Craftsman 320.39592 Owner's manual

Brand: Craftsman

Model: 320.39592

Category: Power tools

Type: Owner's manual

This manual is also suitable for

32039592

Operator's ManuaJ

3.0 Amp RANDOM ORBIT SANDER

Model No. 320.39592

LISTED

_WARNING: To reduce the risk of injury,

the user must read and understand the

Operator's Manual before using this product.

* WARRANTY

* SAFETY

* DESCRiPTiON

* ASSEMBLY

* OPERATION

* MAINTENANCE

Sears Brands Management Corporation, Hoffman Estates,

IL 60179 U.S.A.

www, craftsman,com

Warranty Page 2

Safety Symbols Pages 4-5

Safety Instructions Pages 6-8

Description Pages 9-10

Assembly Page 11

Operation Pages 12-16

Maintenance Pages 16-17

Troubleshooting Page 17

Parts List Pages 18-20

CRAFTSMAN ONE YEAR LiMiTED WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted

against any defects in material or workmanship. With proof of purchase, a

defective product will be replaced free of charge.

For warranty coverage details to obtain free replacement, visit the web

page: www.craftsman.corn/warranty

This warranty does not cover the sandpaper, which is an expendable part that

can wear out from normal use within the warranty period.

This ONE YEAR warranty is void if this product is ever used while providing

commercial services or if rented to another person. For 90 DAY commercial

and rental use terms, see the Craftsman warranty web page.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

This random orbit sander has many features for making its use more pleasant

and enjoyable. Safety, performance, and dependability have been given top

priority in the design of this product, making it easy to maintain and operate.

_, DANGER: People with electronic devices, such as pacemakers, should

consult their physician(s) before using this product. Operation of electrical

equipment in close proximity to a heart pacemaker could cause interference or

failure of the pacemaker.

2 © Sears Brands, LLC

_,WARNING: Some dust created by power sanding, sawing, grinding, drilling

and other construction activities contains chemicals known to the state of

California to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

• Lead from lead-based paints

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemical: work in a well-ventilated

area, and work with approved safety equipment, such as those dust masks that

are specially designed to filter out microscopic particles.

Thepurposeofsafetysymbolsistoattractyouattentiontopossibledangers.

Thesafetysymbolsandtheexplanationswiththemdeserveyourcareful

attentionandunderstanding,symbolwarningsdonot,bythemselves,eliminate

anydanger.Theinstructionsandwarningstheygivearenosubstitutesfor

properaccidentpreventionmeasures.

WARNING:Besuretoreadandunderstandallsafetyinstructionsinthis

manual,includingallsafetyalertsymbolssuchas"DANGER,""WARNING,"

and"CAUTION"beforeusingthistool.Failuretofollowallinstructionslistedin

thismanualmayresultinelectricshock,fire,and/orseriouspersonalinjury.

SYMBOL SIGNAL MEANING

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION; may

be used in conjunction with other symbols or pictographs.

DANGER: Indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

,_, WARNING: Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

_, CAUTION: Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

Damage prevention and Information Messages

These inform the user of important information and/or instructions that could

lead to equipment or other property damage if they are not followed. Each

message is preceded by the word "NOTICE", as in the example below.

NOTICE" Equipment and/or property damage may result if these instructions are

not followed.

_WARNING: To ensure safety and reliability, all repairs should be performed

by a qualified service technician.

_, WARNING: The operation of any power tools can result in

foreign objects being thrown into your eyes, which can result

in severe eye damage. Before beginning power tool operation,

always wear safety goggles or safety glasses with side shield

and a full face shield when needed. We recommend a Wide

Vision Safety Mask for use over eyeglasses or standard safety

glasses with side shields. Always use eye protection which is

marked to comply with ANSI Z87.1.

SAVE THESE iNSTRUCTiONS

Some of these following symbols may be used on this tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to

operate the tool better and more safely.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating Current Type of current

Direct Current Type or a characteristic of current

n O No-load Speed Rotational speed, at no load

[] Class II Construction Double=insulated construction

.../min Per Minute Revolutions, strokes, surface speed,

orbits, etc., per minute

Wet Conditions Alert Do not expose to rain or use in damp

locations.

To reduce the risk of injury, user must

Read The Operator's Manual read and understand operator's manual

before using this product.

O Always wear safety goggles or safety

Eye Protection glasses with side shields and a fulI face

shield when operating this product.

Alert Precautions that involve

Safety your safety.

No=Hands Symbol Failure to keep your hands away from theblade will result in serious personal injury.

No=Hands Failure to keep your hands away from the

Symbol

blade will result in serious personal injury.

No=Hands Failure to keep your hands away from the

Symbol

blade will result in serious personal injury.

No=Hands Symbol Failure to keep your hands away from the

blade will result in serious personal injury.

Hot Surface To reduce the risk of injury or damage,

avoid contact with any hot surface.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings and instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and / or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

= Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

= Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any

way. Do not use any adaptor plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

if operating a power tool in a damp location is unavoidable, use a

ground fault circuit interrupter (GFCl} protected supply. Use of a GFCI

reduces the risk of electric shock.

PERSONAL SAFETY

= Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use tool while tired or under the

influence of drugs, alcohol, or medication. A moment of inattention

while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and/or battery pack, picking up or

carrying the tool. Carrying power tools with your finger on the switch or

energizing in power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool

on. A wrench or a key left attached to a rotating part of the power tool may

result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

= Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in moving parts.

= if devices are provided for the connection of dust extraction and

collection facilities, ensure these are connected and properly used. Use

of these devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and more safely at

the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and must

be repaired.

Disconnect the plug from the power source and/or the battery pack

from the power tool before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to operate

the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving

parts, breakage of parts and any other condition that may affect the

power tool's operation, if damaged, have the power tool repaired before

use. Many accidents are caused by poorly maintained power tools.

Keepcuttingtoolssharpandclean.Properlymaintainedcuttingtoolswith

sharpcuttingedgesarelesslikelytobindandareeasiertocontrol.

Usethepower tool, accessories and tool bits etc., in accordance with

these instructions, taking into account the working conditions and the

work to be performed. Use of the power tool for operations different

from those intended could result in a hazardous situation.

SERVICE

Have your power tool serviced by a qualified repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained.

Follow instructions in the Maintenance section of this manual. Use of

unauthorized parts or failure to follow Maintenance instructions may create

a risk of shock or injury.

SPECIFIC SAFETY RULES FOR RANDOM ORBIT SANDER

Hold power tools by insulated gripping surfaces, because the

sandpaper may contact its own cord. Cutting a "live" wire may make

exposed metal parts of the power tool "live" and could give the operator an

electric shock.

* A suitable breathing respirator must be worn while sanding lead paint,

some woods and metal to avoid breathing the harmful/toxic dust or air.

* Always wear safety goggles and a dust mask when sanding, especially

sanding over-head.

* The machine is not suitable for wet sanding.

* Secure the workpiece. A workpiece clamped with clamping devices or in a

vice is held more secure than by hand.

* Do not leave the tool running. Operate the tool only when hand-held.

KNOW YOUR RANDOM ORBIT SANDER (Fig. 1)

Fig. 1 Live-Tool Indicator

On/Off Rocker

Switch

LED Worklight

Sandpapers

Speed Dial

Vent

Dust-Exhaust Port

Pressure-Control Indicator

Vent

Sanding Pad

Dust Box with Filter

PRODUCT SPECIFICATIONS

Input 120V, 60Hz, AC only, 3.0 Amps

No-load Speed 5,000-13,000 OPM

Sanding Pad 5 in. Hook-and-Loop fastening system

Motion Random orbital

Protection Class II

,_ WARNING: The safe use of this product requires an understanding of the

information on the tool and in this operator's manual as well as knowledge of the

project you are attempting. Before using this product, familiarize yourself with all

operating features and safety rules.

RANDOM ORBIT

The random orbit motion provides overlapping sanding movements by

combining orbital and spinning motion.

VARIABLE=SPEED DIAL

The variable-speed dial is located on the motor housing of your tool for selecting

the appropriate speed.

PRESSURE CONTROL

Your tool is equipped with pressure-control indicator lights. The indicator lights will

letyou know ifyou are applying the proper amount of pressure during operation.

DUST BOX WITH FILTER

Use the box for removing dust from the sanding space to help keep the working

area clean.

DUST=EXHAUST PORT

Allows you to connect the dust box or a 1-1/4 in. diameter vacuum hose to help

keep the work area clean.

ON/OFF ROCKER SWITCH

The on/off rocker switch is conveniently located for easy control and is sealed to

keep out dust for long life.

HOOK=AND=LOOP SANDING PAD

The hook-and-loop sanding pad is for easy attachment of hook-and-loop type

sandpapers with pre-punched holes.

LED WORKLIGHT

The LEDworklight, located in the front of the tool, illuminates when the rocker

switch is in the ON position. This feature provides extra light for increased visibility.

LIVE-TOOL INDICATOR

The LED indicator shines green when the tool is plugged into a power source.

PAD BRAKE

The integrated pad brake will quickly stop the spinning pad when the sander is

turned off.

,_ WARNING: If any parts are broken or missing, do not attempt to connect the

sander to a power source or operate the sander until the broken or missing parts

are replaced. Failure to do so could result in possible serious injury.

_, WARNING: Do not attempt to modify this sander or create accessories not

recommended for use with this sander. Any such alteration or modification is misuse

and could result in a hazardous condition leading to possible serious injury.

,_, WARNING: To prevent accidental starting that could cause serious personal

injury, always disconnect the sander from the power source when assembling

parts, making adjustments, installing or removing sandpaper, cleaning, or when

it is not in use.

UNPACKING

* Carefully remove the tool and any accessories from the carton. Make sure

that all items listed in the packing list are included.

* Inspect the tool carefully to make sure no breakage or damage occurred

during shipping.

* Do not discard the packing material until you have carefully inspected and

satisfactorily operated the tool.

* If any parts are damaged or missing, please return the tool to the place

of purchase.

PACKING LiST

Random orbit sander, sandpapers (grit 60,120,220), dust box, bag and

operator's manual.

WARNING: To prevent accidental starting that could cause serious personal

injury, always disconnect the sander from the power source when assembling

parts, making adjustments, installing or removing sandpaper, cleaning, or when

it is not in use.

TURNING THE SANDER ON/

OFF (Fig. 2}

To turn on the sander, connect

the plug to an electrical outlet,

and then depress the side of the

rocker switch marked "1".

To turn it off, depress the side of

the rocker switch marked "O". The

integrated pad brake will quickly

stop the spinning pad when the

sander is turned off.

LED WORKLIGNT (Fig. 3}

The LED worklight, located in the

front of the tool, will turn on when

the rocker switch is in the ON (I)

position. The LED worklight will

turn off when the switch is in the

OFF (O) position. This provides

additional lighting on the surface

of the workpiece for operation in

lower-light areas.

Fig. 2

On/Off

rocker

switch

Fig. 3

LED

worklight

VARIABLE=SPEED

DiAL (Fig. 4}

The variable-speed dial allows

you to match the correct speed

to the sandpaper you are using

and the particular surfaces you

are sanding for either fast material

removal or a fine, smooth finish.

Rotate the dial from 1to 6, with 1

being the lowest speed and 6 the

highest speed.

Fig. 4

Live-tool

indicator

Variable-

speed dial

THE LIVE=TOOL INDICATOR (Fig. 4}

When the tool is plugged into an electrical supply, the live-tool indicator

will shine green to remind you that the tool is plugged in. When the tool is

unplugged, the live-tool indicator will turn off.

PRESSURE CONTROL (Fig. 5)

The pressure-control indicator

lights to let you know if you are

applying the proper amount of

pressure during operation.

If only the green indicator light Pressure

illuminates, it indicates that you control

are applying the correct amount

of pressure, indicator

If the yellow and the green lights

both illuminate, they indicate that

you are applying a little more

pressure than needed.

Ifthe red, yellow and green indicator lights all illuminate, this indicates that you are

applying too much pressure and you need to lessen the pressure as soon as possible.

,_ CAUTION: To prevent possible personal injury or tool or workpiece damage,

always be sure that the pressure control illuminates only green during tool operation.

ATTACHING THE

SANDPAPER (Fig. 6)

WARNING: Always inspect the

sandpaper before attaching. Do

not use if broken, torn or defective.

1. Disconnect the sander from

the power source.

2. Place the random orbit sander

upside down on a flat surface.

3. Remove any dust or debris

from the sanding pad.

4. Align the holes of the

sandpaper with the holes in

the sanding pad and firmly

press the sandpaper against

the sanding pad to ensure a

good attachment.

Fig. 6

Fig. 7

Sandpaper

Sanding pad

DUST BOX (Fig. 7)

,_ WARNING: Do not use the

dust box when sanding metal.

Using the dust box when sanding

metal creates a fire hazard, which

could damage the tool and lead to

serious personal injury.

Your random orbit sander is

supplied with a dust box to help

you keep the working area clean. The dust box is ideal for smaller jobs.

To install:

1. Disconnect the sander from the power source.

2. Align the rib on the dust-exhaust port with the groove on the dust-collecting

box outlet.

3. Slide the dust box onto the port as far as possible (Fig. 7).

NOTICE: From time to time, clean the vacuum adaptor with a dry brush.

To remove:

1. Disconnect the sander from the power source.

2. Grip the dust-collecting box firmly, and pull it out from the tool (Fig. 7).

NOTICE: For longer periods of use, or on large pieces of work, it is advisable to

use a suitable vacuum cleaner. Attach a 1-1/4 in. wet/dry-vacuum hose to the

dust-exhaust port. it is advisable to wear a suitable dust mask, as there may be

residual airborne dust particles in the area.

,_ WARNING: The dust that is produced while sanding can be detrimental

to health, flammable, or explosive. Suitable safety measures are required.

Examples: Some types of dust are known to cause cancer. Always wear a dust

mask, and use the proper dust collection method: dust box for small volume and

vacuum connection for large volume dust collection.

SELECTING THE RIGHT GRADE OF SANDPAPER

Different grades of sandpaper can be purchased from the store where you

purchased the tool. Available grades are: Coarse, Medium and Fine.

Use a coarse grit to sand rough finishes, medium grit to smooth the work and

fine grit for finish sanding.

It is best to make a trial run on a scrap piece of material to determine the

optimum grade of sandpaper for a particular job.

SANDING

This sander can be used for most sanding operations on materials such as wood,

plastic, metal and painted surfaces. Do not use the sander for wet sanding.

,_, WARNING: Do not touch the vents after prolonged use; the gear box could

be very hot.

_, WARNING: Wear safety goggles, dust mask, and hearing protection.

_1_ CAUTION: Clamp the workpiece to prevent it from moving during operating.

An unsecured workpiece could be thrown towards the operator, causing injury.

1. Plug the sander to the power source.

WARNING: Before connecting the sander to power source, always check to

be sure that the switch is in the OFF (O) position. Failure to do so could result in

accidental starting of the sander, causing possible serious injury.

2. Place the sander on the workpiece so that the sandpaper is fully in contact

with the workpiece.

3. Start the sander.

,_ WARNING: Keep your head away from the sander and the sanding area.

Your hair could be drawn into the sander causing serious injury.

4. For best sanding results, apply light pressure on the sander, but do not

force the tool. Check to make sure that the red pressure control indicator

light never illuminates.

NOTICE: Applying additional pressure only slows the motor, rapidly wears

sandpaper, and greatly reduces sander speed. Excessive pressure will overload

the motor, possibly causing damage from the motor overheating and can result

in inferior work.

5. Move the sander slowly over the workpiece, making successive passes in parallel

lines, circles, or crosswise movements. The removal rate and the sanding pattern

are determined by the choice of sandpaper and the work surface.

6. Do not allow sanding on one spot too long, as the sander's rapid action may

remove too much material and make the surface uneven.

Upon completion of the sanding operation, remove the sander from the

workpiece, turn the sander off and wait until it comes to a complete stop

before putting it down.

Extended periods of sanding may tend to overheat the motor. If this occurs,

remove the sander from the workpiece and turn it off. Wait until the sander

comes to a complete stop before putting the sander down. Remove the

sandpaper and, without obstructing the vent area with your hand, turn the

sander on and run it free without a load to cool the motor.

WARNING: Before cleaning or performing any maintenance, make sure that

the random orbit sander has been disconnected from the power source.

,_ WARNING: Always wear safety goggles or safety glasses with side shields

when using compressed air to clean the tool. Ifthe operation is dusty, also wear a

dust mask.

CLEANING THE DUST

BOX (Fig. 8)

For most efficient operation,

empty the dust box when it is no

more than half full. This will permit

the air to flow through the box

better. Always empty and clean

the dust box thoroughly when you

have finished sanding and before

you store the sander.

To empty the dust box

Fig. 8

Upper cover

Filter

_st box

1. Disconnect the sander from the power source.

2. Remove the dust box from the sander and shake out the dust.

3. For a more thorough cleaning of the dust box, open the upper cover and

remove it from the dust box.

4. Gently shake or tap the dust box and the cover to empty.

5. Use a soft brush to clean the filter.

NOTICE: The filter cannot be rinsed with water.

6. Reattach the upper cover to the box, and firmly reinstall the box on the sander.

WARNING: Collected sanding dust from sanding surface coatings such as

polyurethanes, linseed oil, etc. can self-ignite in the sander dust box or elsewhere

and cause fire. To reduce the risk of fire, always empty the dust box frequently

while sanding and never store or leave a sander without totally emptying its dust

box. Also follow the recommendations of the coating manufacturers.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible

to damage from various types of commercial solvents and may be damaged

by their use. Use clean clothes to remove dirt, dust, oil, grease, etc. Keep all

ventilation openings clean.

WARNING: Do not at any time let brake fluids, gasoline, petroleum-based

products, penetrating oils, etc. come in contact with plastic parts. Chemicals can

damage, weaken or destroy plastic which may result in serious personal injury.

WARNING: When servicing, use only identical replacement parts. Use of any

other parts may create a hazard or cause product damage. To ensure safety and

reliability, all repairs should be performed by a qualified service technician.

PROBLEM

The sander does not

work

Unsatisfactory

sanding result

CAUSE

Not connected to power

source

Sandpaper is worn

Sandpaper is not suitable

for the workpiece

SOLUTION

Plug the sander into a

power source

Install new sandpaper

Use correct sandpaper

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3.0 Amp RANDOM ORBIT SANDER MODEL NUMBER 320.39592

The Model Number will be found on the nameplate of the tool Always mention

the Model Number when ordering parts for this tool

To order parts, call 1=888=331 =4569.

1 3127400000 LED Cover 1

2 3321108000 Upper Housing 1

3 2740353000 Stator 1

201 2823858000 Motor Assembly 1

4 5700005000 Ball Bearing 1

5 5650050000 Plain Washer 1

6 3124643000 Insulated Pad 1

7 2751012000 Rotor 1

8 5650043000 Plain Washer 2

9 5700010000 Ball Bearing 1

10 3420858000 Dust Fan 1

11 3420066000 Bearing Support 1

12 5650041000 Plain Washer 1

13 5700018000 Ball Bearing 1

14 3700090000 Washer 1

15 5620069000 Screw 1

16 3121122000 Bearing Cover 1

17 3127394000 Fan Baffle 1

18 5690214000 Brake Ring 1

19 3400153000 Base Pad 1

20 5620419000 Screw With Washer 4

21 3810300000 Sanding Paper 1

22 3127321000 Switch Cover 1

23 3700577000 Fixing Board 1

24 4870051000 Switch 1

25 3321106000 Left Housing 1

26 3127402000 LED Cover 1

3127401000 LED Cover

28 2830025000 Electric Assembly 1

29 5610024000 Tapping Screw 2

30 4960285000 Carbon Brush 2

31 5610011000 Tapping Screw 4

32 4930384000 Receptacle 2

33 3120234000 Cord Anchorage 1

34 3121124000 Cord Guard 1

35 4970034000 Capacitor 1

36 4930004000 Connecter 1

37 4930061000 Shark Teeth Terminal 2

38 2800186000 Brush Holder 2

39 5690013000 O Ring 1

40 4810002000 Power Cord & Plug 1

41 2490136000 Nylon String 1

42 5610013000 Tapping Screw 2

43 5610248000 Tapping Screw 8

44 3321095000 Right Housing 1

45 5660187000 C Ring 1

46 5690268000 O Ring 1

202 2823731000 Dust Box Assembly 1

47 3127366000 Dust Box Cover 1

48 3705602000 Dust Filter Paper 1

49 3127367000 Dust Box 1

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lR H

® Registered Trademark / M Trademark of KCD IP, LLC in the United States, or Sears Brands, LLC Jn other countries

® Marca Registrada / T_4Marca de F&brica de KCD IP. LLC en Estados Unidos, o Sears Brands, LLC in otros parses

Craftsman 320.39592 Owner's manual

Brand: Craftsman

Model: 320.39592

Category: Power tools

Type: Owner's manual

This manual is also suitable for

32039592

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Craftsman 320.39592 Owner's manual

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