Charnwood Country 15B User manual

Charnwood
Brand
Charnwood
Model
Country 15B
Category
Stoves
Type
User manual

This manual is also suitable for

CHARNWOOD
COUNTRY15B
RoomheaterwithBoiler
Operating
and
InstallationInstructions
CHARNWOOD BishopsWay,Newport,IsleofWightPO305WS,UnitedKingdom
T:+44(0)1983537799F:+44(0)1983537788[email protected]kwww.charnwood.com
Beforelightingthestovecheckwith
theinstallerthattheworkandchecks
describedintheInstallation
Instructionshavebeencarriedout
correctlyandthatthechimneyhas
beenswept,issoundandfreefrom
anyobstructions.Donotlightthefire
beforetheboilerandheatingsystem
havebeenfilledwithwaterasthiscan
damagetheboiler.
Pleasepaycarefulattentiontothe
specialpointsmadewitheachtypeof
fuelastheywillhelpyoutogetthe
bestfromyourstove.Itmustbe
rememberedthatonlysmokelessfuels
maybeburntinsmokecontrolareas
onthisstove.Ifyouarenotsure
whetheryouareinasmokecontrol
area,thenpleasecheckwithyour
LocalAuthority.
Therecommendedsmokelessfuels
whicharesuitableforuseinsmoke
controlareasonthisstoveareas
follows:
Ancit,(PhurnacitePlus)
AnthraciteLargeNuts,
Homefire,
Maxibrite,
Phurnacite,
SunbriteDoubles,
WelshDrySteamCoal(LargeNuts).
Housecoaldoubles,treblesorcobbles
mayallbeburnt.Donotusesingles,
smallnuts,orcoaldust
Itisimportantthatlargesizecoalis
used(ie.largerthan2inchor50mm
insize).Thecoalshouldbedry.
Whenburningcoalalittleextracareis
needed.Pleasetakenoteof thesection
"SpecialPointsForBurningCoal".
Onlydrywellseasonedwoodshould
beburntonthisapplianceasburning
wetunseasonedwoodwillgiveriseto
heavytardepositsinthestove,onthe
glassandwithinthechimney.Forthe
samereasonhardwoodisbetterthan
softwood.Burningwetunseasoned
woodwillalsoresultinconsiderably
FUELS
SmokelessFuels
Coal
Wood
reducedoutputs.Thewoodshouldbe
cutandsplitandthenlefttoseasonin
awellventilateddryplaceforatleast
oneyearbutpreferablytwoyears
beforeuse.
Ensurethatthepeatiswelldried
beforeuse.Burningwetpeatwillgive
risetoheavytardepositsandreduced
outputs.
Atfirstyoumayfindithelpfultotry
severalfuelstofindthemostsuitable.
Ifyouareunabletoobtainthefuel
youwantaskyoursupplier,oran
approvedfueldistributortosuggestan
alternative.
Usethedooropeningandashpantool
toopenandclosethedoors.Turnthe
right-handdoorknobanti-clockwise
toopenandclockwisetoclose(see
Fig.1)
YourCharnwoodstoveisfittedwitha
multifuelgratewhichenablesboth
solidfuelsandwoodtobeburned
equallyeffectively.Thegratehastwo
positions:-
Peat
DOOROPERATION
MULTIFUELGRATE
PETROLEUMCOKEISNOT
SUITABLEFORUSEONTHIS
APPLIANCE.ITSUSEWILL
INVALIDATETHEGUARANTEE.
1)Inthesolidfuelpositionthegrate
barsareverticalwithgapsinbetween
allowingtheprimarycombustionair
tocomeupthroughthegrateand
throughthefuelbed.
2)Inthewoodpositionthegratebars
arehorizontal,allowingthe
combustionairtocomeroundthe
sidesofthegrateandoverthetopof
it.Wheninthewoodpositionashis
abletobuilduponthegrateasis
necessaryforeffectivewoodorpeat
burning.
Movementofthegratefromone
positiontotheotheriseffectedusing
thetoolsuppliedasshowninFig.2.
Thegrateisputintothesolidfuel
positionbymovingthetoolupuntil
thehandleisinthe1o'clockposition.
Thegrateisputintothewoodposition
bymovingthetooldownuntilthe
handleisinthe5o'clockposition.To
riddletheappliancewhenburning
solidfuelsthetoolshouldbemoved
betweenthe1o'clockand3o'clock
positionsseveraltimes.Whenburning
woodorpeattheashshouldbe
allowedtobuildupandriddling
shouldonlybecarriedoutonceor
twiceaweek.
Thestovemaybelitusingdry
kindlingwoodandpaperorfire
lighters.Setthegrateintoeitherthe
woodpositionorthesolidfuel
positionasrequired.Placethepaper,
LIGHTING
OPERATINGINSTRUCTIONSFORTHE
CHARNWOODCOUNTRY15B
Fig.1StoveControls
Control
Airwash
ClosedOpen
Doorhandle
ToOpen
Riddler
Lever
Control
Thermostat
ThermostatFlap
(BehindPanel)
Page1
Country15B09/03
orfirelighters,andkindlingonthe
grateandcoverwithapproximately2
inchesoffuel.Turnthecontrolknob
tomaximum,andopentheairwash
controlfully(seeFig.1).Lightthe
paperorfirelighters.Closethedoors
untilthefueliswellignitedthenload
withfuelandadjusttheaircontrolsto
therequiredsetting.
Oninitiallighting,thestovemay
smokeandgiveoffanodourasthe
siliconpaintwithwhichthefireboxis
paintedreactstotheheat.Thisis
normalandwillceaseafterashort
time,butmeanwhiletheroomshould
bekeptwellventilated.
Whenrelightingthestove,riddle(if
burningsolidfuel),removeany
clinkerfromthefirebedandthen
emptytheashpan.
Therateofburningandhencethe
outputiscontrolledbythecontrol
knobonthesideofthefireandthe
airwashcontrol(seeFig.1).
Thecontrolknobislinkedtoa
thermostatwhichsensestheboiler
temperature.Thenumberatthefront
oftheknobisthenumberatwhichit
isset.
Theairwashcontrolshouldbekeptat
leastslightlyopenmostofthetimeto
keeptheglassclean.Itmaybefully
openedwhenrapidheatingisrequired
ortohelpcleananydepositsfromthe
glass.Itwillnotbepossibletokeep
theglassclean ifthiscontrolisfully
closed,particularlyimmediatelyafter
refuelling.
Whenburningsolidfuelsriddling
twiceadayisusuallysufficient.When
burningwoodorpeat,ashshouldbe
allowedtobuildupandgenerally
weeklyriddlingwillbesufficient.The
fireshouldberiddledwiththedoors
shut(seeFig2.)Placethetoolonto
theriddlingleverandrotatebetween
the1o'clockand3o'clockpositions
severaltimes.Toomuchriddlingcan
resultinemptyingunburntfuelinto
theashpanandshouldthereforebe
avoided.Ifanyclinkerformsitshould
beremovedfromthefirebed.After
riddling,thegrateshouldbeputback
intothesolidfuelorwoodpositionas
required(thetoolshouldbeinthe1
o'clockpositionforsolidfuelorinthe
5o'clockpositionforwood).
CONTROLLINGTHE
FIRE
RIDDLING
REFUELLING
ASHCLEARANCE
SPECIALPOINTS
WHENBURNING
COAL
Keepthefireboxwellfilledbutdonot
overfilltopreventfuelfromspilling
overthetopofthefrontfirebars.
Careshouldbetakenespeciallywhen
burningwoodthatfueldoesnot
projectoverthefrontfirebarsor
damagetotheglassmaybecaused
whenthedoorsareclosed,itcanalso
causetheglasstoblackup.
Theashpansshouldbeemptied
regularlybeforeitbecomestoofull.
Neverallowtheashtoaccumulatein
theashpanssothatitcomesincontact
withtheundersideofthegrateasthis
willseriouslydamagethegratebars.
Theashpansarehandledusingthetool
provided.Careshouldbetakento
ensurethatashiscoolbefore
emptyingitintoplasticlinersorbins.
Tomakeashremovaleasierthereisa
special
available.Thismaybepurchasedfrom
yoursupplieror,incaseofdifficulty,
fromourselves.
Whenloadingthestovetakecarenot
tosmotherthefire,insteadfillthe
fireboxintwostageswaitingbetween
Charnwoodashcarrier
eachstagefortheflamestoappear
abovethefire.
Afteraperiodofslumberingalways
turntheaircontroluptomaximum
andwaituntilflamesappearabovethe
fuelbedbeforeopeningthedoors.
Burningcoalwillproducemoresoot
depositsthanotherfuels,especiallyif
thefireisrunatlowlevelsforlong
periods.Itisthereforevitaltoclean
thethroatplateregularly,weekly
cleaningisrecommended.
NeverfullyclosetheAirwashcontrol
whenburningcoal.
Thegrateshouldbekeptinthewood
burningpositionandshouldnotbe
riddleduntiltheashbecomessodeep
thatitbeginstoblockthe passageof
airintothefireboxatthesideofthe
grate.Whenthisisthecasedonot
removealloftheashusingthe
riddlingmechanismbutkeepalayer
abouthalfaninchthickasthisenables
thewoodtoburnmoreeffectively.
Whenburningwoodorpeatusethe
airwashcontrolinthesamewayas
described(see"CONTROLLING
THEFIRE")
Forovernightburningthefiredoors
mustbeclosed.
Whenburningsolidfueltheashpans
shouldbeemptiedandthefireriddled.
Ifthefireisverylowthenitmaybe
necessarytoaddalittlefuelandturn
thethermostatcontroluptomaximum
forabriefperioduntilthefire is
burningbrightlybeforefillingwith
fuel.Whenthenewfuelhasignited,
thethermostatcontrolshouldbe
turneddowntotherequiredsetting
andtheairwashcontrolmovedtoa
lowsetting.Ifthecentralheating
pumpisoffovernightthenthe
thermostatmaybeleftatthesame
settingforbothdayandnight
operation.Ifthecentralheatingpump
isonovernightthensetthethermostat
controltogivetherequiredlevelof
heating.Someexperimentationwillbe
necessarytofindthesettingsmost
suitablefortheparticularfuelused
andthedrawonthechimney.
Torevivethefire,emptytheashpans,
riddle,andopentheaircontrolsto
SPECIALPOINTS
WHENBURNING
WOODANDPEAT
OVERNIGHT
BURNING
Fig2.GrateOperation
SolidFuel
Riddle
Wood
Page2
Country15B09/03
maximum.Whenthefireisburning
wellloadonmorefuelasnecessary
andmovetheaircontrolstothe
desiredsetting.
Whenburningwooduselargelogs
ratherthansmallones.Proceedas
above,butdonotriddlethefireeither
whenshuttingdownorreviving.
Thestoveisfinishedwithahigh
temperaturepaintwhichwill
withstandthetemperatures
encounteredinnormaluse.Thismay
becleanedwithadamplint-freecloth
whenthestoveiscold.Shouldre-
paintingbecomenecessary,high
temperaturepaintsareavailablefrom
yoursupplierorfromstoveshops.
Theglassinthedoorsisazero
expansionceramicglass,capableof
withstandingtheheatofthefire.
Beforecleaningtheglassopenthe
doorsandallowthemtocool.Clean
theglassusingadampclothandthen
wipingoverwithadrycloth.Any
stubborndepositsontheglassmaybe
removedwithaproprietarystoveglass
cleanerorceramichobcleaner.Some
depositsontheglassmaybeburntoff
simplybyrunningthefireatafastrate
forafewminutes.Donotuseabrasive
cleanersorpadsasthesescanscratch
thesurfacewhichwillweakenthe
glassandcauseprematurefailure.
Itisimportantthatthethroatplateand
allthestovefluewaysarekeptclean.
Whenburningsmokelessfuelsthey
shouldbecleanedmonthly.When
burningotherfuelstheyshouldbe
cleanedatleastonceaweek,andmore
frequentlyifnecessary.Itisnot
necessarytoletthefireoutcompletely
tocarryouttheseoperations.
Thethroatplateisloweredusingthe
dooropeningtool.Slidethetoolinto
thebracketfromtheside,pullthe
throatplateforward,andthenlowerit
asshowninFig.3.Anysootydeposits
shouldthenbesweptfromtheplate
andintothefire.
Whilethethroatplateisloweredclean
anysootydepositsfromtheboiler
facesandtheairwashtubes.
Returnthethroatplatetoitscorrect
position-raisethefrontoftheplate,
pushitbackandthenloweritontothe
retaininglugs.
CLEANINGAND
MAINTENANCE
THROATPLATEAND
FLUEWAYCLEANING
CHIMNEYSWEEPING
TROUBLESHOOTING
FireWillNotBurn.
Thechimneyshouldbesweptatleast
twiceayear.Whereatopoutletis
useditwillgenerallybepossibleto
sweepthechimneythroughthe
appliance.
Firstremovethesidefireplates,front
firebarsandthethroatplate.Then
sweepthechimneyensuringthatsoot
isremovedfromallhorizontal
surfacesaftersweeping.
Insituationswhereitisnotpossibleto
sweepthroughtheappliancethe
installerwillhaveprovidedalternative
means,suchasasootdoor.After
sweepingthechimneytheappliance
flueoutletandthefluepipe
connectingthestovetothechimney
mustbecleanedwithafluebrush.
Afterclearinganysootfromwithin
thestove,replacethethroatplate(see
Fig.3),thefrontfirebars,andside
fireplates.
Differenttypesofsweep'sbrushesare
availabletosuitdifferentflueways.
Forstandardbrickchimneysawire
centresweep'sbrushfittedwitha
guidewheelisrecommended.For
prefabricatedinsulatedchimneysthe
manufacturersinstructionswithregard
tosweepingshouldbeconsulted.
Checkthat:
a)theairinletisnotobstructedinany
way,
b)chimneysandfluewaysareclear,c)
thatasuitablefuelisbeingused,d)
thatthereisanadequateairsupply
into theroom,
e)thatanextractorfanisnotfittedin
thesameroomasthestove.
f)thereissufficientdrawinthe
chimney,(oncethechimneyiswarma
draughtreadingofatleast0.10inches
watergaugeshouldbeobtained).
Keepingtheglasscleanrequiresa
certainamountofexperimentationdue
tothedifferencesinthedrawof
differentchimneys.Thefollowing
pointsshouldbenotedandwithalittle
careshouldenabletheglasstobekept
cleaninmostsituations:
a)Theairwashreliesonasupplyof
heatedairtokeeptheglassclean,
therefore,whenlightingthestove
allowthefirebedtobecomewell
establishedbeforeclosingtheair
controls.Thismayalsobenecessary
whenre-fuellingthestove.
b)Whenre-fuellingkeepthefuelas
farbackfromthefrontfirebarsas
possible,donottrytofittoomuch
fuelintothefirebox.
c)Nevercompletelyclosetheairwash
control-asaguideitshouldbeat
leastaquarteropen.
d)Wetwoodorlogsoverhangingthe
frontfirebarswillcausetheglassto
blacken.
Itisalwaysmoredifficulttokeepthe
glasscleanwhenrunningthestove
veryslowlyforlongperiods.
Ifblackeningoftheglassstilloccurs
checkthatallflueconnectionsandthe
blankingplatearewellsealed.Itis
alsoimportantthatthechimneydraw
issufficient,(whenthechimneyis
warmadraughtreadingofatleast
2.54mm,or0.10inches,watergauge
shouldbeobtained),andthatitisnot
affectedbydown-draught.
Whenburningcoalsomeblackening
oftheglassmayoccurbelowthelevel
ofthefrontfirebars.Thiswillnot
obscuretheviewofthefireoraffect
itsperformance.
DoorGlassBlacksUp
FumeEmission.
WarningNote:Properlyinstalled
andoperatedthisappliancewillnot
emitfumes.Occasionalfumefrom
de-ashingandre-fuellingmayoccur.
Persistentfumeemissionis
potentiallydangerousandmustnot
betolerated.Iffumeemissiondoes
persist,thenthefollowing
immediateactionsshouldbetaken:
a)Opendoorsandwindowsto
PullForwardandSwingDown
Tool
Fig.3ThroatPlateLocation
ThroatPlate
Page3
Country15B09/03
ventilatetheroom.
b)Letthefireoutandsafelydispose
ofthefuelfromtheappliance.
c)Checkforflueorchimney
blockage,andcleanifrequired.
d)Donotattempttore-lightthefire
untilcauseoffumehasbeen
identified,ifnecessaryseek
professionaladvice.
Themostcommoncauseoffume
emissionisfluewayorchimney
blockage.Foryourownsafetythese
mustbekeptclean.
Checkthat:
a)Thedoorsaretightlyclosed.
b)Theaircontrolsaresetatthe
minimumsetting.
c)thethermostatflapisclosed(atthe
bottomofthelefthandsideofthe
appliance,seeFig.1.)andthatitisnot
preventedfromclosingcompletelyby
apieceofash,
d)Theairwashcontrolisclosed.
e)Asuitablefuelisbeingused.
f)Doorsealsandairwashslideare
intact.
Fireblazingoutofcontrol
Over-Firing
Freezing
LackofHeatTo
Radiators/HotWater
Ifthefireisover-fireditwillcause
prematurefailureoftheinternalfire
parts.Overfiringisoccurringwhen
anypartsofthefirebegintoglowred.
Topreventover-firingensurethat:
a)thedoorsealsarekeptingood
condition,andthatthedoorsare
sealingcorrectly,
b)thethermostatonthefireis
workingcorrectly,
c)asuitablefuelisbeingused,
d)thefireisnotfittedontoaheating
systemwhichistoolarge.
Donotlightthefireifthereisany
possibilitythatanypartsofthesystem
maybefrozen.
Checkthat:
a)thefireisburningproperly-ifnot
thencarryoutthechecksunder"Fire
WillNotBurn".
b)thethroatplateisfittedcorrectly
(seeFig.3.)andthatitisnotdistorted.
c)thedoorsealsareingoodcondition.
d)Ifthehotwatergoescoldwhenthe
pumpisturnedon,orifsomeradiators
arehotterthanothers,thenthesystem
mayneedbalancing,thepumpmaybe
pumpingthewatertooquicklyaround
thesystem,ortheradiatorsmayneed
bleeding.Pleaseaskyourinstallerto
checkthesepoints.
Ifthechimneyisthoroughlyand
regularlyswept,chimneyfiresshould
notoccur.However,ifachimneyfire
doesoccurturnthecontrolstothe
minimumsetting,andtightlyclosethe
doorsoftheappliance.Thisshould
causethechimneyfiretogooutin
whichcasethecontrolsshouldbekept
attheminimumsettinguntilthestove
hasgoneout.Thechimneyand
fluewaysshouldthenbecleaned.If
thechimneyfiredoesnotgooutwhen
theaboveactionistakenthenthefire
brigadeshouldbecalledimmediately.
Afterachimneyfirethechimney
shouldbecarefullyexaminedforany
damage.Expertadviceshouldbe
soughtifnecessary.
ChimneyFires.
Page4
Country15B09/03
HEALTHANDSAFETY
PRECAUTIONS
PERFORMANCE
Pleasetakecarewheninstallingthe
stovethattherequirementsofthe
HealthandSafetyatWorkAct1974
aremet.
Sometypesoffirecementarecaustic
andshouldnotbeallowedtocome
intocontactwiththeskin.Incaseof
contactwashwithplentyofwater.
Ifthereisapossibilityofdisturbing
anyasbestosinthecourseof
installationthenpleaseuseappropriate
protectiveequipment.
Theremustnotbeanextractorfan
fittedinthesameroomasthestoveas
thiscancausetheappliancetoemit
fumesintotheroom.
Theremustbeanadequateairsupply
intotheroominwhichtheapplianceis
installedtotallingatleast100square
cm.(16squareinches)toprovide
combustionair.Thisisparticularly
necessaryiftheroomisdoubleglazed.
Donotlightthefirebeforetheboiler
hasbeenconnectedtothesystemand
filledwithwater,asthiscancause
seriousdamagetotheboiler.
Inadditiontotheseinstructionsthe
requirementsofBS.8303andBS.6461
Pt1&2;1984mustbefulfilled.Local
AuthorityBylawsandBuilding
Regulationsregardingtheinstallation
ofSolidFuelburningappliances,flues
andchimneysmustalsobeobserved.
TheoutputoftheCountry15Bis13.0
kW(44,400Btu/h)towaterand2.5
kW(8,500Btu/h)totheroom.The
outputswereobtainedburning
smokelessfueloverafourhourlyre-
fuellingcyclewiththedoorsclosed.
Theheatoutputtotheroomisdirectly
proportionaltotheheatoutputto
waterasshowninFig.4.Thismeans
thatifthewaterheatingloadisless
thantheratedoutputthentheroom
heatingwillbereducedbythesame
proportion.Thismustbebornein
mindwhencalculatingtheheating
requirements.
CHIMNEY
Inorderfortheappliancetoperform
satisfactorilythechimneyheightmust
notbelessthan4metresmeasured
verticallyfromtheoutletofthestove
tothetopofthechimney.Theinternal
dimensionsofthechimneyshould
preferablybe175mm(7inches)or
200mm(8inches)eithersquareor
roundandMUSTNOTBELESS
THAN150mm(6INCHES).
Ifanexistingchimneyistobeusedit
mustbesweptandchecked,itmustbe
ingoodcondition,freefromcracks
andblockages,andshouldnothavean
excessivecrosssectionalarea(e.g.
greaterthan250mmx250mm).Ifyou
findthatthechimneyisinpoor
condition thenexpertadviceshouldbe
soughtregardingthenecessityof
havingthechimneylined.Ifitis
foundnecessarytolinethechimney
thenaliningsuitableforSolidFuel
mustbeused.
Ifthereisnoexistingchimneythena
prefabricatedblockchimneyoratwin
walledinsulatedstainlesssteelflueto
BS.4543canbeusedeitherinternally
orexternally.Thesechimneysmustbe
fittedinaccordancewiththe
manufacturersinstructionsand
BuildingRegulations.
Singlewallfluepipeissuitablefor
connectingthestovetothechimney
butisnotsuitableforusingforthe
completechimney.
Ifitisfoundthatthereisexcessive
drawinthechimneythenadraught
stabilizershouldbefitted.
Itisimportantthatthereissufficient
drawinthechimneyandthatthe
chimneydoesnotsufferfromdown-
draught.Whenthechimneyiswarm
thedrawshouldbenotlessthan2.54
mm(0.10inches)watergauge.Ifin
doubtaboutthechimneyseekexpert
advice.
Thestovemuststandonafireproof
hearthandmustbesituatedatleast
300mm(12inches)fromany
combustiblematerial.Thepositioning
ofthestoveandthesizeofthehearth
aregovernedbybuildingregulations
forClass1appliances.These building
regulationsstatethatthehearthmust
extendinfrontofthestovebyatleast
300mm(12inches)andtothesidesof
thestovebyatleast150mm(6
inches).Ifindoubtastothe
positioningofthestoveexpertadvice
shouldbesoughteitherfromthe
supplierorthelocalbuilding
inspector.
Thefireplacemustallowgood
circulationofairaroundtheappliance
toensurethatmaximumheatis
transferredtotheroomandalsoto
preventthefireplacefrom
overheating.Agapof150mm(6
inches)eachsideand300mm(12
inches)abovetheapplianceshould
givesufficientaircirculation.Ifa
woodenmantelpieceorbeamisused
inthefireplaceitshouldbea
minimumof460mm(18inches),and
preferably600mm(24inches)from
theappliance.Insomesituationsit
maybenecessarytoshieldthebeam
ormantelpiecetoprotectit.
Thecentralheatingsystemmust
complywithBS:5449part1.
Ifthesystemistobeacombined
heatinganddomestichotwatersystem
thenadoublefeedindirecthotwater
storagecylindertoBS:1556part1
shouldbeused.Inordertopreventthe
buildupofscaleandcorrosiona
HEARTHANDFIRE
SURROUND
CENTRALHEATING
SYSTEM
INSTALLATIONINSTRUCTIONSFORTHE
CHARNWOODCOUNTRY15B
2.0
4.0
6.0
8.0
10.0
12.0
14.0
0
1.0 2.0 3.00
Boiler
Output
SpaceOutput
(kW)
(kW)
Fig.4.PerformanceChart
Page5
Country15B09/03
suitableinhibitorshouldbeused.The
systemmustbecorrectlyventedas
showninFigs.5and6.Theheight
differentialbetweentheheadertank
andtheappliancemustnotexceed
15.2metres(50feet).
Ifallfourboilertappingsareused
then,ifpossible,diagonalpairsshould
beconnectedfordomestichotwater
andcentralheating.Whereacommon
returnisusedaninjectorteemustbe
incorporatedintothesystemasshown
inFig.7.Thiswillensurethatagood
domestichotwatersupplyis
maintainedwhenthecentralheating
pumpisoperating.
Thesystemmustincorporateagravity
circuitwhichwillnormallyheatthe
domestichotwaterandanunvalved
radiatorwithanoutputofatleast1
kW.Whentheapplianceisnot
connectedtoadomestichotwater
systemtheunvalvedradiator(s)onthe
gravitycircuitmusthaveanoutputof
atleast1.25kW.Thisistoprevent
boilingincaseofpumpfailure.All
pipeworkintheprimarycircuitmust
be28mmdiameterandthegravity
flowpipemustrisecontinuouslyfrom
theboilertotheopenvent.Two
typicalsystemsareshowninFigures
5.and6.
Iftheapplianceisusedtoheatasmall
centralheatingsystemthentheheat
outputtotheroomfromthefirewill
bereduced.Fig.4.showstheratioof
spaceheatingtowaterheatingwhich
canbeexpected.
Fittingaradiatorinthesameroomas
thefireisrecommendedasitwill
allowgreaterflexibilityintheway
thatthesystemisoperatedaswellas
ensuringthatthereissufficientheat.
Connecttheheatingsystemtothe
boilerensuringthattheprimaryflow
piperisescontinuouslyfromthe
appliancetothevent.Fillthesystem
withwaterandcheckforleaks.
Thecirculatingpumpmaybe
controlledbymeansoftimeswitches,
roomthermostatsoroutdoor
thermostats.Radiatorsmaybeeither
manuallyorthermostatically
controlled.Thesecontrolswillall
workinconjunctionwiththe
thermostatontheapplianceandthe
lowlimitpipethermostat.
Werecommendfittingapipe
thermostatontothegravityreturnto
actasalowlimitthermostatThis
shouldbewiredintothemainssupply
SYSTEMCONTROLS
CentralHeatingFlow
CentralHeatingReturn
DrainCockatLowestPoint
DrainCock
IndirectHotWaterCylinder
ColdWaterTank
Overflow
FeedandExpansionTank
22mmOpenVents
GravityRadiator
CirculatingPump
CentralHeatingReturn
DrainCockatLowestPoint
DrainCock
IndirectHotWaterCylinder
DomesticHotWaterDrawOff
ColdWaterTank
Overflow
Overflow
FeedandExpansionTank
22mmOpenVents
GravityRadiator
CirculatingPump
InjectorTee
MinimumReturnThermostat
GravityReturn
(28mmPipe)
CentralHeatingReturn
CommonReturntoBoiler
CentralHeatingFlow
MinimumReturn
Thermostat
(28mmPipe)
Overflow
DomesticHotWaterDrawOff
Fig.7.InjectorTee.
Using4BoilerTappings
Using3Tappings
Fig.5.TypicalCentralHeating&HotWaterSystem
Fig.6.TypicalCentralHeating&HotWaterSystem
Page6
Country15B09/03
tothepumpsothatifthegravity
returntemperaturedropsbelow45C
thenthepumpwillcutout.Thiswill
helptopreventcondensationforming
ontheboilerfacesandwillthereby
increasethelifeoftheboiler.Itwill
alsoensurethatpriorityisgiventothe
º
domestichotwater.Thesethermostats
areavailablefromourselvesifyouare
unabletoobtainthemlocally.
Thereareseveralwaysofconnecting
thestovetotheflue.Theseare
illustratedinfigures8to10.
Iftheoptionalverticalrearflue
connectorisusedthenthechimney
maybesweptthroughtheappliance.
Horizontallengthsoffluemustbe
kepttoaminimumandshouldnotbe
morethan150mm(6inches)long.
Thesealingfaceofthefluecollar
mustbecoatedwithfirecement
beforefixingtothebodyofthestove
usingthetwoscrewsprovided.The
blankingplatemustberemoved,
sealedwithfirecementandrefitted,
carebeingtakentoensurethatthe
Ensurethatthe
canopyissecurelyboltedtothebody
ofthestove.
Itispossibletopassa16inch
diametersweepsbrushthroughthe
appliancebutinmostbackoutlet
installationsitwillbenecessaryto
haveasootdoortoenablethe
chimneytobeswept.Thismayeither
beintheactualbrickworkofthe
chimneyorintheregisterplate.
CONNECTIONSTO
FLUES
SOOTDOORS
fold
ontheclampingplateisinlinewith
thelugsonthefireboxasshownin
Fig.12.Ensuretheclampingplate
doesnotpreventthethroatplatefrom
seatingcorrectly.Allflueconnections
mustbewellsealed.
Varioustypesandpositionsofsoot
doorsareshowninfigures8to10.
Beforelightingthefirecheckthecold
settingdistanceofthethermostat.
Removethecoverplateontheleft
handsideofthestovetogiveaccessto
thethermostat.Withthecontrolknob
atthemaximumsettingtheflap
shouldbe18mmfromtheairinletas
showninFig.13.Toadjustthe
distanceslackenthelockingnutand
adjustasnecessary.Whensetcorrectly
re-tightenthelockingnut.Ensurethat
theflapopensandclosesfreelyasthe
THERMOSTAT
SootDoor
InSideorRear
OfChimney
RegisterPlate
SootDoor
WithSootDoor
Alternative
Positions
SootDoor
Alternative
Positions
WithBrickedUpFireplace
WithRearFlueConnection
WithTopFlueConnection
RegisterPlate
WithSootDoor
Fig8.VerticalRegisterPlate
Fig9.HorizontalRegisterPlate
Fig10.HorizontalRegisterPlate
RegisterPlate
WithSootDoor
SootDoor
Alternative
Positions
Connector
WithVerticalRearFlue
Fig11.HorizontalRegisterPlate
ThermostatFlap
LockingNut
Fig.13.ThermostatSetting
18mm
Page7
Country15B09/03
BlankingPlate
BlankingPlate
ClampingPlate
withfoldhorizontal
BackoftheStove
Clampingplatefinishes
flushwithinsidefaceof
fireboxtopandbottom.
withfirecement
SealBlankingPlate
Fig.12.FlueBlankingPlate.
knobisturned.
Beforeinitiallightingthefollowing
pointsshouldbechecked:-
1.Thebottomgratebarsmustallbe
fittedandshouldmovefreelyand
easilywhentheriddlingmechanismis
operated.
2.Theplatesroundthesidesandback
ofthegratemustbeinpositionand
sittingcorrectly.
3.Thethroatplatemustbefittedinthe
PRELIGHTING
CHECK
roofoftheapplianceandshouldbe
checkedtoensurethatithasnot
becomedislodgedintransit.The
methodoflocationandpositioningof
thethroatplateisshowninFig.3.
Oncompletionoftheinstallationand
afterallowingasuitableperiodoftime
forthefirecementandmortartodry
out,thestoveshouldbelitand
checkedtoensurethatsmokeand
fumesaretakenfromtheapplianceup
thechimneyandemittedsafely.Also
checkalljointsandseals.
Thecentralheatingpumpshouldbe
COMMISSIONING
adjustedtogivethecorrectwaterflow
againstthecircuitresistanceandthe
systemshouldbecorrectlybalanced.
Oncompletionoftheinstallationand
commissioningpleaseleavethe
operatinginstructionswiththe
customerandadviseontheuseofthe
applianceandanycontrolsonthe
system.
389
655
616
334
Ø154
882
340
857
487
937
815
136
45
Country15BDimensions
(Alldimensionsareinmm)
Boilertappingsare1"BSPFemale
Flueoutletmaybetoporrear
Page8
Country15B09/03
CHARNWOOD BishopsWay,Newport,IsleofWightPO305WS,UnitedKingdom
T:+44(0)1983537799F:+44(0)1983537788[email protected]kwww.charnwood.com
IssueD
CHARNWOODCOUNTRY15BPARTSLIST
6
6
7
78
9
10
11
12
13
14
15
15
16
17
19 20
21
21
22
23
23
24 24
2526
27
28
28
29
30
3131
32
33
34
35
36 37
38
39
40
41
44
45
46
48
47
42
43
52
51
Items26&27arenotused
onmodelsafterserialno.1926
buttheyarenotinterchangeable.
Item24hasbeenreplacedbyitems51&52
ItemPartNo.DescriptionItemPartNo.Description
1*008/FV35LLeftHandDoorSeal36002/FV01LeftHandDoor
2*008/FV35RRightHandDoorSeal37002/FV02RightHandDoor
3*008/FV35/SDoorSealSetIncl.Adhesive38002/CH12BFlueCollar
4*008/FW29DoorSealAdhesive39009/CO15B/AFirebox/BoilerAssy(Country15B)
5*008/TW44SGlassChannel(setof8)40012/TW09BlankingPlate
6006/LW30Glass(IncChannel)41002/TW34RiddlerKnob&Lever
7004/EW23GlazingBar42008/FW48Thermostat
8002/FV07FrontFirebars43008/FV49ThermostatFlap
9010/FV31ThroatPlate44008/BW50ThermostatKnob
10012/FV14/1SecondaryAirSlide45012/FV10B/19ThermostatCover
11012/FV14/2SecondaryAirSlideGuide46012/FV11SerialNo.Label
12012/FV14/3SecondaryAirSlideRetainer47012/FW34ScraperTool
13012/FV14/4SecondaryAirCover48010/TW33Vert.RearFlueConnector(Opt'lExtra)
14004/FV15SecondaryAirRod49*010/BW51AshCarrier(OptionalExtra)
15002/EW15SideFirePlate50*008/TH02/LLowLevelPipeStat(Opt'lExtra)
16002/BV16BackFirePlate51002/DY18R.H.DoorKnob&Spindle
17002/CG01BottomGrateBar52002/KV14DoorCatchCam
18002/CG01S14SetofGrateBars(14perset)
19004/FV17LLeftHandAshpan
20004/FV17RRightHandAshpan
21004/BV19AshSheddingPlates
22008/BW39/SHingePinSet(4perset)
23008/FW27HingePost
24008/FV03/ADoorCatchAssembly
25002/BV12LeftHandDoorKnob
26012/TW14PrimaryAirSlide
27004/FV18PrimaryAirSlideGuide
28002/TW13AirControlKnob
29012/BV20/AAshpan/DoorOpeningTool
30012/BV22/ARiddlingTool
31002/BV30CarrierBar
32012/BV33MoverBar
33012/BV23RiddlerRod
34012/CG05IdlerRod
35010/FV06LowCanopy
*Theseitemsarenotshownonthedrawing.Toobtainsparepartspleasecontactyourlocal
stockistgivingModel,PartNo.and
Description.Incaseofdifficultycontactthe
manufacturerattheaddressshown.
Thisdrawingisforidentificationpurposesonly
CHARNWOOD BishopsWay,Newport,IsleofWightPO305WS,UnitedKingdom
T:+44(0)1983537799F:+44(0)1983537788[email protected]kwww.charnwood.com
YourLocalCharnwoodDealer
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Charnwood Country 15B User manual

Charnwood
Brand
Charnwood
Model
Country 15B
Category
Stoves
Type
User manual
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