Briggs & Stratton PORTAbLE GENERATOR Owner's manual

Category
Power generators
Type
Owner's manual

This manual is also suitable for

This generator is rated in accordance with CSA (CanadianStandards Association)
standard C22.2 No. 100-04 (motors and generators).
BRJGGS& STRATTONPOWER PRODUCTSGROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Manual No. 197561G3 (15750102000) Revision D (06/01/2009)
Thank youfor purchasingthis quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in
the Briggs & Stratton brand. When operatedandmaintained according to the instructions in this manual,your Briggs &
Stratton generator will provide manyyears of dependableservice.
Thismanual contains safety information to makeyou awareof the hazardsand risks associatedwith generatorproducts and
how to avoidthem. This generator is designed and intendedonly for supplying electrical powerfor operatingcompatible
electrical lighting, appliances,tools and motor loads, and is not intendedfor any other purpose, it is important that you read
and understandthese instructions thoroughly before attempting to start or operatethis equipment. Save these instructions for
future reference.
Thisgenerater requires final assembly befereuse. Referto the Assembly section of this manualfor instructions on final
assembly procedures. Followthe instructions completely.
Where te FindUs
You never haveto lookfar to find Briggs & Stratton support and servicefor your generator. Consultyour Yellow Pages.There
are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide qualityservice. You canalso contact
Briggs & Stratton Customer Service by phone at (800) 743-4115. or on the Internet at BRIGGSandSTRATTON.COM.
Generater
Model Number
Revision
SerialNumber
Date Purchased
}FF]
Briggs & Stratton PowerProducts Group, LLC
900 North Parkway
Jefferson, Wl 53549
Copyright @2009. All rights reserved. No part of this
material may be reproduced or transmitted in any form
without the expresswritten permission of Briggs & Stratton
Power Products Group, LLC.
2 BRIGGSandSTRATTON.CONI
Tableof Contents
Operation .................................... 11
Starting the Engine .......................................... 11
Connecting ElectricalLoads.................................... 11
Stopping the Engine.......................................... 11
Charginga Battery ........................................... 12
ColdWeather Operation....................................... 12
Don't OverloadGenerator ..................................... 14
Maintenance .................................. 15
GeneratorMaintenance....................................... 15
Engine Maintenance........................................... 15
Storage ................................................... 16
Troubleshooting ................................ 17
Warranty ..................................... 18
GeneratorOwnerWarranty .................................... 18
Specifications ................................. 2e
Product Specifications........................................ 20
Espafiol
OperatorSafety
Equipment Description
Readthis manual careMiyand become familiar
with yourgenerator. }(now itsapplications, its
mimitationsand any hazards invomved.
Thegeneratoris an engine-driven, revolvingfield, alternating
current (AC)generator, it was designedto supply electrical
power for operatingcompatible electricallighting, appliances,
tools and motor loads.Thegenerator's revolving field is
driven at about3,600 rpm by a single-cylinderengine.
Safety Symbols and Meanings
ToxicFumes Kickback
Fire Explosion
ElectricalShock
Operator's Manual
NOTICE Exceedinggeneratorswattage/amperagecapacity
candamagegeneratorand/or electricaldevicesconnectedto
it.
, DONOTexceedthegenerator'swattage/amperagecapacity.See
Don'tOverioadGeneratorintheOperationsection.
Moving Parts FlyingObjects HotSurface
Everyeffort hasbeen madeto ensurethat the information in
this manualis both accurateandcurrent. However.the
manufacturer reservesthe right to change,alter or otherwise
improve the generatorand this documentation at anytime
without prior notice.
The EmissionControl System for this generator is warranted
for standardsset by the Environmental ProtectionAgency
and the California Air Resources Board.
MrnpertantSafety Mnfermatien
The manufacturer cannot possibly anticipateevery possible
circumstance that might involve a hazard.Thewarnings in
this manual,andthe tags and @cab affixedto the unit are.
therefore, not all-inclusive, if you usea procedure, work
method or operatingtechnique that the manufacturer does
not specifically recommend, you must satisfy yourself that it
is safe for you and others. You must also makesure that the
procedure, work methodor operating technique that you
choose does not renderthe generator unsafe.
ExplosivePressure ChemicalBurn
A The safety alertsymbol indicatesa potential personal
injury hazard A signal word (DANGER,WARNING,or
CAUTION)is usedwith the alert symbol to designatea
degreeor levelof hazardseriousness.A safety symbol may
be usedto representthetype of hazard.Thesignal word
NOT/CEis usedto address practicesnot relatedto personal
injury.
A DANGERindicatesa hazardwhich, if not avoided, will
result in deathor serious injury.
A WARNINGindicatesa hazardwhich, if not avoided,
could result in death or serious injury.
A CAUTIONindicates ahazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddresspractices not relatedto personal injury.
A WARNING Theengine exhaustfrom this product
contains chemicals known to the Stateof Californiato
cause cancer,birth defects,or other reproductive harm.
A WARNING Certain components in this product and
relatedaccessoriescontain chemicals known to the State
of California to cause cancer,birth defects or other
reproductiveharm. Wash handsafter handling.
4 BRI6GSandSTRATTON.CONI
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smell,
NEVER use inside a home
or garage, EVEN iF doors
and windows are open,
Onmyuse OUTSIDE and
far away from windows,
doors, and vents,
WARNENG Runningengine gives off carbon
monoxide, an odorless, colorless, poison gas.
Breathingcarbon monoxide cancause headache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
° OperategeneratorONLYoutdoors.
o Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
o
o
Keepexhaustgas from entering a confined areathrough
windows, doors, ventilation intakes,or other openings.
DO NOTstart or run engine indoors or in an enclosedarea,
(even if windows anddoors areopen), including the generator
compartment of arecreationalvehicle (RV).
WARNING Storage batteriesgive off exp!osive
hydrogengas during recharging.
Hydrogengasstays nearbatteryfor a
long time after batteryhasbeencharged.
Slightest spark will ignite hydrogen and cause explosion.
You can be blinded or severelyinjured.
Batteryelectrolyte fluid contains acid and is extremely
caustic.
Contactwith batteryfluid will causeseverechemicalburns.
° DONOTallowanyopenflame,spark,heat,or fitcigarette
duringandfor severalminutesaftercharginga battery.
o Wearprotectivegoggles,rubberapron,andrubbergloves.
WARNING Starter cord kickback (rapid retraction) can
result in bodily injury. Kickback will pull hand and
i_ arm toward engine faster than you can let go.
Broken bones, fractures, bruises, or sprains
could result.
o When starting engine,pull cord slowly until resistanceisfelt
andthen pull rapidly to avoid kickback.
o NEVERstart or stop enginewith electricaldevices plugged in
andturned on.
WARNING Generator produces hazardous voltage.
Failure to isolate generator from power utility can
result in death or injury to electric utility workers
due to backfeed of electrical energy.
o When using generator for backup power, notify utility company.
Useapproved transfer equipment to isolate generator from
electric utility.
° Usea ground fault circuit interrupter (GFCI)in any damp or
highly conductive area, such asmetal deckingor steel work.
° DO NOTtouch barewires or receptacles.
° DO NOTuse generatorwith electrical cords which areworn,
frayed,bare or otherwise damaged.
° DO NOToperate generator in the rain or wet weather.
° DO NOThandle generator or electricalcords while standing in
water, while barefoot,or while hands or feet arewet.
° DO NOTallow unqualified personsor children to operate or
servicegenerator.
WARNING Fuel and its vapors are extremely
flammable and explosive.
Fire or explosion can cause severe burns
or death.
WHENADDING ORDRAINING FUEL
Turn generator OFFand let it cool at least2 minutes before
removing fuel cap, Loosencap slowly to relievepressure in
tank.
* Fill or drain fuel tank outdoors.
o DONOToverfill tank. Allow spacefor fuel expansion.
* if fuel spilis, wait until it evaporatesbefore starting engine.
Keep fuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
DONOTlight a cigaretteor smoke.
HNENSTARTINGEQUtPIVtENT
* Ensurespark plug, muffler,fuel cap,andair cleanerarein place.
* DO NOTcrank enginewith spark plugremoved.
WHENOPERATINGEQUiPIVtENT
o DONOTtip engine or equipmentat anglewhich causesfuel to
spill.
o This generator is not for use inmobile equipment or marine
WHENTRANSPORTING,lVtOVINGOR REPAiRiNG EQUIPIVtENT
° Transport/move/repair with fuel tank EMPTYor with fuel shutoff
valveOFF.
° DONOTtip engine or equipmentat anglewhich causesfuel to
spill.
o Disconnectspark plug wire.
WHENSTORINGFUELOR EQUIPIVtENTWITH FUEL iN TANK
o Store awayfrom furnaces, stoves,water heaters,clothes
dryers, or other appliancesthat havepilot light or other ignition
source becausethey can ignitefuel vapors.
WARNING
° This generator does not meet U. S. CoastGuardRegulation
33CFR-183andshould not beusedon marineapplications.
, Failureto usethe appropriate U. S. CoastGuard approved
generator could result in death or serious injury and/or
property damage.
WARNING Contact with muffler area can result in
serious burns.
Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
, DO NOTtouch hot parts and AVOID hot exhaust gases.
o Allow equipmentto cool beforetouching.
o Keepat least5 feet (152 cm) of clearanceon all sidesof
generator including overhead.
o it is a violation of California PuNic Resource Code,Section
4442, to use or operate the engineon anyforest-covered,
brush-covered, or grass-covered land unlessthe exhaust
system is equipped with a spark attester, as defined in Section
4442, maintained in effective working order. Other statesor
federal jurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkattester designedfor the exhaust system
installed on this engine.
o Replacement parts must bethe sameand installed inthe same
position asthe original parts.
_. WARNING Unintentionalsparking can result in fire or
electric shock.
WHENADJUSTINGOR MAKINGREPNRS TO YOURGENERATOR
° Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug_
WHENTESTINGFORENGINESPARK
° Use approved spark plug tester.
° DO NOTcheckfor spark with spark plug removed.
_. WARNENG Starter and other rotating parts can
entanglehands, hair, clothing, or accessories.
, NEVERoperate generator without protective housing or covers.
, DO NOTwear looseclothing, jewelry or anything that may be
caught in the starter or other rotating parts.
° Tie up long hair and removejewelry.
CAUTEON Excessively high operating speeds increase
risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
o DO NOTtamper with governedspeed. Generatorsupplies
correct rated frequencyandvoltage when running at governed
speed.
o DO NOTmodify generator in any way.
NOTICE Exceeding generators wattage/amperage capacity,
can damagegeneratorand/or electrical devices connected to
it.
, DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverioadGeneratorin the Operationsection.
° Start generatorand letengine stabilize beforeconnecting
electrical loads.
, Connectelectrical loads in OFFposition, thenturn ONfor
operation.
, Turn electricalloads OFFand disconnect from generator before
stopping generator.
NOTICE improper treatment of generator candamageit
and shorten its fife.
o Use generator only for intendeduses.
o if you havequestions about intended use,ask dealeror contact
local service center.
- Operategenerator only on levelsurfaces.
, DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
- DO NOTinsert any objects through cooling slots.
if connected devicesoverheat,turn them off and disconnect them
from generator.
° Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively_
6 BRIGGSandSTRATTON.CONI
Assembly
Your generator requiressome assembly and is readyfor use
after it hasbeen properly servicedwith the recommended
fuel and oil.
if you haveany problemswith the assemblyof your generator,
pleasecarlthe generatorhelplineat (808) 743o4115.if calling
for assistance,pleasehavethe model, revision,and serial
numberfrom the identificationlabel available.Seegenerator
Controlsand Featuresfor identification labellocation.
Unpack Generater
1. Setthe carton on a rigid, fiat surface.
2. Removeeverything from carton exceptgenerator.
3. Opencarton completely by cutting eachcorner from
top to bottom.
4. Leavegeneratoron carton to install wheel kit.
The generator is suppliedwith:
* Engineoil bottle
, Battery chargecables
° Operator's manual
° Engineoperator's manual
, Wheelkit
MnstatiWheeJ Kit
Thewheel kit is designedto greatly mprove the portability of
your generator.
NOTICE Wheelkit is not intendedfor over°the-roaduse.
You will needthe following tool to install these components:
, NeedleNose Priers
_nstall the wheel kit as follows:
1. Tip generator up onto handleend.
2. Slide axle (A) through both axlemounting brackets on
cradleframe.
.
4.
5.
.
7.
/
Slide a fiat washer (B) and wheel (C) overthe axle.
Slide another fiat washer (B) overthe axle.
insert cotter pin (D) through hob on axle. Bendthe
ends of the cotter pin overthe axlewith a needle°nose
pliers to retain wheel.
Repeatstep 3 thru 5 to secure second wheel.
Tip generator backdown onto wheels.
Add Engine Oil
° Placegeneratoron a level surface.
NOTICE Anyattempt to crank or start the engine before it
has beenproperly filled with the recommendedoil will
result in equipment failure.
* Refertoenginemanualfor oilfill information.
* Damageto equipmentresultingfromfailuretofollowthis
instructionwillvoidwarranty.
° Referto engine operator's manual and follow oil
recommendations and instructions.
NOTICE Checkoil often during engine break-in. Referto
engine operator's manualfor recommendations.
Add Fuel
NOTICE Referto engine operator's manualand follow fuel
recommendations.
WARNING Fuel and its vapors are extremely
flammable and explosive.
Fire or explosion can cause severe burns
or death.
WHENADDING FUEL
° Turn generatorOFFand let it cool at bast 2 minutes before
removing fuel cap. Loosencap slowly to relievepressure in
tank
o Fill fuel tank outdoors.
o DONOToverfill tank. Allow spacefor fuel expansion.
° if fuel spills, wait until it evaporatesbefore starting engine.
o Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
- DONOTlight a cigaretteor smoke.
.
2.
Cleanarea around fuel fill cap, remove cap.
Slowly add unleadedfuel (E)to fuel tank (F). Be careful
not to overfill. Allow about 1.5"of tank space (G) for
fuel expansion as shown.
@
I =
_ r_
. r_.j f,-_.j
3. Install fuel capand let any spilledfuel evaporatebefore
starting engine.
GroundingFastener
Thegenerator neutral is floating, which meansthat the AC
stator winding is isolated from the grounding fastenerand
the ACreceptacleground pins. On a floating neutral
generatorthe AC receptacleground pins are not functional.
Electricaldevices, such asa GFCI,requiring a functioning AC
receptacleground pin will not operate.
Special Requirements
Theremay be Federal,local codes, or ordinancesthat apply
to the intendeduse of the generator. Pleaseconsult a
qualified electrician, electrical inspector, or the local agency
havingjurisdiction:
o in some areas,generators are requiredto be registered
with local utility companies.
o This generator hasa floating neutral and is not for use
on job sites requiring a bonded neutral.
Connecting te a Buiiding's Electrical System
Connectionsfor standby powerto a building's electrical
system must be made bya qualified electrician. The
connection must isolate the generator power from utility
power or other alternative power sources and must comply
with all applicablelaws and electrical codes.
_, WARNING Generator produces hazardous voltage,
Failure to isolate generator from power utility can
result in death or injury to electric utility workers
due to backfeed of electrical energy.
o When using generator for backup power, notify utility company,
Use approvedtransfer equipment to isolategeneratorfrom
electric utility.
o Use aground fault circuit interrupter (GFCI)in any damp or
highly conductive area,such as metal deckingor steel work.
o DO NOTtouch bare wires or receptacles.
o DO NOTuse generatorwith electrical cords which areworn,
frayed, bareor otherwise damaged.
o DO NOToperate generator in the rain or wet weather.
o DO NOThandle generator or electricalcords while standing in
water, while barefoot,or while hands or feetare wet.
o DO NOTallow unqualified personsor children to operate or
servicegenerator.
Generater L0catien
Clearances and Air Mevement
WARNING Exhaustheat/gases can ignite
combustibles, structures or damagefuel tank
causing a fire.
o Keepat least5 ft. (152 cm) clearanceon all sidesof generator
including overhead.
Placegeneratoroutdoors in an areathat will not accumulate
deadlyexhaust gas. DONOTplacegeneratorwhere exhaust
gas (A) could accumulate and enter inside or be drawn into a
potentially occupied building. Ensureexhaust gas is kept
awayfrom any windows, doors, ventilation intakes, or other
openingsthat canallow exhaustgasto collect in a confined
area.Prevailingwinds and air currents should betaken into
consideration when positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poisonyou cannersee or smell,
°®.
NEVER use inside a home
or garage, EVEN JF doors
and windows are open°
OnJy use OUTSIDE and
far away from windows,
doors, and vents.
8 BRIGGSandSTRATTON.CONI
Featuresand Controts
Readthis Operator'sManual and safetyrulesbefore operatingyourgenerator.
Comparethe illustrations with your generator,to familiarize yourself with the locations of various controls and
adjustments. Savethis manual for future reference.
A - FuelTank Capacityof 1.32 U.S.gallons !5.0 LL
B - Circuit Breaker (AC) A push-to-reset circuit breakeris
providedto protect the receptacleand generatoragainst
electrical overload.
C- 120 Volt AC, 15 Amp, DuplexReceptacle -- May be
usedto supply electrical power for the operation of
120 Volt AC, 15 Amp, single phase, 60 Hzelectrical,
lighting, appliance,tool, and motor loads.
D ° GroundingFastener Consultyour local agency having
jurisdiction for grounding requirements in your area.
E - 12 Volt DC,8.3 Amp Accessory Sacks May be used
to power 12 Volt DOelectrical devicesor recharge
12 Volt DObatteries.
F - Spark Arrestor Muffler Exhaustmuffler lowers engine
noise and is equipped with a spark arrester screen.
G - _dentificatioo Label- Providesmodel, revision, and
serial number of generator. Pleasehavethese readily
availablewhen calling for assistance.
H - Spark Plug Accessto engine spark plug.
3 - Air Cleaner Protectsengine by filtering dust and
debris out of intake air.
K =Choke Lever Usedwhen starting a cold engine.
L - Recoil Starter Usedto start the engine.
IVl- [:uei Valve-- Usedto turn fuel supply on and off to
engine.
1!° EngineSwitch Setthis switch to "On" beforeusing
recoil starter. Set switch to "Off" to stop engine.
items Not Shown:
EngineIdentification -- Provides model, type and code of
engine. Pleasehavethese readilyavailableif calling for
assistance.
0il Drain Plug -- Drainengine oil here.
Oil [:ill Cap-- Checkandfill engine with oil here.
Cord Sets and ReceptacJes
Use only high quality, weIHnsulated, grounded extension
cords with the generator's 120 Volt duplex receptacle.
inspect extensioncords before eachuse.
Checkthe ratings of all extensioncords beforeyou use
them. Extensioncord sets usedshould be ratedfor 125 Volt
ACloads at 15 Amps or greaterfor most electrical devices.
Somedevices, however, may not require this type of
extension cord. Checkthe operator's manuals of those
devicesfor the manufacturer's recommendations.
Keepextension cords asshort aspossible to minimize
voltage drop.
WARNING Overloadedelectrical cords can overheat,
arc, and burn resulting in death, bodily injury,
and/or property damage.
. ONLYusecordsratedfor yourloads.
* Followailsafetiesonelectricalcords.
120 VeitAC, 15 Amp, Duplex Receptacle
Theduplex receptacleis protected againstoverload by a
_ush-to-reset circuit breaker.
Useeachreceptacleto operate120 Volt AC, single-phase,
60 Hz electricalloads requiring up to 1,800 watts (1,8 kW) at
15 Amps of current. Usecord setsthat are ratedfor 125 Volt
ACloads at 15 Amps (or greater).
NOTICE Receptacles may be marked with rating value
greater than generator output capacity.
, NEVERattempt to power adevice requiring more amperagethan
generator or receptaclecan supply.
* DONOToverloadthe generator.SeeDon't OverloadGenerator,
12 Volt DCAccessoryJack
These receptaclesallows you to rechargea 12 Volt
automotive or utility style storage battery with the battery
chargecable provided. Camping-style air pumps, lanterns,
fans, or other 12 Volt devices havinga cigarettelighter-type
plug may also be poweredby these outlets.
Thesereceptaclescan not recharge6 Volt batteriesand can
not be usedto crank an engine havinga discharged battery.
See Charginga Batter}/before attempting to rechargea
battery,
10 BRIGGSandSTRATTON.CONI
Starting the Engine
Disconnect all electrical loads from the generator. Usethe
following start instructions:
1. Make sure unit is on a levelsurface.
HOTICE Failureto start and operatethe unit on a level
surfacewill causethe unit not to start or shut down during
operation.
2. Turn fuel valve (A) to "Open" position (fully clockwise).
,
Placethe engine switch (B) in the "On" position.
@
/
/
4. Start engine according to instructions given in the
engine operator's manual.
WARNING Starter cord kickbackcrapid retractiom can
result in bodily injury, Kickbackwill pull hand and
_ armtoward enginefasterthan you can let go,
Broken bones,fractures, bruises, or sprains
could result,
o Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpullrapidlytoavoidkickback,
o NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon,
NOTICE if engine starts after 3 pulls, butfails to run for
more than 10 seconds, checkfor proper oil levelin
crankcase,This unit may beequipped with a low oil
protection device.Seeengine operator's manual.
WARNING Contact with muffler area can result in
serious burns.
Exhaustheat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
, DONOTtouchhotpartsandAVOIDhotexhaustgases,
* Mow equipmentto coolbeforetouching,
* Keepatbast5 feet(152cm)of clearanceonall sidesof
generatorincludingoverhead,
* it isaviolationofCaliforniaPuNicResourceCode,Section
4442,to useor operatetheengineonanyforest-covered,
brush-covered,or grass-coveredlandunlesstheexhaust
systemisequippedwith asparkattester,asdefinedinSection
4442,maintainedin effectiveworkingorder,Otherstatesor
federaljurisdictionsmayhavesimilarlaws,
Contacttheoriginalequipmentmanufacturer,retailer,or dealer
toobtainasparkattesterdesignedfor theexhaustsystem
installedonthis engine,
* Replacementpartsmustbethesameandinstalledinthesame
positionastheoriginalparts,
Cennecting Electrical Leads
1. Let engine stabilizeand warm up for a few minutes
after starti%
2. Plug in and turn on the desired 120 Volt AC,single
phase, 60 Hzelectrical loads.
HOT/CE
° DONOTconnect 240 Volt loadsto the 120 Volt dupbx
receptacle.
DONOTconnect 3-phaseloadsto the generator.
o DONOTconnect 50 Hz loadsto the generator.
o DONOTOVERLOADTHEGENERATOR,See Don't
OverloadGenerator.
NOTICE Exceeding generators wattage/amperage capacity
can damagegeneratorand/or electrical devices connected to
it.
o DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
* Start generator and letengine stabilize beforeconnecting
electrical loads.
* Connectelectrical loads in OFFposition, thenturn ONfor
operation.
* Turn electricalloads OFFand disconnect from generator before
stopping generator.
Stepping the Engine
1. Turn OFFand unplug all electrical loadsfrom generator
panel receptacles,NEVERstart or stop enginewith
electrical devicesplugged in and turned ON.
2. Let engine run at no-load for several minutes to
stabilize internaltemperatures of engine and generator.
3. Move engine switch to the "Off" position,
4. Turn the fuel valveto the "Close" position (fully
counterclockwise).
11
Charging a Battery
Your generatorhasthe capability of recharginga discharged
12 Volt automotive or utility style storage battery.
, DONOTusethe unit to chargeany 6 Volt batteries.
, DONOTusethe unit to crank an engine having a
discharged battery.
WARNING Storage batteriesgive off explosive
,,_,_ ...... hydrogengas during recharging.
,_ Hydrogengasstays nearbatteryfor a
long time after batteryhasbeencharged.
Slightest spark will ignite hydrogen and cause explosion.
You can be blinded or severelyinjured.
Batteryelectrolyte fluid contains acid and is extremely
caustic.
Contactwith batteryfluid will causeseverechemicalburns.
, DONOTallowanyopenflame,spark,heat,or litcigarette
duringandfor severalminutesaftercharginga battery.
* Wearprotectivegoggles,rubberapron,andrubbergloves.
TOrecharge12 Volt batteries, proceedas fellows:
1. if necessary,cleanbattery posts or terminals.
2. Checkfluid levelin all battery cells, if necessary,add
ONLYdistilled water to cover separators in battery
cells, DONOTuse tap water.
3. if the battery is equippedwith vent caps, make sure
they are installed and are tight.
4. Connectbattery chargecableconnector plug to the
12 Volt DOpanel receptacle.
5. Connectbatterychargecableclamp with red handleto
batterypost or terminal indicatedby Positive, PO$or (+).
6. Connectbattery chargecable clamp with black handle
to battery post or terminal indicated by Negative, NEG,
or (-).
7. Start generatoras described in Starting TheEngine.Let
the engine run while battery recharges.
8. When battery hascharged, shut down engine as
described in Stopping TheEngine.
t@TICE Use an automotive hydrometerto test batterystate
of charge and condition. Follow the hydrometer
manufacturer's instructions carefully. Generally,a battery is
consideredto be at 100% stateof chargewhen specific
gravity of its fluid (as measured by hydrometer) is 1.260 or
higher.
ColdWeather Operation
Undercertain weather conditions (temperatures below 40%
[4°0] combinedwith high humidity), your generatormay
experienceicing of the carburetor and/or the crankcase
breathersystem. To reducethis problem, you needto
perform the following:
1. Make sure generatorhas dean, fresh fuel.
2. Openfuel valve (turn valve to open position).
3. Use SAE5W-30 oil (synthetic preferred, seeengine
operator's manual).
4. Checkoil leveldaily or after every eight (8) hours of
operation.
5. Maintain generatorfollowing maintenanceschedule in
engine operator's manual.
6. Shelter unit from elements.
Positive Negative
12 BRIGGSaodSTRATTON.COPa
@eatingaTemporaryColdWeather Shelter
1. Fortemporary'shelter,the original shipping carton can
be used.
2. Cut off top carton flaps and one long sideof carton to
expose muffler side of unit. if required,tape up other
sides of carton to fit over generatoras shown.
Wind
NOTICE if required, removewheel kit to fit carton over
generator asshown.
3. Cut appropriate slots to access receptaclesof unit
4. Faceexposedend away from wind and elements.
5. Locate generatoras described in the section Generator
Locat/on_Keepexhaust gasfrom entering a confined
areathrough windows, doors, ventilation intakesor
other openings.
_t_WARNENG Runningengine gives off carbon
monoxide, an odorless, colorless, pousongas.
Breathingcarbon monoxide cancause headache.
fatigue, dizziness,vomiting, confusion, seuzures,
nausea,fainting or death.
o OperategeneratorONLYoutdoors.
o Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
o Keepexhaustgasfromenteringa confinedareathrough
windows,doors,ventilationintakes,or otheropenings.
o DONOTstartor runengineindoorsor in anenclosedarea,
(evenifwindowsanddoorsareopen),includingthegenerator
compartmentof arecreationalvehicle(RV).
.
Start generatoras described in the section Starting the
Engine,then placecarton over generator. Keepat bast
5 ft. (1.5 m) clearanceon all sides of generator
including overheadwith shelter in place.
WARNING Contact with muffler area can result in
serious burns.
Exhaustheat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
o DONOTtouchhotpartsandAVOIDhotexhaustgases.
o Mow equipmentto coolbeforetouching.
o Keepatleast5 feet(152cm)of clearanceonall sidesof
generatorincludingoverhead.
o Removeshelterwhentemperaturesareabove40°F[4°C].
7, Removeshelter when temperatures are above40°F
[4°C].
8. Turn engine OFFand let cool two (2) minutes before
refueling. Let anyspilled fuel evaporatebefore starting
engine.
Building a Ceid Weather Shelter
1. Using non combustible materialwith a fire rating of at
bast one hour, build a shelter that will enclose three
sides and the top of the generator. Makesure muffler
side of generator is exposed.
HOTICE Contactyour local building material supplier for
non combustible materialswith a fire rating of at bast one
hour.
HOTICE Besure shelter caneasily be repositioned for
cnangein wind direction.
2. DONOTenclose generatorany more than shown.
Sheltershould hold enough heat createdby the
generatorto prevent icing problem.
HOTICE f a wheel kit is installed on the generator, enlarge
shelter accordingly.
3. Follow steps 3 through 8 asdescribed previously in
Creating a TemporaryCold VVeatherShelter.
13
Don't Overload Generator
You must make sureyour generator cansupply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Followthese simple steps:
1. Selectthe itemsyou will power at the same time.
2. Total the rated(running) watts of these items. This is
the amount of power your generator must produce to
keepyour items running. SeeWattageReferenceGuide.
3. Estimatehow many surge (starting) watts you will need.
Surge wattageis the short burst of power neededto
start electric motor-driven tools or appliancessuch asa
circular saw or refrigerator. Becausenot all motors start
atthe sametime, total surgewatts can be estimatedby
adding only the item(s) with the highest additionalsurge
watts to the total ratedwatts from step 2.
Teat or Appliance
Window Fan
DeepFreezer
Tebvision
Security System
Light (75 Watts)
Rated (Running)
Watts
300
5O0
5O0
180
75
1555 Total
Running Watts
Additienal Surge
(Starting) Watts
6OO
500
Total Rated (Running) Watts = 1555
HighestAdditional Surge Watts = 600
Total GeneratorOutput Required = 2155
Power Management
To prolong the fife of your generatorand attacheddevices, it
is important to take carewhen adding eUectricaIloadsto your
generator. Thereshould be nothing connectedto the
generator outbts before starting its engine.Thecorrect and
safe way to managegeneratorpower isto sequentiaflyadd
loads asfoflows:
1. With nothing connectedto the generator,start the
engine asdescribed in this manual.
2. Hug in andturn on the first load, preferablythe largest
load you have.
3. Permit the generatoroutput to stabilize (engine runs
smoothly and attacheddeviceoperates properly).
4. Hug in andturn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5 for eachadditional load.
NEVERadd more loadsthan the generatorcapacity.Take
special careto consider surge loads in generator capacity,as
described above.
Wattage Reference Guide
Rated*
Tool or Appliance
Essentials
Light Bulb - 75 watt
DeepFreezer
Sump Pump
Refrigerator/Freezer- 18 cf
Water Weft Pump- 1/3 hp
Window AC- 10,000 BTU
Window Fan
FurnaceFanBlowero 1/2 hp....
Ki, hen ........
oven-looo ' t,
C6ffee Maker ....
Eiectric
Hot Hate ....
Receiver
....._olor Television- 27 in
PersonalComputer w/17 in
monitor
Other
Security System
AM/FM Clock Radio
GarageDoor Opener- 1/2 hp
ElectricWater Heater- 40 gallon
DIY/Jah Site
Quartz HalogenWork Light
Airless Sprayer- 1/3 hp
Reciprocating Saw
Electric Drill- 1/2 hp
Circular Saw - 7ol/4 in
Miter Saw- 10 in
TablePlaner - 6 in
TableSaw/RadialArm Saw- 10 in
Air Compressor - 1-1/2 hp
* Wattageslisted are approximate only,
appliancefor actual wattage.
(Running)
Watts
Additional
Surge
(Starting)
Watts
75
500 500
800 1200
800 1600
1000 2000
1200 1800
300 600
800 1300
1000
1500
1500
2500
100
100
450
500
800
180
300
480 520
4000
1000
600 1200
960 960
1000 1000
1500 1500
1800 1800
1800 1800
2000 2000
2500 2500
Checktool or
14 BRIGGSandSTRATTON.CONI
Maintenance
General Recommendations
Regular maintenancewill improve the performance and
extendthe life of the generator. Seean authorized dealerfor
service.
Thegenerator's warranty doesnot cover items that have
been subjectedto operator abuseor negligence.To receive
full valuefrom the warranty, the operator must maintainthe
generator asinstructed in this manualand the engine
operator's manual.
HOTICE Should you havequestions about replacing
components on your generator, pleasecall (888) 743-4115
for assistance.
° Some adjustmentswill needto be made periodically to
properly maintain your generator.
, All maintenancein this manualand the engine
operator's manualshould be madeat bast once each
season.
, Onceayear you should cleanor replacethe spark plug,
cleanor replacethe air filter. A newspark plug and
cleanair filter assure proper fuel-air mixture and help
your engine run better and last longer. Pleasereferto
your engineoperator's manualfor more details.
Generater _aaintenance
Generatormaintenanceconsists of keepingthe unit clean
and dry. Operateand store the unit in a clean dry
environment where it will not be exposedto excessivedust,
dirt, moisture, or anycorrosive vapors. Coolingair slots in
the generator must not become cloggedwith snow, leaves,
or any other foreign material.
NOTICE DONOTusewater or other liquids to clean
generator. Liquids canenter engine fuel system, causing
poor performance and/or failure to occur. In addition, if
liquid enters generatorthrough cooling air slots, some of the
liquid will be retainedin voids and cracks of the rotor and
stator winding insulation. Liquid and dirt buildup on the
generator internalwindings will eventuallydecreasethe
insulation resistanceof these windings.
NOTICE improper treatment of generator can damage it
and shorten its life.
. DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
* DONOTinsert any objectsthrough cooling slots.
, Use a soft bristle brush to loosen cakedon dirt or oik
, Use a vacuum cleanerto pick up loose dirt and debris.
Jnspect Muffler and Spark Attester
inspectthe muffler for cracks,corrosion, or other damage.
Removethe spark arrester, if equipped,and inspectfor
damageor carbon blockage, if replacementparts are
required,make sureto useonly original equipment
replacementparts.
WARNING Contact with muffler area can result in
serious burns.
Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
. DO NOTtouch hot parts and AVOIDhot exhaust gases.
• Mow equipment to cool beforetouching.
Keepat least5 feet(152 cm) of clearanceon all sides of
generator including overhead.
• it is aviolation of California PuNic Resource Code,Section
4442, to use or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark arrester, as defined in Section
4442, maintained in effective working order. Other statesor
federal jurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain aspark arrester designedfor the exhaust system
installed on this engine.
o Replacement parts must bethe sameand installed inthe same
position asthe original parts.
Engine Maintenance
Seethe engine operator's manualfor instructions on howto
properly maintain the engine.
CAUTEON Avoid prolonged or repeated skin contact
with used motor oil.
. Used motor oil has beenshown to cause skin cancer in certain
laboratory animals.
* Thoroughly wash exposed areaswith soap and water.
Daily or beforeuse, look around and underneaththe
generatorfor signs of oil or fuel leaks.Cleanaccumulated
debris from inside and outside the generator. Keepthe
linkage, spring and other engine controls clean, inspect
cooling air slots and openings on generator. Theseopenings
must be kept clean and unobstructed.
Engine parts should be kept cleanto reducethe risk of
overheating and ignition of accumulated debris:
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOiL TOCOLLECTIONCENTERS.
, Use a damp cloth to wipe exterior surfaces clean.
15
Storage
ThegeneratorshouWbestartedatbastonceeveryseven
daysandallowedtorunatbast30minutes,ifthiscannotbe
doneandyoumuststoretheunitformorethan30days,use
thefollowingguidelinestoprepareitforstorage.
Generator Storage
° Cleanthe generator as outlined in Cleaning.
° Checkthat cooling air slots and openingson generator
are open and unobstructed.
LongTerm Storage instructions
Fuelcan becomestale when stored over 30 days.Stab fuel
causesacid and gum deposits to form in the fuel system or
on essentialcarburetor parts. To keepfuel fresh, use Briggs
& Stratton FRESHSTART@fuel stabilizer,availableasa
liquid additive or a drip concentrate cartridge.
Thereis no needto drain gasolinefrom the engine if a fuel
stabilizer is added according to instructions. Runthe engine
for 2 minutesto circulate the stabilizerthroughout the fuel
system. The engine andfuel canthen be stored up to
24 months.
if gasoline in the engine hasnot beentreated with a fuel
stabilizer, it must be drained into an approvedcontainer. Run
the engine until it stops from lack of fuel. The useof a fuel
stabilizer in the storage container is recommendedto
maintain freshness.
WARNING Fueland its vapors are extremely
flammable and explosive.
Fireor explosion can causesevere burns
or death.
WidENSTORINGFUELOREQUmPMENTWITidFUELiN TANK
, Store awayfrom furnaces, stoves, water heaters,clothes dryers
or other appliances that have pilot light or other ignition source
becausethey can ignite fuel vapors.
WIDENDRAiNiNG FUEL
o Turn generatorOFFand let it cool at least2 minutes before
removing fuel cap. Loosencap slowly to relievepressure in
tank.
° Drain fuel tank outdoors.
° Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
, DO NOTlight a cigarette or smoke.
Storing the Engine
Seethe engine operator's manualfor instructions on howto
properly preparethe engine for storage.
Other Storage Tips
1. DONOTstore fuel from one seasonto another unless it
has beentreated as described in Long TermStorage
instructions.
2. Replacefuel container if it starts to rust. Rustand/or
dirt in fuel can cause problems if it's usedwith this
unit.
3. Cover unit with a suitable protective cover that does not
retain moisture.
WARNING Storagecovers can be flammable.
° DO NOTplace astorage cover overa hot generator.
° Let equipment coolfor a sufficient time before placing the cover
4. Store generator in clean, dry area.
16 BRIGGSaodSTRATTON.CONI
Problem Oaase
1. Oneof the circuit breakers is open.
2, Fault in generator.
3. Poor connection or defective cord set.
4. Connecteddevice is bad.
Engineisrunning, but no AC
output is available.
Enoinerunsgood at no-load but
"hags down" when loadsare
connected.
En#inewiii nat start; or starts
and runsrough.
Engineshuts dawn when
running.
1, Short circuit in a connectedload,
2, Enginespeed istoo slow,
3, Generatoris overloaded,
4, Shorted generatorcircuit.
1, Engineswitch set to "Off".
2. FuelValveis in "Close" position.
3, Dirty air cleaner,
4, Out of fuel,
5, Stalefuel,
6. Spark plug wire no_con_8tea _ospark
p,ug.
7. Bad spark pl_g..... ....
8. Water in fuel. ....
9. Flood_8 :
lO. fueu
11, Inta_ :_alvestucko
12, Engine haslost
Out of fuel,
Correction
1, Resetcircuit breaker.
2, Contact authorized servicefacility,
3. Checkand repair.
4. Connectanother devicethat is in good
condition.
1. Disconnect shorted electrical load.
2. Contact authorized servicefacility.
3. See Don't OveHoadGeneratorin
Operationsection.
4. Contact authorized servicefacility.
1. Set engineswitch to "On".
2, Turn fuel valveto "Open" position.
3. Cleanor replaceair cleaner.
4, Fill fueltank.
5, Drain_ueltank and carburetor; fill with
freS_fuji
wire to spark plug,
spark plug,
Drain fuel tank and carburetor; fill with
fresh fuel,
9, Wait 5 minutes and re-crank engine.
10. Contact authorized servicefacility.
11, Contact authorized servicefacility.
12. Contact authorized servicefacility.
Fill fuel tank.
Enginelackspower.
Engine"hunts" or falters. Carburetor is running too rich or too lean,
1, See Don't OveHoadGeneratorin
Operationsection.
2, Replaceair filter,
Contact authorized servicefacility,
17
Effective February'1,2006 replacesall undated Warranties andall Warranties dated before February'1,2006
LIMITED WARRANTY
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the portable generator that is defective in material or
workmanship or both. Transportation charges on product submitted for repair or replacementunder this warrants,'must be borne by purchaser. This
warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealerin
our dealer Iocator map at BRIGGSandSTRATTON.COM.
THEREIS NO OTHEREXPRESSWARRANTY. IMPLIEDWARRANTIES, INCLUDINGTHOSEOFMERCHANTABILITYANDFITNESSFORA PARTICULAR
PURPOSE,ARELIMITEDTOONEYEARFROM PURCHASE,ORTOTHE EXTENTPERMITTEDBY LAW. ANY ANDALL IMPLIED WARRANTIESARE
EXCLUDED.LIABILITY FORINCIDENTALOR CONSEQUENTIALDAMAGESARE EXCLUDEDTOTHE EXTENTEXCLUSIONIS PERMITTEDBY LAW. Some
states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation and exclusion may not applyto you. This warranty gives you specific Jegalrights and
you may also have other rights which vary'from state to state or country'to country'.
Commercial use 1 yCer
*SecondyearpartsonFy
The warranty period begins onthe date of purchase by the first retail end user, and continues for the period of time stated above. "Consumer Use"means
personal residential household use by a retail consumer. "Commercial Use"means aJlother uses,including use for commercial, income producing or rental
purposes. Once equipment has experienced commercial use, it shaftthereafter be considered as commercial use for purposes of this warrants,'.
NOWARRANTY REGISTRATIONIS NECESSARYTO OBTAINWARRANTYON BRIGGS& STRATTONPRODUCTS.SAVEYOURPROOFOF PURCHASE
RECEIPT.IF YOU DONOTPROVIDEPROOFOFTHEINITIAL PURCHASEDATEAT THETIME WARRANTYSERVICEiS REQUESTED,THE MANUFACTURING
DATEOFTHE PRODUCTWILL BE USEDTO DETERMINETHEWARRANTY PERIOD.
Wewelcomewarrantyrepairandapologizetoyoufor beinginconvenienced.AnyAuthorizedServiceDealermayperformwarrantyrepairs.Mostwarrants,'
repairsarehandledroutinely,butsometimesrequestsforwarrantyservicemaynotbeappropriate.Forexample,warrantyservicewouldnotapplyif
equipmentdamageoccurredbecauseofmisuse,lackofroutinemaintenance,shipping,handling,warehousingor improperinstallation.Similarly,the
warrants,'isvoidif themanufacturingdateor theseriajnumberontheportablegeneratorhasbeenremovedorthe equipmenthasbeenalteredor modified.
Duringthewarrantyperiod,theAuthorizedServiceDealer,atitsoption,will repairor replaceanypartthat,uponexamination,isfoundto bedefectiveunder
normaluseand service.Thiswarrants,'will notcoverthefollowingrepairsandequipment:
Normal Wear: Outdoor PowerEquipment, like all mechanical devices, needs periodic parts and service to perform well. This warrants,'does not cover
repair when normal use has exhausted the life of a part or the equipment.
installation and Maintenance: This warrants,'does not apply to equipment or parts that have been subjected to improper or unauthorized installation or
alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment,
to adversely affect its performance and reliability. This warrants,'also does not cover normal maintenance such as air filters, adjustments, fuel system
cleaning and obstruction (due to chemical, dirt, carbon, lime, and soforth).
Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc, or malfunctions resulting from accidents, abuse, modifications,
alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as starting batteries, generator adapter cord sets and
storage covers are excluded from the product warrants,'.This warranty excludes used, reconditioned, and demonstration equipment, equipment used
for prime power in placeof utility power, equipment used in life support applications, andfailures due to acts of God andother force majeure events
beyond the manufacturers control. 198189E,Rev.B,12/31/2006
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, Wl, USA
18 BB_GGSandSTBATTON.COM
Reserved
19
Je
ProductSpecifications
Starting Wattage ........................ 3,000 watts
Wattage* . ............................ 2,000 watts
Load Current:
at 120 Volts AC ........................ 16.6 Amps
at 12 Volts DO.......................... 8.3 Amps
Phase .............................. Single phase
Rated Frequency ......................... 60 Hertz
FuelCapacity .................. 1.32 U.S.gallons (5 L)
* Thisgeneratorisratedin accordancewith CSA(CanadianStandardsAssociation)
standard022.2No.100o04(motorsandgenerators).
griggs & Stratton Power Products Group, LLC
90[} N. Parkway
Jefferson, Wisconsin, 53549 U.S.A.
20 (800) 743-4115 BRIGGSandSTRATTON.COM
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Briggs & Stratton PORTAbLE GENERATOR Owner's manual

Category
Power generators
Type
Owner's manual
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