Topcon GLS-1000 SERIES User manual

GLS-1000

SERIES

LASER SCANNER

INSTRUCTION MANUAL

64650 90070

1

FOREWORD

Thank you for purchasing the TOPCON Laser Scanner, GLS-1000 series.

For the best performance of the instruments, please carefully read these instructions

and keep them in a convenient location for future reference.

2

General Handling Precautions

Before starting work or operation, be sure to check that the instrument is

functioning correctly with normal performance.

Using the instrument on rainy days

It may not be possible to use the instrument if there are water drops on the glass of the

windows.

It is also not possible to scan wet objects.

Horizontally rotating part (head)

Do not turn the head with your hands while the power is ON. If it has been turned by force, turn

the power ON again.

Waterproof property

The instrument is designed based on the International Standard IPX2, therefore it can

withstand light rain. However, in case of heavy rain, there is no guarantee that the instrument

will be protected from waterdrops.

Setting the instrument on a tripod

When mounting the instrument on a tripod, use a wooden tripod.

Do not use a metallic tripod.

Installing the tribrach

If the tribrach is installed incorrectly, the measuring precision could be effected. Occasionally

check the adjusting screws on the tribrach. Make sure the base fixing lever is locked and the

base fixing screws are tightened.

Guarding the instrument against shocks

When transporting the instrument, provide some protection to minimize risk of shocks. Heavy

shocks may cause the measurement to be faulty.

Exposing the instrument to extreme heat.

Do not leave the instrument in extreme heat for longer than necessary. It could adversely

affect its performance.

Sudden changes of temperature

Any sudden change of temperature to the instrument may result in a reduction of measuring

distance range, i.e when taking the instrument out from a heated vehicle. Let instrument

acclimate itself to ambient temperature.

Battery level check

Confirm battery level remaining before operating.

Battery use

Always use four batteries as one set, and operate the instrument with batteries that have been

charged and discharged the same number of times. Do not mix old and new batteries, or

batteries that have been charged and discharged a different number of times.

Taking the battery out

It is recommended not to take the battery out during the power is on. Please do your

assembling or taking the battery out after the power is off.Refer to Chapter 4.5 “Replacing the

Battery” if you need to replace the batteries during scanning.

External power source

Use only recommended batteries or external power source. Use of batteries or an external

power source not recommended by us may result in equipment failure.

Carrying the instrument

Because this instrument is heavy,

make sure to carry it carefully using

both the handle and the handgrip.

There is a possibility that the

instrument may topple and fall

resulting in possible injury. Incorrect

lifting posture may also result in

hurting your back.

Handle

Handgrip

3

Display for Safe Use

In order to encourage the safe use of products and prevent any danger to the operator and others or

damage to properties, important warnings are put on the products and inserted in the instruction

manuals.

We suggest that everyone understand the meaning of the following displays and icons before reading

the “Safety Cautions” and text.

• Injury refers to hurt, burn, electric shock, etc.

• Physical damage refers to extensive damage to buildings or equipment and furniture.

Safety Cautions

Display Meaning

Ignoring or disregard of this display may lead to the danger of death or

serious injury.

Ignoring or disregard of this display may lead to personal injury or phys-

ical damage.

WARNING

• There is a risk of fire, electric shock or physical harm if you attempt to disassemble or repair

the instrument yourself.

This is only to be carried out by TOPCON or an authorized dealer, only!

• High temperature may cause fire.

Do not cover the charger while it is charging.

• Risk of fire or electric shock.

Do not use damaged power cable, plug and socket.

• Risk of fire or electric shock.

Do not use a wet battery or charger.

• May ignite explosively.

Never use an instrument near flammable gas, liquid matter, and do not use in a coal mine.

• Battery can cause explosion or injury.

Do not dispose in fire or heat.

• Risk of fire or electric shock.

Do not use any power voltage except the one given on manufacturers instructions.

• Battery can cause outbreak of fire.

Do not use any other type of charger other than the one specified.

• Risk of fire or electric shock.

Do not use an AC cable incompatible with the power supply voltage in use.

• Because this instrument is heavy, make sure to carry it carefully using both the handle and

the handgrip.

There is a possibility that the instrument may topple and fall resulting in possible injury, and incorrect lifting posture

may also result in hurting your back.

• The short circuit of a battery can cause a fire.

Do not short circuit battery when storing it.

WARNING

CAUTION

4

User

1)This product is for professional use only!

The user is required to be a qualified surveyor or have a good knowledge of surveying, in order to

understand the user and safety instructions, before operating, inspecting or adjusting.

2)Wear the required protectors (safety shoes, helmet, etc.) when operating.

Exceptions from Responsibility

1)The user of this product is expected to follow all operating instructions and make periodic checks of the

product’s performance.

2)The manufacturer, or its representatives, assumes no responsibility for results of a faulty or intentional

usage or misuse including any direct, indirect, consequential damage, and loss of profits.

3)The manufacturer, or its representatives, assumes no responsibility for consequential damage, and

loss of profits by any disaster, (an earthquake, storms, floods etc.).

A fire, accident, or an act of a third party and/or a usage any other usual conditions.

4)The manufacturer, or its representatives, assumes no responsibility for any damage, and loss of profits

due to a change of data, loss of data, an interruption of business etc., caused by using the product or

an unusable product.

5)The manufacturer, or its representatives, assumes no responsibility for any damage, and loss of profits

caused by usage except for explained in the user manual.

6)The manufacturer, or its representatives, assumes no responsibility for damage caused by wrong

movement, or action due to connecting with other products.

CAUTION

• Use of controls or adjustment or performance of procedures other than those specified herein may result in haz-

ardous radiation exposure.

• Risk of injury by overturn the carrying case.

Do not stand or sit on the carrying cases.

• Please note that the tips of tripod can be hazardous, be aware of this when setting up or carrying the tripod.

• Risk of injury by falling down the instrument or case.

Do not use a carrying case with a damaged which grips or casters.

• Do not allow skin or clothing to come into contact with acid from the batteries, if this does occur then wash off with

copious amounts of water and seek medical advice.

• Ensure that you mount the Tribrach correctly, failing to do so may result in injury if the tribrach were to fall over.

• It could be dangerous if the instrument falls over, please check that you fix the instrument to the tripod correctly.

• Risk of injury by falling down a tripod and an instrument.

Always check that the screws of tripod are tightened.

• The appliance is not intended for use by young children or infirm persons without supervision.

Young children should be supervised to ensure that they do not play with the appliance.

5

Laser Safety

The GLS-1000 series emits an invisible laser beam when the power is turned ON.

The GLS-1000 series are manufactured and sold in accordance with "Performance Standards for Light-

Emitting Products" (FDA/BRH 21 CFR 1040) or "Radiation Safety of Laser Products, Equipment

Classification, Requirements and User`s Guide" (IEC Publication 60825-1) provided on the safety

standard for laser beam.

"Complies with FDA performance standards for laser products except for deviations pursuant to Laser

Notice No. 50, dated (July 26, 2001)"

As per the said standard, the GLS-1000 series is classified as "Class 1 Laser Products".

In case of any failure, do not disassemble the instrument. Contact TOPCON or your TOPCON dealer.

Labels

Find the labels which describes the caution and safety about the laser beam as follows in GLS-1000

series.

We request you to replace it one anytime the caution labels are damaged or lost and paste a new one

at the same place. You can get the labels from Topcon or your dealer.

Explanatory Label

(Only for U.S.A.)

Laser aperture

Laser beam comes out from here.

6

Contents

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General Handling Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Display for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Safety Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Exceptions from Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Laser Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Standard Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Attaching/removing casters on the carrying case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1 NOMENCLATURE AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3 Operating Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2 Preparations before Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

3 Overview of Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Procedure for Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Display and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3 Screen Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4 PREPARATION FOR MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Detach/Attach of Tribrach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Mount the Instrument to the Tripod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2.1 Leveling and Centering the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3 Power Switch Key ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.4 Battery Power Remaining Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.5 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.6 How to Collimate to a Target. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.7 How to Enter Alphanumeric Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.7.1 Switching between Numerical Input Mode and Alphabetical Input Mode . . . . . . 4-9

4.8 Target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.8.1 Selecting the Target Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.8.2 Assembling the Target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

5 Instrument Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Settings by the Star Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.1 Star Key Screen Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.2 Tilt Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.3 Zoom Control (Zoom setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.4 Camera Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.5 Contrast Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.6 Backlight Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.1.7 Setting Example Using the Star Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.2 Using the Setting Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.2.1 Setting Menu Screen Flowchart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.2.2 Network Settings (when the instrument is used connected to a PC) . . . . . . . . . . 5-5

5.2.3 Editing the SD Card Data (data management) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.2.4 Setting the Temperature and Atmospheric Pressure. . . . . . . . . . . . . . . . . . . . . 5-10

5.2.5 Displaying the Last Calibration Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5.2.6 Setting the Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5.2.7 Changing the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5.2.8 Adjusting the Tilt Sensor Installation Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

6 Project Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Creating a New Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2 Selecting from Existing Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

7

7 Station Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.1 Creating a New Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.2 Selecting from Existing Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.3 Setting the Occupied Point Name and the Backsight Point Name . . . . . . . . . . . . . . . . 7-4

8 Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8.1 Target Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8.2 3D Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.1 Scanning Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.2 Setting the Scanning Density. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.3 Performing 3D Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

9 Charging the Internal Power Source (BT-65Q) . . . . . . . . . . . . . . . . . . . 9-1

10 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

11 SPECIAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

12 ERROR DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1

13 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

8

Standard Components

The numerical value in parentheses shows the quantity.

GLS-1000 with head cover(1) Plastic carrying case [Casters included](1)

Battery charger BC-30D(2)

[Charger(2), AC/DC Converter AD-12(2), AC-Cable(2)]

Battery BT-65Q(4)

Target board [small](1)

Attach a [M (middle)] or [S (small)] target sheet

(magnet type).

Tool kit with case(1)

[ rod pin(2), screwdriver(1), cleaning brush(1) ]

Wireless LAN card(1) SD card(1)

9

Make sure that all of the above items are with the instrument when purchased.

Attaching/removing casters on the carrying case

At the time of purchase, casters are stored inside the case. Remove them from the case and attach as

necessary.

USB cable F-25(1) Silicon cloth(1)

Target sheet [Magnet type] : Middle(1), Small(1) Target sheet : Middle(10), Small(5)

Instruction manual(1)

Attachment

Removal

If you cannot remove casters by pulling them with your

hand, use commercially available tools sold in stores.

1-1

1 NOMENCLATURE AND FUNCTIONS

1.1 Nomenclature

Instrument

center mark

Tribrach

Display

Circular level

Adjustment screw

for circular level

Battery cover lever

Battery cover

Vertical jog

Horizontal jog

Operation key

Collimating window

Handle

Optical plummet

telescope

Battery connector

Horizontally rotating part

(head)

1-2

1 NOMENCLATURE AND FUNCTIONS

USB memory cannot be

used.

I/O cards cannot be used.

Handgrip

Tribrach fixing lever

Leveling screw

Window

SD card slot

Cover screw

Wireless LAN cover

USB connector

Back battery cover

1-3

1 NOMENCLATURE AND FUNCTIONS

1.2 Display

z Display

The display uses a character-type LCD which has 4 lines and 20 characters per line.

z Contrast and Illumination

The contrast and illumination of display window are adjusted. See 5.1 “Settings by the Star Key”.

z Example

STATION MENU SCAN MENU

PROJECT MENU SETTING MENU

Sighting collimator

Collimating window

Vertical jog

Horizontal jog

Collimate from here

STATION MENU

F1 NEW STATION

F2 SELECT STATION

F3 OCC/BS SETTING

SCAN MENU

F1 3D SCANNING

F2 TARGET SCANNING

PROJECT MENU

F1 NEW PROJECT

F2 SELECT PROJECT

Refer to Chapter 4.4 “Battery Power

Remaining Display”.

:Battery power remaining mark

SETTING MENU

F1 NETWORK SETTING

F2 DATA MANAGE

P1/3

↓

↑

1-4

1 NOMENCLATURE AND FUNCTIONS

1.3 Operating Key

Keys Name of Key Function

POWER Power source key ON/OFF of power source

Star key

Star key mode is used for each presetting or displaying.

To select function of Star key, see Chapter 5.1 “Settings by the Star Key” .

ESC Escape key Returning to the previous display.

F1–F4

Soft key

(Function key)

Responds to the message displayed.

ENT Enter key Press at the end of inputting values.

Cursor key Moves the selected item or the cursor laterally and vertically.

Alphanumeric characters key

2-1

2 Preparations before Use

The following are the preparation procedures before use.

It is necessary to insert a wireless LAN card for wireless communication between the instrument and

the PC.

Insert a wireless LAN card after purchasing the instrument.

1 Use a coin to remove the cover screw.

2 Remove the wireless LAN cover.

3 Insert a wireless LAN card.

4 Replace the wireless LAN cover.

5 Replace the cover screw.

1.

Inserting a wireless LAN card (when the instrument is used

connected to a PC)

Cover screw

Wireless LAN cover

LAN port

2-2

2 Preparations before Use

All of the data including project, station information, and scanning data will be recorded on the SD card.

Make sure to insert an SD card before scanning.

1 Open the card slot cover.

2 Insert a SD card to the card slot..

3 Close the card slot cover.

z When using the internal BT-65Q power source

1

Open the battery cover, and place four batteries in the instrument.

2 Shut the battery cover until click sound can be heard.

2.

Inserting an SD card (when the instrument is used alone (stand alone))

Please make sure you have the front and back of the SD card facing correctly when inserting into

the card slot.

Card slot

cover

Card slot

When [SCANNING IN PROGRESS] and [PAUSING] is being displayed, do not remove the SD card.

Otherwise, the data may be destroyed.

3.

Connecting to a power source

Battery cover lever

Battery cover

BT-65Q

2-3

2 Preparations before Use

z When using an external power source

1

Connect the clips of the external power source cable (PC-21) to the terminals of the external power

source (12V, commercially available).

2 Connect the external power source cable (PC-21) to the battery connector.

Use one of the following methods to connect the instrument to the PC.

z Connection via Wireless LAN cards

Network setting is necessary if the instrument is connected to the PC via wireless LAN cards. After

purchasing the instrument, make sure the IP address, subnet address, and SSID of this instrument

correspond to those of the PC.

1 Move to the network setting screen.

Refer to Chapter 5.2.2 “Network Settings (when the instrument is used connected to a PC)”

2 Match the PC setting with the instrument setting.

External battery

Battery terminal

Red clip (+)

Black clip (-)

PC-21

Battery connector

4.

Network Settings (when the instrument is used connected to a PC)

[Initial setting of the instrument at shipping]

IP address : 192.168.0.1

SUBNET address : 255.255.255.0

SSID : gls1000

Refer to Chapter 5.2.2 “Network Settings (when the instrument is used connected to a PC)” for PC

settings.

If you want to change the IP address, subnet address, or SSID of the instrument, Refer to Chapter

5.2.2 “Network Settings (when the instrument is used connected to a PC)”

[Example of the setting on the user's PC]

IP address* : 192.168.0.240

SUBNET address : 255.255.255.0

SSID : gls1000

* "240" at the end of the IP address is

arbitrarily-specified.

2-4

2 Preparations before Use

z Connection via USB cable

1 Connect a USB cable(F-25) to the USB connector.

The USB connection is automatically recognized and [PC CONTROL MODE] is displayed.

USB connector

USB connector is for connection to PC, and USB memory cannot be connected.

3-1

3 Overview of Scanning

3.1 Procedure for Scanning

The following are the procedures for scanning.

Scanning

Setting the stations

Setting the project

1

. Scan the target.

2

. Perform the 3D scanning.

1

. Set the backsight point name and the occupied point name.

2

. Turn the power ON.

1

. Mount and level the instrument.

Scanning Preparation

Turning the power OFF

When scanning another target within the same project, move the instrument to the next station

and repeat the procedures above.

Refer to Chapter 4.2 “Mount the Instrument to the Tripod”.

Refer to Chapter 4.3 “Power Switch Key ON”.

Refer to Chapter 6 “Project Settings”.

Refer to Chapter 7 “Station Setting”.

Refer to Chapter 7.3 “Setting the Occupied Point Name and the Backsight Point Name”.

Refer to Chapter 8 “Scanning”.

Refer to Chapter 8.1 “Target Scanning”.

Refer to Chapter 8.2 “3D Scanning”.

z When the instrument is used alone

2

. Scan the backsight point.

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Topcon GLS-1000 SERIES User manual

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