Charbroil 465498005 Owner's manual

Patio Bistro  1

FOR OUTDOOR HOUSEHOLD USE ONLY

Keep this manual for future reference.

To installer or person assembling grill: Leave this manual with grill for future reference.

Some parts may contain sharp edges

especially as noted in the manual! Wear

protective gloves if necessary.

Read this manual before cooking on grill.

Failure to follow all manufacturer's instructions

could result in serious personal injury and/or

property damage.

For Retail Display:

Do not remove tie-

down holding the

cutting board.

  

4654980 / 4165251 (2-1-04) 1

Patio Bistro  2

ELECTRIC SHOCK CAN KILL OR RESULT

IN SERIOUS INJURY.

To prevent electrical shock:

 Use only with GFI (Ground Fault Interrupter)

protected circuit.

 Do not use grill when raining.

 To prevent grill from being splashed or falling into

water, do not use grill within 10 feet of pool, pond

or other body of water.

 Keep grill and electric controller dry and out of rain

at all times.

 When connecting controller to grill, plug electric

controller into grill first, make sure controller is set

to (Off), then plug into outlet. When unplugging,

turn controller to (Off), disconnect from outlet,

then remove controller from grill.

 Unplug grill when not in use and before moving.

 Do not operate grill with an electric controller that

has a damaged cord, plug or metal probe. Call

Char-Broil for a replacement controller. The electric

controller is made specifically for this grill.

 Never remove grounding plug or use with an

adapter to two prongs.

 Keep electric plugs off ground and dry.

 Never put controller, cord or heating element in

water or any other liquid.

 Do not allow cord to touch hot grill.

 Store controller indoors when not in use.

 Do not use water or other liquid spray to clean

product without first unplugging electric controller

and removing heating element.

Important Safeguards

Read all Warnings and Instructions

Save These Instructions

Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

Be alert to the possibility of serious bodily injury if the

instructions are not followed. Be sure to read and

carefully follow all of the messages.

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

Safety Symbols

 The symbols and boxes shown below explain what each

heading means. Read and follow all of the messages found

throughout the manual.

 If you need help or warranty parts call

(1-800-241-7548

or send a FAX to 1-706-576-6355.

Business hours: Open 24 hours - Seven days a week

 To order non-warranty replacement parts or buy

accessories (grill cover, cleaners, paint) call 1-800-993-

2677 or send a FAX to 1-706-565-2121.

 Please know your Model number and Date of Purchase

prior to calling.

Serial Number ______________________________

Model Number ______________________________

Date Purchased ______________________________

Warranty Information

Safeguards

Patio Bistro  3

Introduction

General Safety

1. Do not touch hot surfaces with unprotected hands. Use

handles and knobs provided for operation.

2. Never leave grill unattended when ON.

3. Keep children away from grill both when hot and cold.

4. Use long barbeque utensils for cooking.

5. Allow grill to cool before moving, cleaning or storing.

6. Do not cook under roof.

7. Keep grill 24" (2 feet) away from walls and rails.

8. For outdoor household use only. Do not use indoors or for

commercial cooking.

9. Use only ceramic briquets similar to those provided with

grill. Do not use charcoal.

10. Do not use or store gasoline, kerosene, or other flammable

liquids within 20 feet of this grill when in use.

11. Store grill in weather protected area or under grill cover

when not in use and electric controller indoors when not in

use.

12. Use only accessory attachments recommended by

manufacturer.

13. It is the responsibility of the assembler/owner to assemble,

install and maintain grill.

Do not use 16 or 18 gauge extension cords. Damage to

household wiring and/or fire could result.

 Grill is rated for 1750 watts at 120 VAC.

 Use of extension cord is not recommended.

If you must use an extension cord, for your safety:

 Use only outdoor type with 3 prong grounding plug, rated

for 15 amperes or more, approved by UL, marked with a

W-A and with a tag stating "Suitable for Use with Outdoor

Appliance".

 Use the shortest length extension cord required. Do not

connect 2 or more extension cords together. A 12 or 14

gauge extension cord of 25 ft. or less is acceptable.

 Keep connections dry and off ground.

 Do not let cord hang over edge of table top or other items

where it can be pulled by children or tripped over.

Extension Cord Use and Safety

Table of Contents

Safeguards ............................................................................. 2

Safety Symbols ....................................................................... 2

Warranty Information .............................................................. 2

Table of Contents ................................................................... 3

General Safety ........................................................................ 3

Extension Cord Use and Safety.............................................. 3

Know Your Grill ....................................................................... 4

Cutting Board/Carrying Tray ................................................... 5

Parts List ............................................................................... 6-8

Parts and Literature Bag ......................................................... 9

Bottom Exploded View .......................................................... 10

Top Exploded View ............................................................... 11

Before Beginning Assembly .................................................. 12

Assembly Instructions:

Prethreaded Screws .............................................................. 12

Caster Sockets ...................................................................... 13

Left Leg Assembly ............................................................... 14-15

Right Leg Assembly ............................................................ 16-17

Cross Brace and Cord Clamp ............................................... 18

Non-locking Casters .............................................................. 18

Locking Casters ..................................................................... 19

Logo Plate and Hole Plugs ................................................... 19

Electric Element .................................................................... 20

Top to Bottom ........................................................................ 21

Top, Bottom, Grease Clip and Cup ...................................... 22

Adjusting Top and Briquet Plate ........................................... 23

Briquet Placement ................................................................. 23

Cooking Grate ....................................................................... 23

Electric Controller.................................................................. 24

Cooler .................................................................................... 25

Use and Care ..................................................................... 26-27

Troubleshooting .................................................................... 28

Cooking Chart........................................................................ 29

Limited Warranty .................................................................... 30

Save These Instructions

Patio Bistro  4

Know Your Grill

14

13

12

11

10

9

8

7

15

16

17

1

2

3

4

5

6

Large workable area for outdoor food preparation.

Foam insulated cooler can also be used to keep food warm or additonal storage for accessories.

Drain system keeps the cooler unit free of liquids spilled on top.

Universal tool holder for easy tool access.

Full sized cutting board can be easily removed and used inside.

Cutting board allows easy access to cooler below by either pivoting up or sliding open.

Front towel holder/handle positioned for easy access.

Four large casters allow Bistro to move easily in any direction.

Locking front casters secure the product for use on uneven surfaces.

Durable, 7' power cord improves mobility on decks or patios.

Easy to read, weather resistant power controller ensures greater cooking control. Easily removed for

cleaning or storage.

Large porcelain coated cooking grate has plenty of room and is specifically designed for optimal cooking

performance.

Thermsulate® insulation reflects and insulates heat inside of grill.

Ergonomic handle and offset lid opening is easy to use and prevents reaching over the grilling surface.

Temperature gauge.

Porcelain coated top and bottom housing designed for years of reliable service.

Cord clip on left back leg holds cord securely in place and out of the way while cooking.

1

9

5

2

6

7

3

4

8

10

11

12

14

16

17

15

13

Patio Bistro  5

Cutting Board/Carrying Tray

 Multifunctional Cutting Board/Carrying Tray

This durable plastic cutting board allows you to

complete most of your food preparation work

outside, on a large area worktable.

Cutting board easily lifts off and can be used as a

carrying tray for food or dishes.

 Pivoting Lid

Cutting board pivots up for easy access to the

insulated cooler below.

 Sliding Lid

Cutting board slides out of the way for easy access

to the insulated cooler below, especially useful

when the cutting board is loaded with food or

dishes.

 Removable Cooler

The insulated foam cooler lifts easily from the

worktable for easy cleanup.

Patio Bistro  6

SCREW/NUT PACKAGE

PARTS LIST

Qty: 1 - 799

4080799 1/4-20 x 7-1/2 Screw

Qty: 6 - 008

4080008 #10-24 x 2 1/4 Screw

Qty: 3 - 801

4080801 #8 x 1/4 Screw, self-tap

Qty: 2 - 772

4080772 #12-14 x 1/2 Screw

Qty: 8 - 208

4080208 #10-24 Hex nut

(Keps)

Qty: 6 - 019

4080019 1/4 Hole plug

Qty: 1 - 4097

4154097 Cord Clamp

Qty: 2 - 418

4080418 .218 x .75 x .063

Insul. Washer

Qty: 5 - 259

4080259 1/4-20 Hex nut

(Keps)

Qty: 2 - 428

4080428 .281 ID x .625

OD x .12 Flat washer

Qty: 4 - 007

4080007 1/4-20 x 2 1/2 Screw

Qty: 2 - 386

4080386 #10-24 x 2-1/2 Screw

Patio Bistro  7

PARTS LIST

Qty: 1 - Cutting Board

4154243

Qty: 2 - Non-Locking Caster

4155951

Qty: 2 - Locking Caster

4155952

Qty: 1 - Cooking Grate

4156062

Qty: 1 - Table

4158031

Qty: 1 - Electric Element

4159282

Qty: 1 Bag - Briquets

4158125

Cooler (1)

4154242

Qty: 1 - Cooler

4154242

Patio Bistro  8

PARTS LIST

Qty: 2 - Leg Assembly

4302498

Qty: 1 - Cross Brace

4502700

Qty: 1 - Top/Bottom Assembly

4509191

Patio Bistro  9

Parts Bag

Qty: 4 - Leg Support

4154349

Qty: 1 - Logo Plate

4157077

Qty: 1 - Grease Cup

5156609

Qty: 1 - Grease Clip

5156610

Qty: 1 - Controller

4150319

Qty: 4 - Caster Socket

4150254

LITERATURE

BAG

Qty: 1 - Briquet Grate

4152837

Patio Bistro  10

Bottom Exploded View

4152828

4080787

4507131

4502639

4080806

4080400

4509090

4080787

4507131

4080806

4080400

Patio Bistro  11

4080400

4080014

4153641

4080413

4080226

4509098

4154277

4152829

4152316

4157078

4080806

4502638

4080013

4080400

4080021

Top Exploded View

Patio Bistro  12

Front

Left

Right

801

Underside of Table Shown

Cardboard or Carpet

Before Beginning Assembly

 Lay cardboard or carpet down where you will be unpacking

and assembling grill parts to avoid scratching surfaces.

 Remove all contents from box.

 Carefully read and follow all assembly instructions, paying

particular attention to parts orientation.

 You may have hardware left over after completing assembly

of your grill. This is normal as in some cases we have

included extra hardware to ensure that you have enough.

 Easily find fasteners by referring to each item (shown actual

size) at the start of each step.

 Minimum tools...for assembly of your grill include hammer,

screwdrivers (flathead and Phillips), wrench, scissors, tape

and pliers.

Assembly Instructions

801

Qty: 3

Remove and save

Do not remove tape on top of Cutting Board until grill is assembled.

Lay Table upside down on a piece of cardboard or carpet. Place another

piece of cardboard under the cutting board side to stabilize the table.

Remove prethreaded screws 801 from the table. Set aside for later

installation of the grill bottom.

Prethreaded Screws

Patio Bistro  13

Caster Sockets

Caster

Socket

Qty: 4

Caster Socket

Holes

Match hole on Caster Socket

to hole on Leg Assembly

Patio Bistro  14

208

Qty: 4

Left Leg Assembly

008

Qty: 2

Smooth head

008 smooth head

386

Comb. truss

head

Leg

Use square

holes on legs

Back

Front

Step

1

Leg Support

Squeeze Leg Support into

each leg just enough to fit

into legs and rest on screw

Step

2

Combination

truss head

386

Qty: 2

Completed assembly of left

leg to table

Tip: Before turning the leg

assembly over, place tape over

screw heads or hold screws in

place with your hands.

Orient leg

as shown

Patio Bistro  15

Step

3

Front

Back

Start 208 on left

side to stablize the

legs

A

B

Hold bottom 208 with your

finger or 3/8" wrench. By hand

or with screwdriver thread

screw 386 into nut.

Legs will move slightly until

cross brace is attached

3/8" wrench

Fully tighten all screws

Patio Bistro  16

Right Leg Assembly

Step

1

Front

008 goes into SIDE

holes

008 goes into

FRONT holes

Back

Completed assembly of right

and left leg to table

008

Qty: 4

Smooth head

208

Qty: 4

Tip: Before turning the leg

assembly over, place tape over

screw heads or hold screws in

place with your hands.

Orient leg

as shown

Patio Bistro  17

Leg Support

Squeeze Leg Support into each leg just

enough to fit into legs and rest on screw

Step

2

Step

3

208

Fully tighten

Patio Bistro  18

Cross Brace and Cord Clamp

259

Qty: 4

4097

Qty: 1

259

Cross

Brace

Cord Clamp

Underside of Table

007

259

Non-locking Casters

007

Attach Non-locking Caster to

legs with Cross Brace

Cross

Brace

Non-locking Caster

Qty: 2

007

Qty: 4

Patio Bistro  19

019

Qty: 6

Logo Plate and Hole Plugs

Locking Casters

Lock on Caster

Locking Caster

Logo Plate

019

Peel adhesive backing off

Logo Plate, place tabs into

holes

Place 019 into three bottom

holes on front of Legs

Locking Caster

Qty: 2

Turn table upright

Patio Bistro  20

Electric Element

Fold flaps inward and

upward (90 degrees) so they

are horizontal

Electric

Element

772

Qty: 2

Bracket Notch is

on Top

Text "BOTTOM"

faces down

418 Insulation

Washer

Qty: 2

Push insulation

side flaps down

flush with bowl.

Push center flap

down onto element.

Step

1

Step

2

Step

3

Step

4

418

772

Parts may have sharp edges. Use caution in handling

or wear gloves for protection.

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Charbroil 465498005 Owner's manual

Charbroil 465498005 Owner's manual

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