Troybilt 01925 Owner's manual

Brand: Troybilt

Model: 01925

Category: Power generators

Type: Owner's manual

O I

Owner's Manual / Manual del Propietario

Portable Generator / Generador Port_til

Model / Modelo 01925

,®

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

IMPORTANTE: LEYO LA SEGURIDAD LAS ORDENESY LAS INSTRUCCIONES DETENIDAMENTE

Questions? Preguntas?

Helpline - 1-888-611-6708 M*F8-5 CT

Troy-Bilt_ isaregisteredtrademarkof MTD andisusedunderlicenseto Briggs& StrattonPowerProducts.

Troy-Bilt_ esunamarcaregistradaregistradade MTD yseusaabaiolicenciaa Briggs& StrattonPowerProducts.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

I!!!!U!!UU! EFFERSON,W,SCONS,N,U.S.A.

0 3 Printed in USA ManualNo. 192472GS Revision3 (09/16/2003)

Safety Rules

TABLE OF CONTENTS

SafetyRules.................................... 2-4

Know Your Generator ............................. 5

Assembly...................................... 6-7

Operation .................................... 8-13

Maintenance................................. 14-15

Storage........................................ 16

Troubleshooting ................................. 17

Schematic/Wiring Diagram ..................... 18-19

Replacement Parts ............................ 20-24

Notes ......................................... 25

Warranty ................................. Last Page

EQUIPMENT

DESCRIPTION

_Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations and any hazards

involved.

This manualdescribes anengine-driven, revolvingfield,

alternating current (AC) generator designedto supply

electrical power for operating compatible electrical lighting,

appliances,tools andmotor loads.Thegenerator's revolving

field is driven at about 3,600rpm by a single-cylinder engine.

CAUTION! DO NOT exceed the generator's

wattage/amperage capacity.See"Don't Overload

Generator" on page 13.

Everyeffort hasbeenmadeto ensurethat informationinthis

manualisaccurateandcurrent. However,we reserve the

right to change,alter or otherwise improvethe product and

this document at anytime without prior notice.

The EmissionControl Systemfor this generator iswarranted

for standardsset by the EnvironmentalProtection Agency.For

warranty informationrefer to the engineowner's manual.

In the State of California a spark arrester isrequired by lawI

(Section 4442 of the California PublicResourcesCode).

Other states may havesimilar laws.Federallawsapply on

federal lands.If you equip the muffler with a spark arrester,

it must be maintained ineffective working order.

SAFETY RULES

_ his is the safety alert symbol. It is used to

alert you to potential personal injury hazards.

Obey all safety messages that follow this

symbol to avoid possible injury or death.

The safety alert symbol (_.) isused with a signalword

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety messageto alert you to hazards.DANGER indicates

a hazard which, if not avoided,will result in death or serious

injury.WARNING indicatesa hazardwhich,if not avoided,

couldresult in death or serious injury.CAUTION

indicatesa hazardwhich, if not avoided,might result in

minor or moderate injury.CAUTION, when used

without the alert symbol, indicatesa situation that could

result in equipment damage.Follow safety messagesto

avoid or reduce the risk of injuryor death.

WARNING

The engine exhaust from this product contains I

chemicals known to the State of California to cause

cancer, b rth defects, or other reproduct ve harm.

Hazard Symbols and Meanings

Electrocution Electrical Shock Electrical Shock

Toxic Fumes

Explosive Pressure

Explosion Fire

Chemical Burn Hot Surface

Section 1: Safety Rules

DANGER

Operate generator ONLY outdoors.

Keepat least 2 feet of clearance on all sidesof generator for

adequate ventilation.

DO NOT operategenerator insideanybuildingor enclosure,

includingthe generatorcompartmentof arecreationalvehicle(RV).

DANGER

When usinggenerator for backup power, notify utility

company.Use approved transfer equipment to isolate

generator from electric utility.

Use a ground circuit fault interrupter (GFCi) in anydamp or

highly conductive area,such asmetal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn

frayed,bare or otherwise damaged.

DO NOT operate generator in the rain.

DO NOT handle generator or electrical cords while standing

inwater, while barefoot, or while handsor feet are wet.

DO NOT allow unqualified persons or children to operate or

service generator.

DANGER

DO NOT allow any open flame,spark, heat,or lit cigarette

during andfor several minutes after charging abattery.

Wear protective goggles,rubber apron, and rubber gloves.

WARNING

WHEN ADDING FUEL

Turn generator OFF and let it cool at least 2 minutes before

removing gas cap. Loosen cap slowly to relieve pressure in tank_

Fill fuel tank outdoors.

DO NOT overfill tank.Allow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

DO NOT light a cigarette or smoke.

_HEN OPERATING EQUIPMENT

DO NOT tip engine or equipment at angle which causes fuel

to spill.

This generator is not for use in mobile equipment or marine

applications.

'HEN TRANSPORTING OR REPAIRING EQUIPMENT

Transportlrepair with fuel tank EMPTY.

Disconnect spark plug wire.

_/HEN STORING FUEL OR EQUIPMENT WITH FUEL

IN TANK

Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other

ignition source because they can ignite fuel vapors.

I WARNING

This generator does not meet U. S.Coast Guard Regulation

33CFR-183 and should not be used on marine applications.

Failure to use the appropriate U. S.Coast Guard approved

generator could result in bodily injury and/or property

damage.

Section 1: Safety Rules

WARNING

;ENERATOR

Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

, WARNING

DO NOT touch hot surfaces.

Allow equipment to cool before touching.

CAUTION

DO NOT tamper with governed speed.Generator supplies

correct rated frequency and voltage when running at governed

speed.

DO NOT modify generator in any way.

CAUTION

See"Don't Overload Generator" on page 13.

Start generator and let engine stabilize before connecting

electrical loads.

Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator

before stopping generator.

CAUTION

Use generator onlyfor intended uses.

tf you have questions about intended use,askdealer or call

1-888-611-6708.

Operate generator only on levelsurfaces.

DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

DO NOT insert anyobjects through cooling slots.

If connected devices overheat, turn them off and disconnect

them from generatoc

Shut off generator if.'

-electrical output is lost;

-equipment sparks,smokes,or emits flames;

-unit vibrates excessively.

Features and Controls

KNOWYOUR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare this illustrationwith your generator to familiarize yourself with the locationsof variouscontrols and

adjustments.Savethis manualfor future reference.

Oil Fill Cap FuelTank Rocker Switch Circuit

Breaker

Air Cleaner

Circuit Breakers (AC)

SparkArrester Muffler

120Volt AC, 20 Amp

Duplex Receptacles

120/240Volt AC, 30Amp

LockingReceptacle

Choke Lever

DataTag

12Volt DC

Receptacle

Battery

12Volt DC Receptacle -- Use this receptacle with

battery chargecables to chargea 12Volt battery.

120Volt AC, 20 Amp Duplex Receptacles -- Maybe

usedto supplyelectrical power for the operation of 120Volt

AC, 20 Amp,singlephase,60 Hz electrical lighting,appliance,

tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle -- May

be used to supply electrical power for the operation of

120and/or 240 Volt AC, 30Amp, singlephase,60 Hz

electrical lighting,appliance,tool and motor loads.

Air Cleaner -- Usesa dry type filter element and foam

pre-cleaner to limit the amount of dirt and dust sucked

into the engine.

Battery- Located behind plastic cover. 12Volt DC sealed

battery provides power to start the engine.

Choke Lever -- Usedwhen starting a cold engine.

Start Switch

Grounding

Fastener

Circuit Breakers (AC) --The 120VottAC,20A duplex

receptacles are provided with "push to reset" circuit

breakers to protect the generator againstelectrical overload.

DataTag - Provides model, revision andserial number of

generator. Pleasehavethese readily availableif callingfor

assistance.

Fuel Tank -- Capacity of seven (7) U.S.gallons.

Start Switch --Turn to start the engine.

Grounding Fastener -- If required, pleaseconsult a

qualified electrician, electrical inspector,or localagency

havingjurisdiction.

Oil Fill Cap --Add oil to engine here.

Spark Arrester Muffler- Exhaustmuffler lowersengine

noise and isequipped with a spark attester screen.

Rocker Switch Circuit Breaker --The 120/240VoltAC,

30A lockingreceptacleisprovidedwith a rocker switch circuit

breakerto protect thegenerator againstelectricaloverload.

This switch alsocontrols all receptacles.

ASSEMBLY

Your generator requires attachment of the negative battery

cable and is ready for useafter it hasbeen properly

serviced with the recommended oil and fuel.

If you have any problems with the assembly of your

generator, please call the generator helpline at

1-888-61 1-6708.

ll_ _r_;.m_ I_T_I_

Remove Generator From Carton

I. Set carton on a rigid fiat surfacewith "This Side Up"

arrows pointing upward.

2. Carefully open top flapsof shippingcarton.

3. Cut down corners of carton from top to bottom and

laythat side of carton down fiat.

4. Removeall packing material, carton fillers,etc.

5. Roll generator out of shipping carton.

Attach Negative Battery Cable

The sealed battery on the generator isfully chargedand

pre-installed except for the negative (black) battery cable.

You will need a I/2" or 13mm wrench to installthe

negative battery cable.

To install:

I. Cut off tie wrap securing loose end of negative (black)

cable.

2. Attach negative battery cable with 5/16" x 3/4" screw

and lockwasher to the engine block, next to the

starter (Figure I).Tighten securely.

Screw Washer

Positive

battery

cable

Negative

battery

cable

Section 3: Assembly

Attach Handle

You will need two I/2" or 13 mm wrenches to attach the

handle.

I. Attach handleto right side of generator frame (viewing

unit from front), asshown in Figure 2,with a 60 mm

capscrew,flat washers,nylon washers, and locknut.

60ram Capscrew

Nut

_Washer

J and o Braeket

_=_Nylon Washer

_ylon Washer

_ \ _ HandleBracket

/y\ _ Washer

60ram Capscrew

HandlePin

NOTE: DO NOT overtighten. Handle must be able to

move up and down freely.

2. Raisehandle and insert handle pin to move generator.

BEFORE STARTING THE

ENGINE

Add Engine Oil and Fuel

• Place generator on a level surface.

CAUTION

• Refer to engine manualfor oil andfuel fill information.

• Damage to equipment resulting from failure to follow this

instructionwill void warranty.

• Refer to engine owner's manualand follow oil and fuel

recommendations and instructions.

_ WARNING

Replace "1-I/2" with "2-I/4" fuel fill level given in engine manual.

Failure to follow this instruction may cause fuel to overexpand

and spill from tank.

NOTE: Check oil often during engine break-in. Refer to

engine owner's manualfor recommendations.

NOTE: The generator assembly rotates on a prelubricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

Operation

USING THE GENERATOR

System Ground

The generator hasa systemground that connects the

generator frame components to the ground terminals on

the AC output receptacles.The systemground is connected

to the AC neutral wire (see"Equipment Description",

earlier in this manual).

Special Requirements

There may be Federalor State Occupational Safetyand

Health Administration (OSHA) regulations,localcodes,or

ordinances that apply to the intendeduseof the generator.

Pleaseconsult a qualified electrician, electrical inspector,or

the localagencyhavingjurisdiction.

• In some areas,generators are required to be registered

with localutilitycompanies.

• If the generator isusedat a construction site,there may

be additional regulations which must be observed.

Connecting to a Building's Electrical

System

Connections for standby power to a buitding's electrical

system must be made by a qualified electrician.The

connection must isolate the generator power from utility

power, and must comply with all applicablelawsand

electrical codes.

DANGER

When usinggenerator for backup power, notifyutility

company.Use approved transfer equipment to isolate

generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in anydamp or

highly conductive area,such asmetal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn

frayed,bare or otherwise damaged.

DO NOT operate generator in the rain.

DO NOT handle generator or electrical cords while standing

inwater, while barefoot, or while handsor feet are wet.

DO NOT allow unqualified persons or children to operate or

service generator.

OPERATING THE

G EN ERATO R

CAUTION

See"Don't Overload Generator" on page 13.

Start generator and let engine stabilize before connecting

electrical loads.

Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator

before stopping generator.

IMPORTANT: Always unplug the battery float charger

before starting the generator.

Starting the Engine

Disconnect all electrical loadsfrom the generator. Follow

start instructionsteps in numerical order:

I. Make sure unitison a levelsurface.

IMPORTANT: Failureto start and operate uniton a level

surface will causethe unit not to start or shut down during

operation.

2. Follow start instructionsgiven inengineowner's manual

andturn start switch on generator to "Start" position

(Figure3).To prolong life of starter components,DO

NOT hold starter switch in"Start" position for more

than 15seconds,and pausefor I minute.

NOTE: If engine starts but failsto run, or if unitshuts

down during operation, make sure unit ison a level surface

and check for proper oil levelin crankcase.This unit may be

equipped with a low oil protection device. Seeengine

manual.

Section 4: Operation

Jump Start Procedure

If the generator's starting battery fails,usethe following

instructions to jump start your generator.You can jump

start the generator usingany 12Volt automotive or utility

style storage battery.

I. Unscrew the fuse holder and remove the generator's

l0 Amp in-linefuse (Figure4).Verify the fuse isgood

or replace with a known good fuse.Reinstallfuse in

the fuse holder.

2. Slide the red rubber boot off the generator's battery

terminal and push it onto the red wire, thus

uncovering the POSITIVEbattery terminal.

3. Using standard automotive jumper cables,connect the

RED jumper cableclamp to the generator's POSITIVE

battery terminal (Figure 5).

4. Connect the other RED jumper cable clamp to the

starting battery's POSITIVEbattery terminal.

5. Connect the BLACK jumper cable clamp to the

starting battery's NEGATIVE battery terminal.

6. Connect the other BLACK jumper cable clamp to the

GROUNDING FASTENERon the generator, as shown

in Figure 5.

7. Start the generator asdescribed in"Starting the

Engine"and remove jumper cables in reverse order of

connections.

8. Slide the red rubber boot back onto the generator's

POSITIVEbattery terminal.

If you haveanyquestions, pleasecall the Generator

Helpline at 1-888-611-6708, M-F 8-5 CT.

IMPORTANT: When jump starting, alwayswear proper eye

protection and never leanover battery. Inspectboth

batteries before connecting booster cables.DO NOT jump

start a damagedbattery. Be sure vent capsare tight and level.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Vott AC,

singlephase,60 Hz electrical loads.

• DO NOT connect 240Volt loads to the 120Volt duplex

receptacles.

• DO NOT connect 3-phase loadsto the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD GENERATOR. See"Don't

Overload Generator" on page 13.

Stopping the Engine

1. Unplug all electrical loadsfrom generator panel

receptacles.NEVERstart or stop engine with electrical

devicesplugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and generator.

3. Turn start switch to "Stop" position.

Section 4: Operation

Charging a Battery

Your generator hasthe capability of recharging a discharged

12Volt automotive or utility style storage battery. DO

NOT usethe unit to charge any6Vott batteries. DO NOT

use the unit to crank an engine havinga discharged battery.

DANGER

DO NOT allow any open flame,spark, heat,or lit cigarette

during andfor several minutes after charging abattery.

Wear protective goggles,rubber apron, and rubber gloves.

To recharge 12Volt batteries, proceed as follows:

I. Check fluid levelin atl battery cells.If necessary,add

ONLY distilled water to cover separators in battery

cells.DO NOT use tap water.

2. If battery isequipped with vent caps,make sure they

are installedand are tight.

3. If necessary,clean battery terminals.

4. Connect battery chargecable connector plug to panel

receptacle identifiedby the words "12-VOLTS D.C".

5. Connect battery chargecable clamp with red handle

to the positive (+) battery terminal (Figure6).

li_tlrg_=rmrmm_rm

J 12 VOLT D.C.

RECEPTACLE

POE NEG

12 VOLT BATTERY

6. Connect battery charge cable clamp with black handle

to the negative (-) battery terminal (Figure 6).

7. Start engine.Let engine run while battery recharges.

8. When battery hascharged,shut down engine

NOTE: Use an automotive hydrometer to test battery state

of chargeand condition. Follow the hydrometer

manufacturer'sinstructionscarefully.Generally,abattery is

consideredto be at 100%stateof chargewhen specificgravity

of itsfluid (asmeasuredby hydrometer) is1.260or higher.

How to Use the Battery Charger

Use battery float charger jack to keep the starting battery

chargedand ready for use. Battery chargingshould be done

in a dry location,such as insideagarage.

1. Plugcharger into unit's "Battery Float Charger" jack,

which islocatednext to starter switch (Figure 7). Ptug

battery charger into a 120Volt AC wall receptacle.

2. Unplug chargerfrom unitand wall outlet when

generator isbeing started and while in operation.

3. Keep this charger pluggedin when generator isnot in

useto prolong battery life.The charger hasa built in

float equalizer and wilt not overcharge the battery,

evenwhen pluggedin for an extended period of time.

IMPORTANT: See"Battery Maintenance'! on page 15for

additional information.

Section 4: Operation

COLD WEATH ER

OPERATION

Under certain weather conditions (temperatures below

40°F [4°C] and a high clew point), your generator may

experience icing of the carburetor and/or the crankcase

breather system.

Build a structure that wilt enclose three sides and top of

generator:

I. Make sure entire muffler-side of generator is exposed.

Note that your generator mayappear different from

that shown in Figure 8.

G EN ERATO R ADAPTER

CORD SET

The generator isequippedwith a25' generator adapter cord

set designedfor a 240Volt,30 Amp grounded neutral circuit

(Figure9).The generator adaptercord set provides a

convenientsupplyof emergencypower into your dwellingso

that your generator can be operated safelyoutside.

2. Ensurea minimum of two feet clearancebetween open

side of box and nearest object.

3. Faceexposed end away from wind and elements.

4. Enclosure should hold enough heat created by

generator to prevent problems.

,_ DANGER

The maximum load on each outlet is 20 Amps.The

maximum total load on both yellow wire outlets or both

black wire outlets is 30 Amps.

NOTE: Follow all safety precautions when connecting any

extension cord or device to the generator.

Operate generator ONLY outdoors.

Keep at least 2 feet of clearance on all sides of generator for

adequate ventilation.

DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Remove generator from shelter when temperature is above

40°F [4°C].

Section 4: Operation

RECEPTACLES

CAUTION

NEVERattempt to power a device requiring more

amperagethan generator or receptacle can supply.

DO NOT overload the generator. See"Don't Overload

Generator".

12 Volt DC, I0 Amp Receptacle

This receptacle allows you to recharge a 12Volt

automotive or utility style storage battery with the battery

charge cables provided (Figure 10).

IP_ IP_ToT#_[olv_W;T_ _

This receptacle can not recharge 6Volt batteries and can

not be usedto crank an engine havinga discharged battery.

Seethe section "Charging a Battery" (page 10) before

attempting to recharge a battery.

120 Volt AC, 20 Amp, Duplex

Receptacles

Eachduplex receptacle (Figure II) isprotected against

overload by a push-to-reset circuit breaker.

Use each receptacle to operate 120Volt AC, single-phase,

60 Hz electrical loadsrequiring up to 2,400 watts (2.4 kW)

at 20Amps of current. Use cord sets that are rated for

125Volt AC loads at 20Amps (or greater).

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA LI4-30 plug with this receptacle. Connect a

4-wire cord set rated for 250Volt AC loads at 30 Amps (or

greater) (Figure 12).Youcan use the same4-wire cord if

you plan to run a 120Volt load.

4-Wire Cord Set

Y (Hot) X (Hot)

NEMA L14-30 Ground (Green)

This receptacle powers 120/240Volt AC, 60 Hz, single

phaseloads requiring up to 7,200 watts of power (7.2 kW)

at 30 Amps for 120Volts or 240Volts.The outlet is

protected by a rocker switch circuit breaker.

Section 4: Operation

DON'T OVERLOAD

G EN ERATO R

Capacity

You must make sure your generator cansupply enough

rated (running) and surge (starting) watts for the items you

will power at the sametime. Follow these simple steps:

I. Selectthe itemsyou wilt power at the same time.

2. Total the rated (running) watts of these items.Thisis

the amount of power your generator must produce to

keep your itemsrunning. SeeFigure 13.

3. Estimate how many surge (starting) watts you wilt

need.Surge wattage isthe short burst of power

needed to start electric motor-driven tools or

appliancessuch asa circular sawor refrigerator.

Becausenot all motors start at the sametime, total

surge watts can be estimated by addingonly the

item(s)with the highest additional surge watts to the

total rated watts from step 2.

Example:

Tool or Appliance

Window Air

Conditioner

Refrigerator

Deep Freezer

Television

Light (75 Watts)

Rated (Running)

Watts

1200

800

50O

3075 Total

Running Watts

Total Rated (Running)Watts = 3075

Highest Additional SurgeWatts = 1800

Total Generator Output Required = 4875

Additional Surge

(Starting) Watts

1800

1600

50O

1800 Highest

SurgeWatts

Power Management

To prolong the life of your generator and attached devices,

it is important to take care when addingelectrical loads to

your generator.There should be nothing connected to the

generator outlets before starting it's engine.The correct

and safeway to managegenerator power is to sequentially

add loads asfollows:

I. With nothing connected to the generator, start the

engine asdescribed in this manual.

2. Plugin and turn on the first load,preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again,permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.Take

specialcare to consider surgeloads in generator capacity,

asdescribed above.

Tool or Appliance

Essentials

Light Bulb - 75 watt

Deep Freezer

SumpPump

Refrigerator/Freezer - 18Cu. Ft.

Water Well Pump - I/3 HP

Heating/Cooling

Window AC - I0,000 BTU

Window Fan

FurnaceFanBlower - 112HP

Kitchen

Microwave Oven - 1000Watt

Coffee Maker

Electric Stove - SingleElement

Hot Plate

Family Room

DVD/CD Player

VCR

Stereo Receiver

Color Television - 27"

Personal Computer w/I 7" monitor

Other

Security System

AM/FM Clock Radio

GarageDoor Opener - I/2 HP

Electric Water Heater - 40 Gallon

DIY/Job Site

Quartz Halogen Work Light

Airless Sprayer - I/3 HP

Reciprocatin_ Saw

Electric Drill - I/2 HP

Circular Saw- 7 I/4"

Miter Saw- I0"

Table Planer - 6"

Table Saw/RadialArm Saw- I0"

Air Compressor - I-I/2 HP

Rated*

(Running)

Watts

500

8O0

1000

12O0

3OO

8O0

1000

1500

2500

Additional

Surge

(Starting)

Watts

500

1200

1600

20O0

1800

6O0

1300

100

450

5o0

8o0

18o

3O0

480 520

40O0

1000

600 1200

960 960

1000 1000

1500 1500

1800 1800

2000 2000

2500 2500

*Wattages listed are approximate only. Check toot or

appliance for actual wattage.

Maintenance

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that

all periodic maintenance tasks are completed on atimely

basis;that all discrepanciesare corrected; and that the unit

is kept clean and properly stored. NEVER operate a

damaged or defective generator.

NOTE: If equipped with inflatabletires, keep the air

pressure at the valuemarked on the tire or within 15and

40 psi.

Engine Maintenance

See engine owner's manual for instructions.

An oil drain tray is provided for your convenience to

change the oil and oil filter. Store tray in a convenient

location for periodic maintenance.

Changing Oil

I. Placethe half moon notch inthe oil drain tray under

the oil drain plug (Figure 14).

2. Placethe oil drain tray foot tab in the slot on the base

of the generator, asshown.

3. Follow the instructionsgiven in the engine owner's

manualfor draining oil.

4. After oil hasdrained, reinstall the oil drain plug.

5. Removethe oil drain tray from under the oil drain plug

and clean up any spilledoil.

Changing Oil Filter

I. Placethe half moon notch in the oil drain tray under

the oil filter (Figure 15).

2. Placethe oil draintray foot tab inthe slot on the base

of the generator, asshown.

3. Follow the instructionsgiven inthe engine owner's

manualfor changingoil filter and adding oil.

4. Remove the oil drain tray from underthe oil filter and

clean up anyspilled oil

CAUTION

Used motor oil has been shown to causeskin cancer in

certain laboratory animals.

Thoroughly wash exposed areaswith soapand water.

KEEPOUT OF REACH OF CHILDREN. DON'T

POLLUTE.CONSERVE RESOURCES.RETURN

USED OIL TO COLLECTION CENTERS.

Section 5: Maintenance

Generator Maintenance

Generator maintenance consists of keepingthe unit clean

and dry. Operate and store the unit in a clean dry

environment where itwitt not be exposed to excessive

dust, dirt, moisture or anycorrosive vapors.Cooling air

slots in the generator must not become clogged with snow,

leavesor anyother foreign material.

NOTE: DO NOT usea garden hose to cleangenerator.

Water canenter engine fuel system and cause problems. In

addition, if water enters generator through cooling air slots,

some of the water wilt be retained in voids and cracks of

the rotor and stator winding insulation.Waterand dirt

buildup on the generator internalwindings will eventually

decrease the insulationresistance of these windings.

Battery Maintenance

Other than float charging,asdescribed in"How to Use the

Battery Charger", no maintenance is required for the

battery. Keep the battery and terminals cleanand dry.

IMPORTANT: Battery chargingshould be performed in a

dry location, such asinsidea garage.

Generator Cleaning

• Use a damp cloth to wipe exterior surfacesclean.

CAUTION

DO NOT expose generator to excessive moisture, dust,dirt,

or corrosive vapors.

DO NOT insert any objects through cooling slots.

Data Tag

Data tag informationisvery important ifyou need hetp

from our Customer Service Department or an authorized

servicedealer.

The datatag (Figure 16) is located either on the base

plate of the generator. For future reference,pleasecopy

the model, revision,and serial number of the generator in

the space below.

I I_ Copy Model

_1'v Number Here

MODSL I Copy Revision

RSV NO I Here

SSRIAL I _ Copy Serial

Number Here

AC VOLTS I I

AsAMPsI I

AcwArrsI I

DC VOLTS I I

pc I I

SinglePhase160Hz/3600RPM

Ratedat40°C/ClassFInsulation

• Use a soft bristle brush to loosen caked on dirt or oil.

• Use a vacuum cleaner to pick up loosedirt and debris.

• Use low pressure air (not to exceed 25 psi) to blow away

dirt. Inspect cooling air slots and opening on generator.

These openings must be kept clean and unobstructed.

STO RAG E

The generator should be started at least once every seven

claysand allowed to run at least 30 minutes. If this cannot

be done and you must store the unit for more than

30 days,usethe following guidelinesto prepare it for

storage.

Generator Storage

• Clean the generator as outlined in "Generator Cleaning".

• Check that cooling air slots and openings on generator

are open and unobstructed.

WARNING

DO NOT place a storage cover over a hot generator.

Let equipment cool for a sufficient time before placingthe

cover on the equipment.

Engine Storage

See engine owner's manualfor instructions.

Other Storage Tips

• To prevent gum from forming in fuel system or on

essential carburetor parts, add fuel stabilizer into fuel

tank and fill with fresh fuel. Run the unit for several

minutes to circulate the additive through the carburetor.

The unit and fuel can then be stored for up to

24 months. Fuel stabilizer can be purchased locally.

• DO NOT store fuel from one season to another unless

it has been treated as described above.

• Replace fuel container if it starts to rust. Rust and/or dirt

in fuel can cause problems if it's used with this unit.

• Store unit in a clean and dry area.

Troubleshooting

TROUBLESHOOTING

Problem

No AC output is available, but

generator is running.

Generator runs good at no-load

but "bogs" down" when loads are

connected.

Generator will not start; or starts

and runs rough.

Cause

I. One of the circuit breakers is

open.

2. Fault in generator.

3. Poor connection or defective

cord set.

4. Connected device is bad.

I. Short circuit in a connected load.

2. Generator isoverloaded.

3. Shorted generator circuit.

I. 10Amp in-linefuse isblown.

2. Discharged battery.

3. Failed battery.

4. Low oil level.

I. Out of gasoline.

Generator shuts down during 2. Low oil level.

operation.

Generator lacks power. Load is too high.

Correction

I. Resetcircuit breaker.

2. Contact Authorized service

facility.

3. Check and repair.

4. Connect another device that isin

good condition.

I. Disconnect shorted electrical

load.

2. See "Don't Overload Generator".

3. Contact Authorized service

facility.

I. Replacefuse.

2. Jumpstart generator and/or

charge battery.

3. Replacebattery.

4. Fill crankcaseto proper level or

placegenerator on levelsurface.

I. Fillfuel tank.

2. Fill crankcaseto proper level or

placegenerator on levelsurface.

See "Don't Overload Generator".

Wiring Diagram and Schematic

SCHEMATIC

3!TR c L

> 1

AUTI ] 10 ANP

RESET

. ,.AMP,_wc _ B_2TTE_

IWITCH _ _ _ppLAURGK iiiiDF r

ENG

IGNITIBN

3OA

P] 2

DR2

[20' _

20A

CB2

I]A _ _ lib

25A

IIA

VBLTAGE L

REGULATBR

DPE _ WHITE

2_6

FIELD

PBWER

P] 3

WHI]

X (

PBWER

DRI

CB3

_22120V20S_ 44B _'_44A25AIp

B BRASS

SCRE_

S SILVER

SCREW

5R GREEN

TLR] SCREW

Y 44A

G ]28/248V

7 30A

PI 4

Section 8: Wiring Diagram and Schematic

WIRING DIAGRAM

PB_ NEB

BATTERY

SPARK

PLUG

CARB

FUEL

SHUT BFF

J 13B 13C

Exploded Views and Parts Lists

EXPLODEDVIEW- MAIN UNIT

900

-48

14--

\ 13

, /

10 11

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Troybilt 01925 Owner's manual

Brand: Troybilt

Model: 01925

Category: Power generators

Type: Owner's manual

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Troybilt 01925 Owner's manual

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