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Quick-start guide
H-5492-8500-02-A
OSI
English (EN)
Deutsch (DE)
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Italiano (IT)
日本語 (JA)
Polski (PL)
Česky (CS)
Русский (RU)
中文（繁體）(ZH-TW)
中文 (简体) (ZH)
한국어 (KO)
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EN
Publications for this product are available by visiting www.renishaw.com/osi.
DE
Weitere Informationen zu diesem Produkt sind unter folgendem Link
www.renishaw.de/osi abrufbar.
ES
Las publicaciones para este producto están disponibles a través de
www.renishaw.es/osi.
FR
Les documentations pour ce produit sont disponibles en visitant le site
www.renishaw.fr/osi.
IT
La documentazione per questo prodotto è disponibile visitando il sito
www.renishaw.it/osi.
日本語
本製品に関する資料は、www.renishaw.jp/osi からダウンロードいただけます。
PL
Publikacje dotyczące tego produktu są dostępne w witrynie www.renishaw.pl/osi.
CS
Dokumentaci k produktu najdete na www.renishaw.cz/osi.
RU
Документация по данному изделию доступна на сайте www.renishaw.ru/osi.
中文
(繁體)
請訪問雷尼紹網站以獲得此產品的的相關文件檔案: www.renishaw.com.tw/osi 。
中文
(简体)
请访问雷尼绍网站以获得此产品的相关文档：www.renishaw.com.cn/osi 。
한국어
이 제품의 관련 자료는 www.renishaw.co.kr/osi 에서 확인 가능 합니다.
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English (EN)
Deutsch (DE)
Español (ES)
Français (FR)
Italiano (IT)
日本語 (JA)
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Before you begin
EU declaration of conformity
Renishaw plc declares that the OSI complies with the applicable
standards and regulations.
Contact Renishaw plc or visit www.renishaw.com/mtpdoc for the
full EU declaration of conformity.
FCC Information to user (USA only)
47 CFR Section 15.19
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
47 CFR Section 15.21
The user is cautioned that any changes or modications not
expressly approved by Renishaw plc or authorised representative
could void the user’s authority to operate the equipment.
47 CFR Section 15.105
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own
expense.
C
WEEE directive
The use of this symbol on Renishaw products and/or
accompanying documentation indicates that the product should
not be mixed with general household waste upon disposal. It is
the responsibility of the end user to dispose of this product at
a designated collection point for waste electrical and electronic
equipment (WEEE) to enable reuse or recycling. Correct
disposal of this product will help to save valuable resources and
prevent potential negative effects on the environment. For more
information, please contact your local waste disposal service or
Renishaw distributor.
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Before you begin
Safety
In all applications involving the use of machine tools, eye
protection is recommended.
Information to the machine supplier/installer
It is the machine supplier’s responsibility to ensure that the user is
made aware of any hazards involved during operation, including
those mentioned in Renishaw product literature, and to ensure that
adequate guards and safety interlocks are provided.
Under certain circumstances, the probe signal may falsely indicate
a probe seated condition. Do not rely on probe signals to halt the
movement of the machine.
Equipment operation
If this equipment is used in a manner not specied by the
manufacturer, the protection provided by the equipment may be
impaired.
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1-15
OSI components
OMM-2 or
OMM-2C (A)
connector
(7 way)
Control connector block
(15 way)
OMM-2 or
OMM-2C (B)
connector
(7 way)
Cover tab –
depress to
remove cover
SSR congurable switch SW1
Removable cover
(used to access switch SW2)
1-16
Switch settings SW1 and SW2
Pin SW1 ON OFF
1
Probe status 1 SSR
Pulse Level
2 Normally open Normally closed
3 Low battery SSR Normally open Normally closed
4 Error SSR Normally open Normally closed
5
Probe status 2 SSR
Pulse Level
6 Normally open Normally closed
Factory switch settings
shown are for A-5492-2000
(multiple probe mode)
Factory switch settings
shown are for A-5492-2000
(multiple probe mode)
SW2
SW1
CAUTION: Take electrostatic discharge (ESD) precautions when handling the PCB.
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Switch settings SW2
Mode
Switch settings
POLE
Visual
representation
1 2 3 4
Single probe mode, Auto Start off, pulsed machine M-code
(factory setting for A-5492-2010).
ON OFF OFF OFF
Single probe mode, Auto Start off, level machine M-code. ON OFF OFF ON
Single probe mode, Auto Start on. ON ON OFF OFF
Multiple probe mode, two machine M-codes, short time
delay of 10 ms.
OFF ON OFF OFF
Multiple probe mode, two machine M-codes, medium time
delay of 50 ms.
OFF ON ON OFF
Multiple probe mode, two machine M-codes, long time
delay of 100 ms.
OFF ON OFF ON
Multiple probe mode, three machine M-codes, level start
(factory setting for A-5492-2000).
OFF OFF ON ON
Multiple probe mode, three machine M-codes, common
start, pulsed machine output.
OFF OFF OFF OFF
Multiple probe mode, three machine M-codes, common
start, level machine output.
OFF OFF OFF ON
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Wiring diagram – OSI with OMM-2C (with output groupings shown)
CAUTIONS:
The power supply 0 V should be terminated at the machine ground (“star point”). If a
negative supply is used, then the negative output must be fused.
The dc supply to this equipment must be derived from a source which is approved to
BS EN 60950-1:2006+A2:2013 (IEC 60950-1:2005+A2:2013).
OMM-2C
(A)
OMM-2C
(B)
CNC machine control
Power
supply
+ 24 V
0 V
View A
View A
View A
Machine ground
(“star point”)
Supply 12-30Vdc 0.5Amax
SW1
Probe status 1 SSR
Low battery SSR
Error SSR
Probe status 2 SSR
On Off
Pulse
n/o
n/o
n/o
n/o
Pulse
Level
n/c
n/c
n/c
n/c
Level
White White 3
Blue Turquoise 4
Grey Green 5
Purple Black 1
Red Red 2
BA
Black Violet 6
*Renishaw cable part numbers:
A-5314-0015 & A-5314-0016
Green/yellow Screen N/A
OMM-2 (A) & (B) OMM-2C* (A) & (B)
PinPin
ColourColour
Probe status1
SSR
Probe status2
SSR
Low battery
SSR
Error SSR
Control connections
Machine start input 1
Machine start input 2
Machine start input 3
Machine start common
Supply 0V
Screen
Pin
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CAUTIONS:
The power supply 0 V should be terminated at the machine ground (“star point”). If a
negative supply is used, then the negative output must be fused.
The dc supply to this equipment must be derived from a source which is approved to
BS EN 60950-1:2006+A2:2013 (IEC 60950-1:2005+A2:2013).
CNC machine control
Power
supply
+ 24 V
0 V
Wiring diagram – OSI with OMM-2 (with output groupings shown)
OMM-2
(A)
OMM-2
(B)
Machine ground
(“star point”)
Supply 12-30Vdc 0.5Amax
SW1
Probe status 1 SSR
Low battery SSR
Error SSR
Probe status 2 SSR
On Off
Pulse
n/o
n/o
n/o
n/o
Pulse
Level
n/c
n/c
n/c
n/c
Level
White White 3
Blue Turquoise 4
Grey Green 5
Purple Black 1
Red Red 2
BA
Black Violet 6
*Renishaw cable part numbers:
A-5314-0015 & A-5314-0016
Green/yellow Screen N/A
OMM-2 (A) & (B) OMM-2C* (A) & (B)
PinPin
ColourColour
Probe status1
SSR
Probe status2
SSR
Low battery
SSR
Error SSR
Control connections
Machine start input 1
Machine start input 2
Machine start input 3
Machine start common
Supply 0V
Screen
Pin
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© 2010–2018 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or
in part, or transferred to any other media or language, by any
means, without the prior written permission of Renishaw plc.
The publication of material within this document does not imply
freedom from the patent rights of Renishaw plc.
EN
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS
TO ENSURE THE CONTENT OF THIS DOCUMENT IS
CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO
WARRANTIES OR REPRESENTATIONS REGARDING THE
CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER
ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Warranty
Equipment requiring attention under warranty must be returned to
your equipment supplier.
Unless otherwise specically agreed in writing between you and
Renishaw, if you purchased the equipment from a Renishaw
company, the warranty provisions contained in Renishaw’s
CONDITIONS OF SALE apply. You should consult these
conditions in order to nd out the details of your warranty but,
in summary, the main exclusions from the warranty are if the
equipment has been:
• neglected, mishandled or inappropriately used; or
• modied or altered in any way except with the prior written
agreement of Renishaw.
If you purchased the equipment from any other supplier, you
should contact them to nd out what repairs are covered by their
warranty.
Trade marks
RENISHAW and the probe symbol used in the RENISHAW
logo are registered trade marks of Renishaw plc in the United
Kingdom and other countries. apply innovation and names and
designations of other Renishaw products and technologies are
trade marks of Renishaw plc or its subsidiaries.
All other brand names and product names used in this document
are trade names, trade marks, or registered trade marks of their
respective owners.
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Patents
Features of OSI and features of similar products are the
subject of one or more of the following patents and/or
patent applications:
EP 0974208
EP 1503524
US 6839563
Renishaw plc
New Mills, Wotton-under-Edge
Gloucestershire, GL12 8JR
United Kingdom
T
+44 (0)1453 524524
F
+44 (0)1453 524901
E
uk@renishaw.com
www.renishaw.com
For worldwide contact details, visit
www.renishaw.com/contact
*H-5492-8500-02*
/
