installation instructions, refer to Section 4.3 Safety Barrier
Installation on page 22.
34¾”
(882mm)
⁄”
(16mm)
40”
(1016mm)
⁄”
(8mm)
35
⁄”
(898mm)
30
½”
(774mm)
40”
(1016mm)
⁄”
(16mm)
⁄”
(8mm)
34
¾”
(882mm)
⁄”
(16mm)
⁄”
(8mm)
40”
(1016mm)
34
¾”
(882mm)
SIDE
OVERLAP
TOP OVERLAP
SIDE
OVERLAP
TOP OVERLAP
TOP OVERLAP
SIDE
OVERLAP
C39-PSF C39-FRSF
C39A-FPDSF2
C39-RSF2
TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP
34¾”
(882mm)
⁄”
(16mm)
40”
(1016mm)
⁄”
(8mm)
34
¾”
(882mm)
⁄”
(16mm)
40”
(1016mm)
⁄”
(8mm)
SIDE
OVERLAP
TOP OVERLAP
SIDE
OVERLAP
TOP OVERLAP
C39R-MSF C39A-MSF
TOP AND SIDES OVERLAP TOP AND SIDES OVERLAP
NO OVERLAP - INSIDE FIT
TOP AND SIDES OVERLAP
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
FRAMING
11
3.0 FRAMING
3.1 Appliance Placement Considerations
WARNING: Due to high temperatures, the appliance should be located
out of trac and away from furniture and draperies.
• This appliance must be installed on a level surface capable of
supporting the replace and venting. Determine your vent
requirements before framing your appliance. If possible, place
the replace in a position where the vent terminates between
two studs, eliminating the need for any additional framing.
• This replace may be installed in a bedroom.
• Please be aware of the large amount of heat this replace will
produce when determining a location.
3.2 Stand-o Assembly and Installation
WARNING: The top stand-os provide the 10” (254mm) minimum
clearance to the header. Use only non-combustible material in this
area for the entire width of the replace. DO NOT use wood, sheetrock,
et cetera, in this zone.
Top stand-o brackets must be formed and attached prior to
positioning replace into framed opening.
NOTE: If planning to install an optional trim kit assembly, please refer
to Section 4.2 Optional Finishing Trim Kit (FTK): #C39-FTK on page
21 before installing stand-os.
1. Remove and save (4) screws securing stand-o heat shields and
stand-o brackets on top of the replace.
2. Form each top stand-o bracket by bending at perforations, as
shown.
3. Align the holes in the formed top stand-os with the holes in
the replace top. Secure with the (4) screws previously removed
along with (4) screws located on top of the replace.
4. Form stand-o heat shields as shown. The ange will face up and
to the back of the replace.
5. Align the in the stand-o heat shields with the holes in the
top stand-o brackets Secure with (8) screws provided in the
replace components packet.
Stand-o Brackets and Heat
Shields, as shipped
Formed Stand-o
Bend at Perforations
Stand-o Brackets Installed
Stand-o Heat Shields Installed
Figure 3.1, Stand-o Assembly and Installation
12 FRAMING
Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
3.3 Nailing Flange Assembly
and Installation
CAUTION: Never permanently remove these assemblies from the
replace—they must be secured regardless of nish material used.
The nailing anges MUST BE INSTALLED for all applications.
1. Remove (2) nailing anges from the right and left side of the
replace.
2. Align nailing ange with holes on outside corners of replace,
with the stand-o anges on the nailing anges facing away
from the replace
3. Secure the nailing anges to the replace with screws (provided)
through the slots in nailing anges.
4. Bend perforation on nailing ange until parallel with replace
face. Do not bend toward replace face.
5. UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETED:
Position framing stud against the small stand-o (located on
backside of nailing ange). Secure with nails or screws.
• When installed, the nailing anges provide the minimum
1/2” (13mm) clearance from the sides of the replace to
framing.
Figure 3.2, Nailing Flange Installation
½
”
(13mm)
CLEARANCE
Stand-o Flange
Nailing Flange
Framing Stud
Framing Stud
Stand-o
Flange
Nailing Flange
as Shipped
Nailing Flange
Installed
Back View
Front View
Top View
Side View
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
FRAMING
13
3.4 Clearances to Combustibles
Table 3.1, Minimum Appliance Clearances to Combustible Material
From appliance top stand-o brackets 0” 0mm
From appliance left and right stand-o brackets 0” 0mm
From appliance back stand-o brackets 0” 0mm
From appliance corners 1/4” 6mm
From appliance front 36” 914mm
Appliance side to adjacent sidewall 1-1/4” 32mm
Appliance top to 3/4” (19mm) trim 10” 254mm
Mantel 10” (254mm) deep from appliance top 14” 356mm
Appliance top to replace enclosure top 30” 762mm
Minimum height of replace enclosure 64-1/2” 1638mm
Figure 3.3, Clearance to Combustibles
22”
(559mm)*
39
¾”
(1010mm)
1”
(25mm)
12⁄”
(318mm)
¼”
(6mm)
44
⁄”
(1125mm)
31
⁄”
(796mm)
39
¾”
(1010mm)
62
⁄”
(1591mm)
22”
(559mm)*
39
¾”
(1010mm)
1”
(25mm)
Typical Vertical Installation
Typical Horizontal Installation
Typical Corner Installation
*Includes 1/2” (13mm) typical nish
material with ush mount
14 FRAMING
Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
3.5 Rough Framing
WARNING: Provide adequate clearance in front of the replace for
barrier removal, component access, gas line installation, service
access, etc.
CAUTION: Cold air transfer area. The surround replace chase
must comply with all clearances as outlined in this manual, and be
constructed in compliance with local building codes. Outside walls
should be insulated to prevent cold air from entering room.
• Rough framing dimensions should allow for wall covering
thickness and replace facing materials. Adjust rough opening
size as necessary to maintain minimum clearance requirements.
• Floor protection in front of the replace is not required.
Combustible material may be used if installing a hearth
extension. Consider the thickness of the hearth extension
nishing material if building a replace platform. The bottom
of the replace must be level with nished hearth extension for
proper t of the safety barriers.
• The bottom of the replace must be placed directly on a wood
or non-combustible surface (not linoleum or carpet). If this
appliance is to be installed directly on carpeting, tile, or other
combustible material other than wood ooring, this appliance
shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
• This replace may be elevated o the oor, provided it is
properly supported by framing materials and maintains ceiling
clearances. If installed above oor level, a solid, continuous
platform must be constructed below the replace.
• If masonry (optional) is to be used, prepare the foundation
necessary for the full masonry load. A lintel must be used over
the top of the appliance to support the added weight of the
masonry construction above the replace.
3.5.1.1 TV Recess Construction
WARNING: All clearances to venting must be maintained.
Mounting a television above a replace has become a common
practice. Television surface temperatures are aected by mantel
depth, ceiling heights, and wall and mantel construction material.
Most television manufacturers specify in their instructions that a
television should not be installed on, near, or above a heat source.
Television location rests solely on the homeowner. It is the home
owner’s responsibility that the preferred TV mounting and mantel
design will not exceed the listed maximum operation temperature of
their electronic goods.
Tests performed determined that surface temperatures did not
exceed 150°F (66°C) when a 4¼” (108mm) deep recess is constructed
above the replace.
Figure 3.4, Framing Dimensions and TV Recess Construction
Single vertical header board
is required to maintain clearances
to combustibles
*Includes 1/2” (13mm) typical nish material with ush mount
1/2” (13mm)
typical nish material
1/2” (13mm)
typical nish material
44½”
(1130mm)
39¾”
(1010mm)
22”
(559mm)*
22”
(559mm)*
39¾”
(1010mm)
44
½”
(1130mm)
64
½”
(1638mm)
4
¼”
(108mm)
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
FRAMING
15
3.6 Vent Termination Rough Framing
IMPORTANT: Vent cap location must be in compliance with Section 6.2
Minimum Vent Termination Clearances on page 27.
WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING.
3.6.1 Vertical Terminations
Follow vent pipe manufacturer’s installation instructions for vertical
terminations.
• A minimum of 1” (25mm) clearance on all sides of the vertical
vent pipe must be maintained.
• Attic insulation shields may be insulated using unfaced
insulation products listed as non-combustible per ASTM E 136.
3.6.2 Horizontal Terminations
IMPORTANT: Horizontal vent sections require 1/4” (6mm) rise for every
12” (305mm) of travel for natural draft applications.
NOTE: Elbows listed with approved vent systems for this appliance vary
in vertical length. Please consult the vent manufacturer’s instructions
to determine the elbow dimension used for installation. Adjust the
wall pass-through rough opening dimensions to maintain clearance
requirements.
IMPORTANT - METAL FAB VENT SYSTEM : When installing Metal Fab
vent pipe, an adapter must be used. This will increase the minimum
height for the center of the vent pipe by 3-1/4” (83mm) when framing
the wall pass through.
• A minimum of 3” (76mm) clearance from the top surface on the
horizontal pipe must be maintained.
• A minimum of 1” (25mm) on the sides and bottom surfaces on
the horizontal pipe must be maintained.
1. Measure from oor level of the replace to the center of where
the vent pipe will penetrate the wall.
2. Cut and frame an opening in the wall to allow the vent system to
run level through the wall pass-through.
3. Follow the vent pipe manufacturer’s installation instructions for
draft vent installation.
3.6.2.1 Wall Pass Through Information and Framing
Kozy Heat’s #800-WPT series, or wall thimble products that comply
with the required 3” (76 mm) top clearance to combustibles, must
be installed for all horizontal vent runs that pass through interior or
exterior walls. These wall thimble products may be insulated using
unfaced insulation products listed as noncombustible per ASTM E
136.
• Rigid pipe dimensions are tested with listed Simpson DuraVent
5” x 8” coaxial pipe venting system ONLY.
• Flexible pipe framing dimensions are tested with Kozy Heat #800
Series Flexible Vent System. See the drawing below.
Wall Thickness ............................................................Part Number
4½” (114mm) to 6½” (165mm) .................................................#800-WPT
6½” (165mm) to 12½” (318mm) ..............................................#800-WPT2
4” (101mm) to 6½” (165mm).....................................................#800-WPT3
Figure 3.5, Vent Termination Framing Dimensions
22”
(559mm)
51
⁄
”
(1299mm)
1”
(25mm)
3”
(76mm)
22”
(559mm)
45
⁄
”
(1146mm)
1”
(25mm)
3”
(76mm)
12¾
”
(323mm)
11”
(279mm)
5
⁄” (138mm)
22”
(559mm)
51
⁄
”
(1299mm)
12
½”
(317mm)
5
¼” (133mm)
10
⁄”
(276mm)
Natural Gas Minimum Horizontal Termination
1”
(25mm)
3”
(76mm)
Propane Minimum Horizontal Termination
Natural Gas and Propane Flex Pipe
Minimum Horizontal Termination
#800-WPT3* Framing Dimensions
*Ships with #800-1 Kit
#800-WPT and #800-WPT2 Framing Dimensions
(sold separately)
16 FRAMING
Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
A
B
CC
The overhang (A) must be a minimum of 1/2 or
greater of the rooine elevation (B) above the base
of the replace.
The width of the overhang to each side of the
appliance (C) must be a minimum of 1/2 or
greater of the rooine elevation (B) above the
base of the replace.
EXAMPLE: If rooine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft
or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater.
SIDE OF
FIREPLACE
BACK OF
FIREPLACE
FRONT OF
FIREPLACE
ROOF OVERHANG
Figure 3.6, Outdoor Covered Fireplace Install
3.7 Outdoor Covered Fireplace Installation
An outdoor covered replace installation allows a replace to be
installed in an outdoor covered area, where the appliance is protected
from direct precipitation.
Follow the instructions and illustrations on this page and the
following page for installation procedures.
3.7.1 Safety Screen Barriers
Hussong Mfg. Co., Inc. highly recommends to use black painted
safety barriers in outdoor installations. Other screen barriers that
incorporate a plated or patina nish are highly susceptible to
oxidation and discoloration.
3.7.2 Requirements
• The continuous insulated building envelope and weatherproof
membrane are not to be interrupted by replace installation. See
Figure 3.7 on the following page.
• Fireplace operation is approved from 40°F to 110°F.
• All wiring connections shall be in accordance with outdoor
requirements of NECA NFPA 70.
• All clearances and requirements in your appliance manual must
be adhered to.
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
FRAMING
17
Continuous insulated building
envelope and weatherproof
membrane is not interrupted by
replace installation
Free standing structure
(weatherproof enclosure)
Minimum weatherproof
overhang in front and sides
Minimum weatherproof
overhang in front and sides
Minimum weatherproof
overhang in front and sides
Minimum weatherproof
overhang in front and sides
INSIDE
OUTSIDE
INSIDE
Figure 3.7, Outdoor Covered Installation 2 (your replace may look dierent than the one shown)
3.7.3 Outdoor Covered Fireplace Installation (continued)
18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
4.0 FACING AND FINISHING
4.1 Facing and Finishing Requirements
WARNING: Maintain all minimum clearances to combustibles from the
appliance and vent system.
4.1.1 Mantel and Hearth Requirements
WARNING: All minimum clearances to combustible material MUST be
maintained.
• Combustible Mantel Projections - As referenced in Figure 5.1,
the 3/4" trim can start at 10" (254mm) above the top of the
appliance with a 10" (254mm) mantel starting at 14" (354mm)
above the top of the appliance. Mantel projections can increase
1" (25mm) of depth for every 1" (25mm) of height starting at the
10" (254mm) mantel.
• Non-combustible Mantel Projections - Minimum Vertical and
Maximum Horizontal: A minimum vertical clearance of 6"
(152mm) above the nishing edge to a maximum 6" (152mm)
depth of a non-combustible mantel. Follow projection 1"
(25mm) up for every 1" (25mm) deeper.
4.1.2 Adjacent Sidewall Requirements
• The adjacent sidewall minimum clearance is 1-1/4" (32mm) from
the appliance sides.
4.1.3 Finishing Recommendations
NOTE: The surface area above the appliance may be aected by high
temperatures emitted from this appliance. To help avoid or reduce the
possibility of the sheetrock to crack, Hussong Mfg. Co., Inc. recommends
the following methods:
• This appliance is shipped with a 1/2" thick non-combustible
material (board) that overlaps the header and the sides of
framing. See Figure 4.3, Non-Combustible Zone on page 20.
• An optional nishing trim kit #C39-FTK provides a nished edge
to hide unnished edge materials. See Section 4.2 Optional
Finishing Trim Kit (FTK): #C39-FTK on page 21.
• Ensure the non-combustible material and sheetrock is dry and
dust free.
• For taping and mudding seams, we recommend heat resilient
tape, mesh and joint compounds, such as Durabond. Mud must
be cured as per manufacturer’s recommendations.
• For a painted surface, use a high quality acrylic latex primer
and nish coat. Avoid at or light-colored paints to prevent
discoloring.
#CAR-39 R.9 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19
Combustible Floor
Non-combustible Zone
1/2” (13mm)
Non-combustible
material (board) only
18”
(457mm)
16”
(406mm)
14”
(356mm)
14” (356mm)
12” (305mm)
10” (254mm)
¾” Trim
(19mm)
10”
(254mm)
34
½”
(876mm)
64
½”
(1638mm)
Figure 4.1, Combustible Mantel Requirements
20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-39 R.9 February 2020
1¼” (32mm)
Clearance to Sidewall
Combustible
Material
Figure 4.2, Sidewall Clearance
Figure 4.3, Non-Combustible Zone
Non-Combustible Zone
NOTE: A 39¾” x 10½” Non-Combustible
Material (board) is supplied with the replace
and allows a 3/4” overlap onto framing sides
and 1/2” onto header
39¾”
(1010mm)
10”
(254mm)
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