Aerotec 32 PRO Operating Instructions Manual

Brand: Aerotec

Model: 32 PRO

Type: Operating Instructions Manual

Mobile Sand Blasting Machine 32 PRO

English

Article No.: 2009534

Labelling:

Product Safety - Prohibition Signs:

In accordance with European

Union Standards

Prohibition Sign

Prohibition of loose items of

clothing!

Prohibition of jewellery, etc.

Warning - Commands:

CAUTION / WARNING

Observe the operating

instructions

Wear hearing protection

Wear safety glasses

Environmental Protection:

Do not dispose of waste in

the environment.

Cardboard packing material can be handed in at

the Recycling Points intended for this purpose.

Defective and / or to be disposed of electrical

and electronic equipment must be handed in at

the Recycling Points intended for this purpose.

Machine:

Technische Daten:

Mobiles Sandstrahlgerät 32

Eng.

Complaints

spare part orders will be quickly and unbureaucratically processed, for this, please use

following contact information

Tel.: +49 61 82 / 99 38 7 - 0

Fax:+49 61 82 / 99 38 7 - 20

E-Mail: [email protected]

Please read through these operating instructions carefully before putting the machine in to operation.

EC Declaration of Conformity

We,

pro)SALES GmbH

Ferdinand-Porsche-Straße 16

63500 Seligenstadt

Germany

hereby declare that the equipment identified as follows, on the basis of its conception and construction and the design brought to the market by us,

conforms to all relevant, fundamental safety and health requirements of the EC Directive.

In the event of changes to the equipment not approved by us, this declaration will become null and void.

Identification of the Machine:

Mobile Sand Blasting Machine 32 Article No.: 2009534

Date / Manufacturer's Signature: 22.10.11

Identification of the Signatory: Mr. Markert, Managing Director

Relevant EC Guidelines:

2006/42 EC

Harmonized Standards Used:

EN 792; EN 50144

Operating pressure: 6,3 bar

Air consumption: ca. 350 l/min

Threaded connection: SK

Recomm. hose diameter 9 mm

Weight: 19 kg

Artikel-Nr. 2009543

1. Machine

Thank you that you have decided on out product. Our

pressure vessel sand blasting machines are designed

for semi-professional use and are suitable for many

applications in the metal working and construction

fields.

Scope of Supply:

1 x Sand blast tank with accessories

1 x Protective hood

1 x Blasting hose 2 meters

1 x Nozzle set (4 x)

1 x Funnel

Spare nozzles (4 x) available under Part No.:

2005217.

1 Tank

2 Wheel (2x)

3 Safety pin (3x)

4 Foot

5 Brace

6 Guide rod

7 Handle

8 Bolts (4x)

9 Nuts (4x)

10 Safety valve

11 Sealing ring

12 Filler cap

13 Connection

14 Suction nozzles

15 Pressure gauge

16 Nipple (5x)

17 Water trap

18 Ball valve

19 Air regulator

20 Double nipple

21 Inlet hose

22 Connection

23 Cable clamp

24 Sand blasting hose

51 Wheel disc (4x)

Warranty claims are determined in accordance with

the current legal provisions of the Federal Republic of

Germany.

2. General Safety Information

The operating instructions must be thoroughly read

before the first use of the machine. If there any doubts

about the connection or operation of the machine,

please contact pro)SALES GmbH / Aerotec

Kompressoren / Ferdinand Porsche Straße 16 /

63500 Seligenstadt / Tel: 0049 (0) 6182-993870

In order to avoid hazards, in your own interests,

carefully observe the following advice:

ATTENTION!

The mandatory laws for the prevention of accidents

and other, generally accepted safety related and

occupational health regulations and the accident

prevention regulations for power-driven machinery

must be complied with. Every other use above and

beyond this is considered to be improper use. For

damage or injury arising from this, the manufacturer

accepts no liability. The operating instructions are an

integral part of the scope of supply and must be

supplied to the new purchaser in the event of resale.

The responsibilities when working must be clearly

defined and observed in order that, from the point of

view of safety, there are no unclear responsibilities.

Mechanical service work must be carried out at the

prescribed intervals and within the specified scope.

Following maintenance work, all disassembled safety

equipment must be professionally refitted. The safety

equipment and its protective function must be

checked by competent personnel before putting the

machine back in to operation.

Breakdowns must be reported immediately they are

discovered. The equipment must be labelled

accordingly. Defects must be rectified immediately in

order to limit the scale of the damage and not to

impair the safety of the machine. In the event of non-

observance, the warranty is invalidated.

Determined by the method of working, there are areas

and / or components which cannot be covered or

protected without considerably affecting the function

and operability of the machine. Good personal safety

practice by the operator is, therefore, necessary for

his own protection and the protection of the machine

from damage.

Never operate working equipment under the influence

of alcohol, medication or drugs.

The tank sand blasting machines may only be used

and operated within the scope of the conditions

specified in the service and delivery contracts.

Retrofitting, changes or modifications to the machine

are strictly forbidden. In every case, discussion with

the manufacturer is necessary.

If in operation, hazards and risks (residual) which are

not described in these operating instructions should

become evident the operating company is obliged to

inform the manufacturer of these.

This machine is suitable exclusively for use on firm,

level and smooth ground. Therefore, always ensure a

solid base!

Do not dismantle the machine. Dismantling leads to

subsequent malfunctions and defects.

Check the functionality before every use, and check

especially the tightness of all fasteners and for leaks.

3. Conduct in an Emergency

Carry out the necessary first aid measures

appropriate to the injury and summon qualified

medical aid as quickly as possible. Keep the injured

party calm and protect him from further injury.

4. Safety Advice

In your own interests, please pay attention to the

following advice, prohibitions and commands for the

correct handling of your machine:

Keep work areas free of obstacles. Cluttered work

areas and surfaces present considerable risk of

accidents!

Do not operate the machine in a dangerous

environment. Also, do not operate it in damp or wet

rooms or expose it to rain. Always illuminate work

surfaces and areas well.

Children and visitors must be kept away from the

machine. Always keep children and visitors at a safe

distance from the work area.

Secure the workshop or the work room against

unauthorized access.

Do not overload the machine. The performance of

the machine is always better and its operation safer

when it is operated within the performance bands for

which it is intended.

Do not fit attachments for work for which the

machine is not designed.

Wear the proper work clothes; avoid loose clothing,

gloves, scarves, rings, necklaces, bracelets or other

jewellery. These can become caught in the machine

and thereby cause dangerous accidents.

Wear shoes with slip-proof soles.

Wear headgear which completely covers long hair.

Long hair can become caught in moving components

and cause serious accidents.

Always wear safety glasses. Practice here in

accordance with the accident prevention regulations.

Likewise, face masks must be worn when working in

dusty atmospheres.

Observe standard safety rules. Always keep foot

position and bodily balance so that a safe stance is

assured.

Always keep the machine in perfect condition. Observe

the operating instructions for the cleaning, lubricating

and changing of accessories.

Always disconnect the machine from the compressed

air supply before starting maintenance work or the

changing of accessories is to be carried out. To do so,

close the valve (18) and open the valve (12). Wait until

the indicator on the pressure gauge (15) shows zero.

Only use recommended accessories. In addition,

observe the information in the operating instructions.

The use of unsuitable accessories entails the risk of

accidents.

Avoid the unintentional starting up of the machine.

Always check before connecting to the compressed

air supply that the operating switch of the compressor

is set to OFF AND that the pressure vessel of the

compressor is not under pressure.

Operate the machine at an air pressure between 5

and maximum 8.5 bar! The machine can be damaged

at higher pressures! Personnel may also be put at

risk.

For all interruptions to work, the machine must,

without fail, be separated from the compressed air

supply by disconnection! Otherwise the machine can

be unintentionally started up!!

Before starting work, ALWAYS ensure that all

compressed air connections are intact and in perfect

working order. Otherwise, the connections can

become loose and flying objects (for example,

compressed air hoses) can cause considerable injury

and damage!

Also ensure that the spray nozzle is always closed

when you are not actually holding the spray gun and

working with it.

Check the hoses and other connections for tightness

before every use.

Only use the machine in well ventilated rooms and

ensure that no substances or fumes which are

injurious to health are inhaled.

Smoking in the immediate vicinity of the machine is

strictly forbidden!

Never operate or store the machine close to sources

of heat, open fires or in areas where there may be

sparks!

Never direct the sand stream at people or animals!

5. Correct and Proper use

Only use the machine for the sand blasting of fixed

objects. Never hold these objects with the hand or

allow them to be held by other people as this is

extremely dangerous!

Use for all other purposes is considered to be

improper use!

A precondition for the use of the machine is the

reading and understanding of the provisions of these

instructions.

The manufacturer cannot be held responsible for any

injury or damage arising from the non-observance of

the general, applicable Regulations or the provisions

contained in these instructions.

6. Requirements on the Operator

The operator must have carefully read the operating

instructions before using the machine.

With the exception of detailed instruction from a

qualified person, no special qualifications are

necessary for the operation of the machine.

The machine may only be operated by people who

have reached the age of 16. An exception to this is

when the use by a young person is carried out in the

course of the completion of professional training and

under the supervision of an instructor.

The use of the machine simply requires appropriate

instruction. No special training is necessary.

7. Transport and Storage

Store the machine in a clean, dry location and

protect it against unauthorized access.

8. Use of the Sand Blasting Machine

Assembly:

Use exclusively the named components in the scope

of supply.

Assemble the machine in accordance with the

illustration on Page 2. In doing so, ensure that all

connections are sealed. For this, use Teflon tape or

the gaskets supplied with the machine.

In order to test the leak-tightness of the system, we

urgently recommend the filling of the machine with

an air pressure of 5 bar (see the pressure indicator).

Thereafter, switch off the compressor. With correct

sealing, there must be no pressure loss and after

approximately 30 minutes the pressure indicator

should be still showing 5 bar.

The Assembly in Individual Steps:

Fix the pressure gauge to the suction line. Ensure that

the pressure gauge can be easily read. Then screw

the valve on to the line below. The nipple must now be

connected to the valve, after that, fit the connection in

to the line:

Both sides of the water trap must now be fitted with a

nipple. After this, fasten each of the compressed air

feed and the valve to a nipple:

Now lay the tank on a scratch-free surface with the

retaining lugs uppermost and screw the pre-

assembled water trap in to the free bore of the

suction line. Then screw the connecting tube to the

side bore of the tank.

Then align the pressure gauge and the suction line:

Now screw the nipple in to the lower tank opening and

after that, the sand regulator. To this, there follows an

additional nipple. Now screw the sand outlet to the

nipple:

Now assemble the blasting grip: Fix the nozzle of

choice in the jaws, screw on a nipple and firmly

connect the hose with the tank and the blasting grip

and secure each with the clamps. Pay special

attention to a tight fit as a pressure of up to 8.5 bar

can arise. Lack of tight fit can lead to serious injuries!

Finally, the handle and the wheel set must be fitted in

accordance with Chapter 1.

Filling with Blasting Media:

Wherever possible, only use blasting media of silicon,

carbide or aluminium oxide. Sand, due to its natural

constituents can lead to blockages. In addition, sands

wear out the machine more and are less effective in

their application.

The blasting media must be completely dry otherwise

this can also lead to blockages.

Before the filling process, disconnect the machine

from the compressed air supply and completely

relieve the pressure. Ensure that the pressure gauge

indicates 0!!

Then remove the tank cover, put the funnel in the

filling aperture and half fill the tank, maximum,

however, to ¾. The higher the humidity in the

atmosphere, the less the tank should be filled!

Close the tank after the filling.

Close the shut-off valve and open the valve after it

has been ensured that the blasting gun is locked at

the nozzle.

Then connect the machine to the compressed air

supply and switch it on.

Always wear protective clothing!

9. Safety Advice for Operators

Only use the equipment after you have carefully read

the operating instructions.

Observe all safety advice given in the operating

instructions.

Behave responsibly towards other people.

10. Faults - Causes Rectification

11. Inspection and Maintenance

Time Interval Description

Before starting wor



Check the machine for damage

 Ensure correct function of all moving parts, check

hoses and their ends for damage.

On the completion of wor

Close all valves and relieve the pressure.

Check hoses and their ends for damage

Monthl

Check the machine for leaks in accordance with the

description in these instructions

Ris

Description Protection

Escape of air Through wear of the seals or

other leaks, compressed can

escape from the machine

Regularly check the machine for leaks and tightness.

Replace defective parts immediately. Stop all work with the

machine immediately and relieve the pressure

Inadequate

local lighting

Inadequate lighting creates

an increased risk

Always ensure adequate lighting in the work place

Loss of

stability

The slipping of work pieces

can cause accidents

Only use the machine on level, firm and load bearing

ground

Slipping,

tripping or

falling of

personnel

The machine itself can be a

trip hazard

Keep the work place clean and tid

Faul

Cause

Rectification

Sand is not

delivered

No compressed air available.

Blasting medium is damp

System is leaking.

Connect the machine to the compressed air supply in

accordance with the connection diagram.

Replace the blasting medium with a dry medium.

Check the system for leaks as described above.

Aerotec 32 PRO Operating Instructions Manual

Aerotec 32 PRO Operating Instructions Manual

Aerotec 32 PRO Operating Instructions Manual

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