ESAB PRB 18-40, PRB 36-80, PRB 71-160, PRB 140-220 - A21 PRB 18-40, A21 PRB 36-80, A21 PRB 71-160, A21 PRB 140-220 User manual

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SAFETY 2..............................................

TECHNICAL DESCRIPTION 3.............................

INSTALLATION 5........................................

OPERATION 7..........................................

MAINTENANCE 9........................................

SICHERHEIT 11..........................................

TECHNISCHE BESCHREIBUNG 12.........................

INSTALLATION 14........................................

BETRIEB 16..............................................

WARTUNG 18............................................

SÉCURITÉ 20............................................

DESCRIPTION TECHNIQUE 21............................

INSTALLATION 23........................................

MISE EN MARCHE 25.....................................

ENTRETIEN 27...........................................

VEILIGHEID 29...........................................

TECHNISCHE BESCHRIJVING 30..........................

INSTALLATIE 32..........................................

GEBRUIK 34.............................................

ONDERHOUD 36.........................................

DIMENSION DRAWING -- MASSBILD --

COTES D’ENCOMBREMENT -- MAATSCHETS 38......

DIAGRAM -- SCHALTPLAN -- SCHÉMA -- SCHEMA 40........

WEAR COMPONENTS - VERSCHLEISSTEILE -

PIÈCES D’USURE - SLIJTAGEONDERDELEN 48......

Rights reserved to alter specifications without notice.

Änderungen vorbehalten.

Sous réserve de modifications sans avis préalable.

Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.

-- 1 --mmvarnea

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND

OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR

EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANU--

FACTURER’S HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet g loves or

wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to keep fumes and gases from

your breathing zone and the general area.

ARC RAYS -- Can injure eyes and burn skin

S Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby.

NOISE -- Excessive no ise can damage hearing

S Protect your ears. Use ear defenders or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION

S Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE OPERATING MANUAL

BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

SAFETY

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SAFETY

Users of ESAB welding equipment have u ltim ate responsibility for ensuring that any-

one who works on or near the equipment observes all the relevant safety precau-

tions.

Safety precautions must meet the requirements that apply to this type of welding

equipment.

The following recommendations should be observed in addition to the standard re-

gulations that apply to the work place.

All work must be carr ied out by tr ained personnel who are familiar with the operation

of the welding equipment.

Incorrect operation of the equipment may lead to a hazardous situation which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S the location of emergency stops

S its function

S relevant safety precautions

S welding

To make this easier each switch, pushbutton or potentiometer is marked with a

symbol or text that indicates its function when activated.

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment

when it is started up.

S that no--one is unprotected when the arc is struck

3. The work place must:

S be suitable for the purpose

S be free from draughts

4. Personal safety equipment

S Alwa ys wear recommended personal safety equipment, such as safety

glasses, flame--proof clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified

electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close

at hand.

S Lubrication and maintenance must not be carried out on the equipment dur-

ing its operation.

TECHNICAL DESCRIPTION

-- 3 --dsa2d1ea

TECHNICAL DESCRIPTION

Pipe welding tool A21 PRB is designed for TIG welding of pipe joints.

The pipe welding tool is water--cooled and designed for use with standard ESAB TIG

welding equipment -- PROTIG 315 and MECHTIG 315. If filler wire is required the

MEI 20 wir e feed unit can be used.

Technical data

Pipe welding tool PRB 18--40 PRB 36--80 PRB 71--160 PRB 140--220

Order number 332 912--880 332 913--880 332 914--880 332 915--880

Pipe. external diameter 18--40 36--80 71--160 140--220

Rotation speed (rpm) 0.15 -- 2.3 0.1, -- 1.3 0.04 -- 0.62 0.03 -- 0.57

Max. welding current at 100% duty

cycle

250 250 250 250

Electrode diameter (mm) 1.6 (2.4) 2.4 (1.6) 2.4 (1.6) 2.4 (1.6)

Weight excl. connecting cable 2.2 kg 4.1 kg 11.5 kg 15 kg

Dimension drawing See on page

38

See on page

38

See on page

39

See on page

39

Drive unit

Motor rotor voltage, max.

Motor rotor current, max.

Motor speed at 20 V

24 V DC

0.5 A DC

3000 v/min

Continuous A--weighted noise level 58 db

Tachometer generator voltage 1,8 V

Gear ratio 91.12:1

Filler wire diameter 0.6 , 0.8

dsa2d001

The pipe welding tool is designed according to a special clamping principle that al-

lows quick and accurate positioning on the pipe. A pair of jaws ( 1) lock the pipe weld-

ing tool onto the pipe when the locking lever (2) is pressed against the handle. Dur-

ing welding the only part that rotates is the gear ring (3).

TECHNICAL DESCRIPTION

-- 4 --

dsa2d1ea

Rotation is provided by a drive unit (4) consisting of a permanently magnetised DC

motor, which is supplied with current from the control equipment, and a tachometer

generator, which generates a voltage that is proportional to the speed of the DC

motor. This voltage is fed back to the control equipment.

INSTALLATION

-- 5 --dsa2i1ea

INSTALLATION

General

1. MECHT IG 315, see operating manual 443 420.

2. PROTIG 315, see operating manual 443 419.

3. Wire feed unit MEI 20 see operating manual 443 421.

dsa2i002

4. Secure the connecting cable to the hose support (6) and hose guide (7) to pre-

vent it being burnt by the pipe.

dsa2i003

5. If required, install the wire conduit and contact tip supplied (9). Adjust the posi-

tion of the filler wire in relation to the electrode using an Allen key.

6. Screw the gas lens onto the electrode holder (9) using an Allen key.

7. For dimensions, see on page 38.

8. For diagram, see on page 40.

Reducing the width of the pipe welding tool for welding in restricted

spaces.

PRB 18--40

S Remove one of the hose supports (6).

NOTE!Do not remove the hose support (6) that secures the power/water cable.

S Replace the adjuster bolt (5) by an M5 Allen screw.

INSTALLATION

-- 6 --

dsa2i1ea

PRB 36--80, 71--160 och 140,220

S Remove the hose guide (7).

S Replace the adjuster bolt (5) by an Allen screw.

WARNING!

Rotating parts can cause injury, take great care.

OPERATION

-- 7 --dsa2o1ea

OPERATION

dsa2o001

1. Set the correct pipe diameter using the knob (2) while holding the locking lever

(4) closed.

2. Open the pipe welding tool by releasing the locking lever (4).

3. Turn the knob (2) a further 1/4 turn to take up any play.

4. Lock the pipe welding tool on the pipe using the locking lever (4).

5.

dsa2i003

Open the release lever (3) on the tool.

6. Turn the gear ring (8) about 1.5 turns, to wind up the connecting cable. The pipe

welding tool is now ready for welding.

7.

dsa2i002

Adjust the electrode height using an Allen key.

OPERATION

-- 8 --

dsa2o1ea

8. Adjust the transverse position of the electrode using the axial adjustment screw

(5).

9. Set the welding parameters (see programming manual for PROTIG 443 425)

10. Open the locking lever on the tool (4) once welding is complete.

11. Also see the programming manual for PROTIG 315, order no. 443 425 and the

operating manual for MECHTIG 315, order no. 455 381--001.

MAINTENANCE

-- 9 --dsa2m1ea

MAINTENANCE

Daily

1. Check that all cables and hoses are free from damage.

2. Clean the pipe welding tool.

If necessary

1. Lubricate all sliding surfaces with Molykote G Rapid Paste.

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-- 4 1 --dsa2e1 1a

DIAGRAM -- SCHALTPLAN -- SCHÉMA -- SCHEMA

PROTIG 315 -- PRB 18--220

Designation Bezeichnung Désignation Omschrijving

A PRB Tube welding tool PRB Rohrschweisswerk-

zeug

PRB Outil de soudage de

tubes

PRB--gereedschap

B Programming unit Programmiereinheit Unité de programmation Programmeerunit

C Remote control, start/stop Fernsteuerung, Start/

Stopp

Commande à distance,

marche/arrêt

Afstandsbediening start/

stop

D PROTIG front connection PROTIG Frontan--

schluss

PROTIG connexion fronta-

le

PROTIG frontaan--

sluiting

E PROTIG rear connection PROTIG Anschluss hinten PROTIG connexion arrière PROTIG--achteraan--

sluiting

G Wire feed unit

MEI 20

Drahtvorschubeinheit

MEI 20

Dévidoir

MEI 20

Draadvoedingsunit

MEI 20

H Emergency stop Notaus Arrêt d’urgence Noodstop

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-- 4 5 --dsa2e1 1a

DIAGRAM -- SCHALTPLAN -- SCHÉMA -- SCHEMA

MECHT IG 315 -- PRB 18--220

Designation Bezeichnung Désignation Omschrijving

A PRB Tube welding tool PRB Rohrschweisswerk-

zeug

PRB Outil de soudage de

tubes

PRB--gereedschap

B Programming unit Programmiereinheit Unité de programmation Programmeerunit

C MECHTIG front connec-

tion

MECHTIG Front--

anschluss

MECHTIG connexion fron-

tale

MECHTIG--frontaan--

sluiting

D MECHTIG rear connection MECHTIG Anschluss hin-

ten

MECHTIG connexion ar-

rière

MECHTIG--achteraan--

sluiting

G Wire feed unit

MEI 20

Drahtvorschubeinheit MEI

20

Dévidoir

MEI 20

Draadvoedingsunit

MEI 20

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ESAB Welding Equipment AB

SE--695 81 LAXÅ

SWEDEN

Phone +46 584 81 000

Fax +46 584 123 08

www.esab.com

000930

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna--Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 726 80 05

THE CZECH REPUBLIC

ESAB VAMBERK s.r .o.

Prague

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Copenhagen--Valby

Tel:+4536300111

Fax:+4536304003

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel:+33130755500

Fax:+33130755524

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 204

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel:+3612044182

Fax:+3612044186

ITALY

ESAB Saldatura S.p.A.

Mesero (Mi)

Tel:+3902979681

Fax:+390297289181

THE NETHERLANDS

ESAB Nederland B.V.

Utrecht

Tel: +31 30 248 59 22

Fax: +31 30 248 52 60

NORWAY

AS ESAB

Larvik

Tel:+4733121000

Fax:+4733115203

POLAND

ESAB Sp.z.o.o

Warszaw

Tel: +48 22 813 99 63

Fax: +48 22 813 98 81

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 1 837 1527

Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r .o.

Bratislava

Tel:+421744882426

Fax:+421744888741

SPAIN

ESAB Ibérica S.A.

Alcobendas (Madrid)

Tel: +34 91 623 11 00

Fax: +34 91 661 51 83

SWEDEN

ESAB Sverige AB

Gothenburg

Tel:+4631509500

Fax:+4631509222

ESAB International AB

Gothenburg

Tel:+4631509000

Fax:+4631509360

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem--MG

Tel: +55 31 333 43 33

Fax: +55 31 361 31 51

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 44 11

Fax: +1 843 664 44 58

Asia/Pacific

AUSTRALIA

ESAB Australia Pty Ltd

Ermington

Tel: +61 2 9647 1232

Fax: +61 2 9748 1685

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 6539 7124

Fax: +86 21 6543 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. Esabindo Pratama

Jakarta

Tel: +62 21 460 01 88

Fax: +62 21 461 29 29

MALAYSIA

ESAB (Malaysia) Snd Bhd

Selangor

Tel: +60 3 703 36 15

Fax: +60 3 703 35 52

SINGAPORE

ESAB Singapore Pte Ltd

Singapore

Tel: +65 861 43 22

Fax: +65 861 31 95

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 861 74 42

Fax: +65 863 08 39

SOUTH KOREA

ESAB SeAH Corporation

Kyung -- Nam

Tel:+825512898111

Fax: +82 551 289 88 63

THAILAND

ESAB (Thailand) Ltd

Samutprakarn

Tel: +66 2 393 60 62

Fax: +66 2 748 71 11

UNITED ARAB EMIRATES

ESAB Middle East

Dubai

Tel: +971 4 338 88 29

Fax: +971 4 338 87 29

Representative offices

BULGARIA

ESAB Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

EGYPT

ESAB Egypt

Dokki--Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

ROMANIA

ESAB Representative Office

Bucharest

Tel/Fax: +40 1 322 36 74

RUSSIA--CIS

ESAB Representative Office

Moscow

Tel: +7 095 937 98 20

Fax: +7 095 937 95 80

ESAB Representative Office

St Petersburg

Tel: +7 812 325 43 62

Fax: +7 812 325 66 85

Distributors

For addresses and phone

numbers to our distrubutors in

other countries, please visit our

home page

www.esab.com

ESAB PRB 18-40, PRB 36-80, PRB 71-160, PRB 140-220 - A21 PRB 18-40, A21 PRB 36-80, A21 PRB 71-160, A21 PRB 140-220 User manual

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