Nautilus R628 Assembly & Owner's Manual

ASSEMBLY MANUAL / OWNER’S MANUAL

R628

™

2

Important Safety Instructions 3

Safety Warning Labels / Serial Number 5

Earthing Instructions 5

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Parts 7

Hardware 8

Tools 8

Assembly 9

Moving the Machine 19

Leveling the Machine 20

Features 21

Console Features 22

Bluetooth® Connectivity 25

Remote Heart Rate Monitor 25

Remote Resistance Controls 27

Operations 28

Adjustments 28

Power Up / Idle Mode 29

Initial Setup 29

Quick Start Program 29

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Power Training Programs 34

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GOAL TRACK Statistics 37

Console Service Mode 39

Maintenance 40

Heart Rate Chest Strap Battery Replacement 41

Maintenance Parts 42

Troubleshooting 43

Nautilus, Inc., 5415 Centerpoint Parkway, Groveport, OH 43125 USA, www.NautilusInc.com - Customer Service: North America

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or licensed to Nautilus, Inc., which are registered or otherwise protected by common law in the United States and other countries.

Polar® and OwnCode® are registered trademarks of their owner. The Bluetooth® word mark and logos are registered trademarks

owned by Bluetooth SIG, Inc., and any use of such marks by Nautilus, Inc. is under license.

ORIGINAL MANUAL - ENGLISH VERSION ONLY

TABLE OF CONTENTS

To validate warranty support, keep the original proof of purchase and record the following information:

Serial Number __________________________

Date of Purchase __________________________

If purchased in US/Canada: To register your product warranty, go to: www.nautilus.com/register or

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If purchased outside US/Canada: To register your product warranty, contact your local distributor.

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3

IMPORTANT SAFETY INSTRUCTIONS

Before using this equipment, obey the following warnings:

!Read and understand the complete Manual. Keep the Manual for future reference.

Read and understand all warnings on this machine. If at any time the Warning labels become loose,

unreadable or dislodged, replace the labels. If purchased in US/Canada, contact Customer Service for

replacement labels. If purchased outside US/Canada, contact your local distributor for them.

• Children must not be let on or near to this machine. Moving parts and other features of the machine can be dangerous

to children.

• Not intended for use by anyone under 14 years of age.

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chest, become short of breath, or feel faint. Contact your doctor before you use the machine again. Use the values

calculated or measured by the machine’s computer for reference purposes only.

!This icon means a potentially hazardous situation which, if not avoided, could result in death or serious

injury.

Obey the following warnings:

Read and understand all warnings on this machine.

Carefully read and understand the Assembly instructions. Read and understand the complete

Manual. Keep the Manual for future reference.

To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug this

machine from the electrical outlet immediately after using and before cleaning.

• Keep bystanders and children away from the product you are assembling at all times.

• Do not connect power supply to the machine until instructed to do so.

• The machine should never be left unattended when plugged in. Unplug from outlet when not in use, and before putting

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this condition. If purchased in US/Canada, contact Customer Service for repair information. If purchased outside US/

Canada, contact your local distributor for repair information.

• Do not drop or put objects into any opening of the machine.

• Do not assemble this machine outdoors or in a wet or moist location.

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• Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps

involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own.

• Set up this machine on a solid, level, horizontal surface.

• Do not try to change the design or functionality of this machine. This could compromise the safety of this machine and

will void the warranty.

• If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use

genuine replacement parts can cause a risk to users, keep the machine from operating correctly and void the

warranty.

• Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the

Manual.

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• Connect this machine to a properly grounded outlet only (see Earthing Instructions).

• Keep the power cord away from heat sources and hot surfaces.

4

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Do not use if found in this condition. Monitor the Seat, Pedals, and Crank Arms closely. If purchased in US/Canada,

contact Customer Service for repair information. If purchased outside US/Canada, contact your local distributor for

repair information.

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• This machineLQWHQGHGIRU+RPH&RQVXPHURU6WXGLR,QVWLWXWLRQDOXVH6WXGLR,QVWLWXWLRQDOXVHLVGH¿QHGDVVHWWLQJV

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corporate gyms.

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• Set up and operate this machine on a solid, level, horizontal surface.

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• Disconnect all power before servicing this machine.

• Do not operate this machine outdoors or in moist or wet locations. Keep the foot pedals clean and dry.

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passage around and emergency dismounts from the machine. Keep third parties out of this space when machine is in

use.

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• Correctly adjust and safely engage all Positional Adjustment Devices. Make sure that the Adjustment Devices do not

hit the user.

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resistance level can occur during workouts, and be attentive in order to avoid loss of balance and possible injury.

• A machine should never be left unattended when plugged in. Unplug from outlet when not in use, and before putting

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• When the machine is put in a Studio/Institutional environment, it can only be used in areas where access and control

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and handlebars are correctly adjusted, tightened and secured.

• Do not back, or reverse, pedal. Doing so may loosen the Pedals, which could result in damage to the machine and/or

injury to the user. Never operate this machine with loose Pedals.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental

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use of the appliance by a person responsible for their safety.

• Children should be supervised to ensure that they do not play with the appliance.

5

SAFETY WARNING LABELS AND SERIAL NUMBER

Serial Number

Product

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WARNING

• Keep hands and

feet away.

Earthing Instructions

This product must be electrically earthed. If a malfunction occurs, correct earthing decreases the risk of electric shock. The

power cord is equipped with an equipment-earthing conductor, and must be connected to an outlet that is properly installed

and earthed.

The electrical wiring must comply with all applicable local and provincial standards and

requirements. Incorrect connection of the equipment-earthing conductor can result in a risk of

electric shock. Consult a licensed electrician if you are not sure that the machine is correctly

earthed. Do not change the plug on the machine – if it does not fit the outlet, have a correct

outlet installed by a licensed electrician.

If you connect the machine to an outlet with RCBO (Residual-Current circuit Breaker with Overload protection), machine

operation can cause the circuit to trip. A Surge Protector Device is recommended to protect the machine.

If a Surge Protector Device (SPD) is used with this machine, be sure that it matches the power rating of

this equipment. Do not connect other appliances or devices to the surge protector in combination with

this machine.

Make sure that the product is connected to an outlet having the same conﬁguration as the plug. No adapter should be used

with this product.

6

SPECIFICATIONS

Before Assembly

Select the area where you are going to set up and operate your machine. For safe operation, the location must be on a

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Basic Assembly Tips

Follow these basic points when you assemble your machine:

• Read and understand the “Important

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• Collect all the pieces necessary for

each assembly step.

• Using the recommended wrenches,

turn the bolts and nuts to the right

(clockwise) to tighten, and the left

(counterclockwise) to loosen, unless

instructed otherwise.

• When attaching 2 pieces, gently lift

and look through the bolt holes to help

insert the bolt through the holes.

• 7KHDVVHPEO\FDQUHTXLUHSHRSOH

Maximum User Weight: 147.4 kg (325 lbs.)

Total Surface Area (footprint) of equipment: 11 457 cm2

Machine Weight: 50.4 kg (111.1 lbs.)

Power Requirements:

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Operating Current: 2A

Heart Rate Chest Strap: 1 CR2032 battery

124 cm

(48.8”)

171 cm

(67.3”)

67 cm

(26.4”)

DO NOT dispose of this product as refuse. This product is to be recycled. For proper disposal of this product,

please follow the prescribed methods at an approved waste center.

2.9m ( 115” )

1.9m

( 74” )

0.6m

( 24” )

0.6m

( 24” )

0.6m

( 24” )

0.6m

( 24” )

7

Item Qty Description Item Qty Description

1 1 Frame 12 1 Seat Bottom

2 1 Front Stabilizer 13 1 Console Mast

3 1 Rear Stabilizer 14 1 Top Shroud

4 1 Seat Rail End Cap 15 1 Console

5 1 Seat Frame Assembly  1 Console Pivot Shroud

1 Top Cap 17 1 Right Pedal

7 2 Seat Pivot Shroud 18 1 Left Pedal

8 1 Seat Back 19 1 Water Bottle Holder

9 1 Seat Recline Handle 20 1 Power Cord

10 1 Shock Shroud 21 1 MP3 Cord

11 1 Seat Adjustment Handle 22 1 Heart Rate Chest Strap

PARTS

20

15

21

5

12

6

4

7

8

1

9

10

3

11

18 (L)

2

17 (R)

14

13

19

16

22

8

Item Qty Description Item Qty Description

A8%XWWRQ+HDG+H[6FUHZ0[ I 2 Lock Nut, M8

B2%XWWRQ+HDG+H[6FUHZ0[ J 4 Curved Washer,0

C2%ROW3DUWLDOO\7KUHDGHG0[ K 1 Bolt, Partially Threaded,0[

D43KLOOLSV+HDG6FUHZ0[ L 1 Thin Nut, M10

E 10 Flat Washer, M8 M 2 3KLOOLSV+HDG6FUHZ0[

F 10 Lock Washer, M8 N 2 %XWWRQ+HDG+H[6FUHZ0[ZLWK

Thread Lock)

G2)ODW:DVKHU0 O 1 Serrated Washer, M10

HLock Washer,0

Note: Select pieces of Hardware have been provided as spares on the Hardware Card. Be aware that there may be

remaining Hardware after the proper assembly of your machine.

HARDWARE / TOOLS

Tools

Included

4 mm

PP

ABC DEFG

HIJKLMN

O

9

ASSEMBLY

1a. Attach Stabilizers to Frame

Note: Hardware(*) is pre-installed on the stabilizers and not on Hardware Card. Make sure transport wheels on

the front stabilizer point forward.

1b. Attach the Seat Rail End Cap to the Frame Assembly

3

*

6mm

*

X2

2

*

6mm

*

X2

1

4

10

5

A

E

F

6mm

X4

B

GH

4mm

X2

B

5

2. Install the Seat Frame Assembly to the Seat Rail and Attach Top Cap

NOTICE: Do not cut the ziptie on the cables in the Frame. Do not crimp the Resistance and Heart Rate Cables.

Remove the ziptie on the Shock Assembly and seat slider bracket.

Hand tighten all hardware first, then fully tighten it. Be sure the cables are tucked inside the Top Cap.

6

11

3. Attach the Seat Pivot Shrouds and Seat Back to the Seat Frame Assembly

8

C6mm

I

7

12

4. Install the Seat Recline Handle and Connect the Shock Assembly to the Seat Back

Note: Put the end of the Seat Recline Handle through the opening in the Shock Shroud. Push the Seat Recline

Handle through the holes in the Shock bracket (1a) and tighten the Thin Nut (L) and Serrated Washer (O) onto

the Handle.

Align holes in the Seat Recline Arm (8a) and Shock Assembly (1b), and install the bolt (K) through the holes.

Install the Shock Shroud to the Frame.

LO

K

M

10

#2

M

10

9

L

9

1a

8a

1b

K

6mm

9

10

O

** Shock Shroud (10) is not shown for clarity.

**

13

5. Attach Seat Adjustment Handle to Frame Assembly

11

N

6 mm

E

F

X2

14

6. Attach Seat Bottom to Seat Frame Assembly

12

H

J

D

#2

X4

15

8. Remove Hardware from Console

NOTICE: Do not crimp the cables.

Note: Hardware (*) is pre-installed and not on the Hardware Card. If desired, apply the French Canadian overlay to

the Console face.

X4

#2

*

15

7. Connect the Cables and Attach the Console Mast to Frame Assembly

NOTICE: Do not crimp the cables. Install the front hardware on the Console Mast first, then the side hardware.

14

13

A

E

6mm

X4

F

16

15

*

X4

9. Install Console to Console Mast and Attach Console Pivot Shroud

NOTICE: Align the clips on the cable connectors and make sure the connectors lock. Do not crimp cables.

16

17

10. Attach Pedals to Frame Assembly

If the threads strip due to improper installation, then the Pedals can disengage from the bike

and/or break while under usage, which can result in serious injury to the user.

NOTICE: The Left Pedal is reverse-threaded. Be sure to attach Pedals on the proper side of the Bike. Orientation

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17 (R)

18 (L)

11. Attach Water Bottle Holder to Console Mast

Note: Hardware (*) is pre-installed on the Console Mast and not on the Hardware Card.

19

*

X2

#2

18

12. Connect Power Cord

Connect this machine to a properly earthed outlet only (see Earthing Instructions).

13. Final Inspection

Inspect your machine to ensure that all hardware is tight and components are properly assembled.

Be sure to record the serial number in the ﬁeld provided at the front of this manual.

Do not use until the machine has been fully assembled and inspected for correct performance in

accordance with the Owner’s Manual.

20

19

Moving the Machine

The machine may be moved by one or more persons depending on their physical abilities and capacities.

Make sure that you DQGRWKHUVDUHDOOSK\VLFDOO\¿WDQGDEOHWRPRYHWKHPDFKLQHVDIHO\

1. Remove the power cord.

2. Use the Transport Handle to carefully lift the machine onto the transport rollers.

3. Push the machine into position.

4. Carefully lower the machine into position.

NOTICE: Be careful when you move the bike$EUXSWPRWLRQVFDQDႇHFWWKHFRPSXWHURSHUDWLRQ

BEFORE YOU START

20

Leveling the Machine

Levelers are found on each side of the Rear Stabilizer and on the Frame Rail. On the Rear Stabilizer, turn the stabilizer

foot to adjust.

Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or

damage to the machine can occur.

To adjust the leveler on the Frame Rail:

1. Loosen the upper locking nut.

2. Turn the leveler to adjust the height.

Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or

damage to the machine can occur.

3. Tighten the upper locking nut to lock the leveler.

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Nautilus R628 Assembly & Owner's Manual

Nautilus R628 Assembly & Owner's Manual

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