Central Pneumatic Item 67697-UPC 792363676977 Owner's manual

Item 67697-UPC 792363676977
Central Pneumatic
Brand
Central Pneumatic
Model
Item 67697-UPC 792363676977
Category
Air compressors
Type
Owner's manual

This manual is also suitable for

!"#$%$&
'()*+,-,./)0,+1(20)1.32+4)5.6)
6,5/7)8+(9)19*+(*,+)1.0/5::5/1(.;
ONLY a qualified engineer with
appropriate certifications may attempt
designing a new compressor to ensure
that all required safety and control
elements are in place and will work
together properly and safely. This
compressor pump is intended ONLY
as a replacement for a similarly rated
pump on an existing compressor that
includes all other needed components.
Constructing a new compressor using
this pump is not covered by the manual.
<101/)(2+)=,>01/,)5/;)7//*;??===@75+>(+8+,1A7/@B(9
C951:)(2+)/,B7.1B5:)02**(+/)5/;)*+(62B/02**(+/D75+>(+8+,1A7/@B(9
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 20j
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2010 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
'5>:,)(8)R(./,./0
Safety ................................................ 2
Specifications .................................... 5
Setup ................................................ 6
Maintenance .................................... 11
Parts List and Diagram .................... 14
Warranty .......................................... 16
!"#$%$&)OPQVWTO)"$X)XCE%$%'%W$O
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
%QSW#'"$')O"EC'P)%$EW#Q"'%W$
&,.,+5:)O58,/4)!5+.1.A0
) !"#$%$&)#,56)5::)058,/4)=5+.1.A0)5.6)1.0/+2B/1(.0@)))
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
O5-,)5::)=5+.1.A0)5.6)1.0/+2B/1(.0)8(+)82/2+,)+,8,+,.B,@
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense
and caution are factors which cannot be built into this product, but must be supplied by the operator.
1. !(+Y)5+,5)058,/4
a. Z,,*)=(+Y)5+,5)B:,5.)5.6)=,::):1/@
Cluttered or dark areas invite accidents.
b. X().(/)(*,+5/,)/7,)R(9*+,00(+)S29*)1.)
,[*:(01-,)5/9(0*7,+,0G)02B7)50)1.)/7,)
*+,0,.B,)(8)8:5995>:,):1F2160G)A50,0)(+)620/@
Compressor pump motors produce sparks
which may ignite the dust or fumes.
c. Z,,*)B71:6+,.)5.6)>40/5.6,+0)5=54)
8+(9)5.)(*,+5/1.A)B(9*+,00(+)*29*@
2. S,+0(.5:)058,/4
a. O/54)5:,+/G)=5/B7)=75/)4(2)5+,)6(1.A)5.6)
20,)B(99(.)0,.0,)=7,.)(*,+5/1.A)/710)
B(9*+,00(+)*29*@))X().(/)20,)/710)B(9*+,00(+)
*29*)=71:,)4(2)5+,)/1+,6)(+)2.6,+)/7,)1.8:2,.B,)
(8)6+2A0G)5:B(7(:)(+)9,61B5/1(.@ A moment
of inattention while operating a compressor
pump may result in serious personal injury.
b. U0,)*,+0(.5:)*+(/,B/1-,),F21*9,./@))
":=540)=,5+)"$O%I5**+(-,6),4,)
*+(/,B/1(.)62+1.A)0,/2*)5.6)20,@
Page 3E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
&,.,+5:)O58,/4)!5+.1.A0)\B(./1.2,6]
3. R(9*+,00(+)S29*)20,)5.6)B5+,
a. X10B(..,B/)/7,)*:2A)(8)/7,)B(9*+,00(+)
9(/(+)8+(9)/7,)*(=,+)0(2+B,)>,8(+,)
1.0/5::1.AG)95Y1.A)5.4)56320/9,./0G)B75.A1.A)
5BB,00(+1,0G)(+)0/(+1.A)/7,)R(9*+,00(+)
S29*@ Such preventive safety measures
reduce the risk of starting the unit accidentally.
b. O/(+,)5.)16:,)B(9*+,00(+)*29*)(2/)(8)/7,)
+,5B7)(8)B71:6+,.)5.6)6().(/)5::(=)*,+0(.0)
2.8591:15+)=1/7)/7,)B(9*+,00(+)*29*)(+)/7,0,)
1.0/+2B/1(.0)/()(*,+5/,)1/@ A compressor pump
is dangerous in the hands of untrained users.
c. Q51./51.)/7,)R(9*+,00(+)S29*@))Z,,*)
/7,)R(9*+,00(+)S29*)B:,5.)8(+)
>,//,+)5.6)058,+)*,+8(+95.B,@))E(::(=)
1.0/+2B/1(.0)8(+):2>+1B5/1.A)5.6)B75.A1.A)
5BB,00(+1,0@))Z,,*)6+4G)B:,5.)5.6)8+,,)8+(9)
(1:)5.6)A+,50,@))R7,BY)8(+)9105:1A.9,./)
(+)>1.61.A)(8)9(-1.A)*5+/0G)>+,5Y5A,)
(8)*5+/0)5.6)5.4)(/7,+)B(.61/1(.)/75/)
954)588,B/)/7,)B(9*+,00(+^0)(*,+5/1(.@))
%8)6595A,6G)75-,)/7,)B(9*+,00(+)+,*51+,6)
>,8(+,)20,@ Many accidents are caused by
a poorly maintained compressor pump.
d. U0,)/7,)R(9*+,00(+)S29*)1.)5BB(+65.B,)
=1/7)/7,0,)1.0/+2B/1(.0G)/5Y1.A)1./()5BB(2./)
/7,)=(+Y1.A)B(.61/1(.0)5.6)/7,)=(+Y)/()>,)
*,+8(+9,6@ Use of the Compressor Pump
for operations different from those intended
could result in a hazardous situation.
4. O,+-1B,
a. _5-,)/7,)R(9*+,00(+)S29*)0,+-1B,6)>4)5)
F25:181,6)+,*51+)*,+0(.)201.A)(.:4)16,./1B5:)
+,*:5B,9,./)*5+/0@ This will ensure that the
safety of the Compressor Pump is maintained.
R(9*+,00(+)S29*)O58,/4)!5+.1.A0
1. W$TP)5)F25:181,6),.A1.,,+)=1/7)5**+(*+15/,)
B,+/181B5/1(.0)954)5//,9*/)6,01A.1.A)5).,=)
B(9*+,00(+)/(),.02+,)/75/)5::)+,F21+,6)058,/4)
5.6)B(./+(:),:,9,./0)5+,)1.)*:5B,)5.6)=1::)=(+Y)
/(A,/7,+)*+(*,+:4)5.6)058,:4@))'710)B(9*+,00(+)
*29*)10)1./,.6,6)W$TP)50)5)+,*:5B,9,./)
8(+)5)0191:5+:4)+5/,6)*29*)(.)5.),[10/1.A)
B(9*+,00(+)/75/)1.B:26,0)5::)(/7,+).,,6,6)
B(9*(.,./0@))R(.0/+2B/1.A)5).,=)B(9*+,00(+)
201.A)/710)*29*)10).(/)B(-,+,6)>4)/710)95.25:@
2. U0,)O58,/4)&25+6)8(+)S2::,40@ The Air
Compressor Pump Pulley (59), V-belt (not
included), and motor pulley (not included) must
be covered by a safety guard (not included)
covering all moving elements before operation.
3. V,8(+,)81+0/)5.6),-,+4)20,G)-,+184)
S29*)750)02881B1,./)(1:@
4. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
5. Q105:1A.9,./)>,/=,,.)Q(/(+)5.6)S29*)
B5.)6595A,)/7,)S29*)S2::,4@))Use a
straight edge, such as a yardstick, to check
and adjust alignment as needed.
6. U0,)*+(*,+)01`,)9(/(+)5.6)9(/(+)*2::,4@))
This Air Compressor Pump must be installed
with a 3 HP electric motor and pulley (both not
included) which can turn the Air Compressor
Pump Pulley at approximately 1050 rpm.
7. %.0/5::)9(/(+G)*2::,4)>,:/)5.6)*2::,4)>,:/)B(-,+)
0,B2+,:4@ Be sure to use the proper size bolts
to install the motor (not included). The belt and
belt cover (not included) must be strong enough
to prevent breaking and possible injury.
8. V,)02+,)5::),F21*9,./)10)+5/,6)/()/7,)
5**+(*+15/,)B5*5B1/4)(8)/710)*29*@))Make sure
that the lowest rated piece of equipment being
used can handle the maximum pressure of the
Air Compressor Pump (see Specifications).
9. X().(/)61+,B/)/7,)51+)0/+,59)5/)
5.4)*,+0(.)(+)5.195:@)
10. "-(16)>2+.0@))The Cylinder (39), Cylinder
Head (3) and Air Outlet components become
very hot during operation. Do not touch.
11. Industrial applications must follow OSHA guidelines.
12. Maintain labels and nameplates on the
Compressor Pump. These carry important safety
information. If unreadable or missing, contact
Harbor Freight Tools for a replacement.
13. This product is not a toy.
Keep it out of reach of children.
Page 4 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
"1+)R(9*+,00(+)O58,/4)!5+.1.A0
1. #10Y)(8)81+,)(+),[*:(01(.)I)6().(/)0*+54)
8:5995>:,):1F216)1.)5)B(.81.,6)5+,5)(+)/(=5+60)5)
7(/)02+85B,@))O*+54)5+,5)920/)>,)=,::I-,./1:5/,6@))
X().(/)09(Y,)=71:,)0*+541.A)(+)0*+54)=7,+,)
0*5+Y)(+)8:59,)10)*+,0,./@))"+B1.A)*5+/0)I)Y,,*)
B(9*+,00(+)5/):,50/)ab)8,,/)5=54)8+(9),[*:(01-,)
-5*(+0G)02B7)50)=7,.)0*+541.A)=1/7)5)0*+54)A2.@
2. #10Y)(8)>2+0/1.A)I)6().(/)56320/)+,A2:5/(+)71A7,+)
/75.)95+Y,6)95[1929)*+,002+,)(8)5//5B79,./@
3. #10Y)(8)1.32+4)I)6().(/)61+,B/)51+)
0/+,59)5/)*,(*:,)(+)5.195:0@
4. X().(/)20,)/()02**:4)>+,5/71.A)51+@
5. X().(/):,5-,)B(9*+,00(+)2.5//,.6,6)
8(+)5.),[/,.6,6)*,+1(6)=71:,)*:2AA,6)1.@))
U.*:2A)B(9*+,00(+)58/,+)=(+Y1.A@
6. Z,,*)B(9*+,00(+)=,::I-,./1:5/,6@))
X().(/)B(-,+)B(9*+,00(+)62+1.A)20,@
7. Drain tank daily and after use. Internal rust causes
tank failure and explosion.
8. Add correct amount of compressor oil before first
use and every use. Operating with low or no oil
causes permanent damage and voids warranty.
9. Do not remove the valve cover or
adjust internal components.
10. Compressor head gets hot during operation.
Do not touch it or allow children nearby
during or immediately following operation.
11. Do not use the air hose to move the compressor.
12. Release the pressure in the
storage tank before moving.
13. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
14. All air line components, including hoses, pipe,
connectors, filters, etc., must be rated for a minimum
working pressure of 150 PSI, or 150% of the
maximum system pressure, whichever is greater.
15. USE OF AN EXTENSION CORD IS NOT
RECOMMENDED. If you choose to use an
extension cord, use the following guidelines:
'"VTC)";))#CRWQQC$XCX)Q%$%QUQ)!%#C)
&"U&C)EW#)Cc'C$O%W$)RW#XO)
\Hab)<WT']
$"QCST"'C)
"QSC#CO
\5/)82::):(56]
Cc'C$O%W$)RW#X)
TC$&'_
25′ 50′ 100′ 150′
0 – 6 18 16 16 14
6.1 – 10 18 16 X().(/)20,@
10.1 – 12 16 16 X().(/)20,@
12.1 – 16 14 12 X().(/)20,@
a. Make sure your extension cord
is in good condition.
b. Be sure to use an extension cord which
is heavy enough to carry the current your
product will draw. An undersized cord will
cause a drop in line voltage resulting in loss
of power and overheating. Table A shows the
correct size to use depending on cord length
and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number, the heavier the cord.
16. Operate unit on level surface. Check oil level
daily and fill to marked level if needed.
17. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
)O"<C)'_COC)%$O'#UR'%W$O@
Page 5E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
&#WU$X%$&
'W)S#C<C$')CTCR'#%R)O_WRZ)"$X)XC"'_))
E#WQ)%$RW##CR')&#WU$X%$&)!%#C)RW$$CR'%W$;)
R7,BY)=1/7)5)F25:181,6),:,B/+1B15.)18)4(2)5+,)1.)6(2>/)50)/()=7,/7,+)/7,)(2/:,/)10)*+(*,+:4)
A+(2.6,6@))X().(/)9(6184)/7,)*(=,+)B(+6)*:2A)*+(-16,6)=1/7)5.4)9(/(+)20,6)=1/7)/710)
R(9*+,00(+)S29*@$,-,+)+,9(-,)/7,)A+(2.61.A)*+(.A)8+(9)/7,)*:2A@))X().(/)20,)/7,)9(/(+)18)/7,)*(=,+)
B(+6)(+)*:2A)10)6595A,6@))%8)6595A,6G)75-,)1/)+,*51+,6)>4)5)0,+-1B,)85B1:1/4)>,8(+,)20,@))%8)/7,)*:2A)=1::).(/)81/)
/7,)(2/:,/G)75-,)5)*+(*,+)(2/:,/)1.0/5::,6)>4)5)F25:181,6),:,B/+1B15.@
O49>(:(A4
SO%
Pounds per square inch of pressure
REQ
Cubic Feet per Minute flow
OREQ
Cubic Feet per Minute flow
at standard conditions
$S'
National pipe thread, tapered
$SO
National pipe thread, straight
Double Insulated
<
Volts
d
Alternating Current
"
Amperes
OSCR%E%R"'%W$O
Type Single Stage Twin Cylinder; Oil Lubricated
Required HP 3 HP motor
Rated Air Pressure 145 PSI
Maximum Speed 1050 RPM
Air Outlet 3/4" –16 UNF
Air Delivery
@ 1050 RPM
11 SCFM @ 40 PSI
10 SCFM @ 90 PSI
Lubrication Splash Type with Oil Level Window
Oil Type
SAE 30W non-detergent Air Compressor Oil
(Sold separately)
Pump Pulley 12-1/2" diameter with single V-groove
Belt Type A 1397
Mounting Hole
Pattern
5-23/32" x 7-5/16" (center-to-center)
Four 3/8" diameter holes
Recommended
Mounting Bolts
5/16" diameter, grade 5 or better
Overall Dimensions 12-5/8" L x 10-3/4" W x 14-1/4" H
Sound Level 89 dB @ 1m
Page 6 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
%$O'#UR'%W$O)EW#)SU''%$&)%$'W)UOC
) #,56)/7,)C$'%#C)%QSW#'"$')O"EC'P)%$EW#Q"'%W$)0,B/1(.)5/)/7,)>,A1..1.A)(8)/710)
95.25:)1.B:261.A)5::)/,[/)2.6,+)02>7,561.A0)/7,+,1.)>,8(+,)0,/)2*)(+)20,)(8)/710)*+(62B/@
'W)S#C<C$')OC#%WUO)%$eU#P)E#WQ)"RR%XC$'"T)WSC#"'%W$;)
'2+.)/7,)*(=,+)0=1/B7)fWEEg)5.6)2.*:2A)/7,)9(/(+)8+(9)1/0),:,B/+1B5:)(2/:,/)>,8(+,)
500,9>:1.A)(+)95Y1.A)5.4)56320/9,./0)/()/7,)R(9*+,00(+)S29*@
'W)S#C<C$')OC#%WUO)%$eU#P)"$X)XC"'_)E#WQ)%QS#WSC#)%$O'"TT"'%W$;)
W$TP)5)F25:181,6),.A1.,,+)=1/7)5**+(*+15/,)B,+/181B5/1(.0)954)5//,9*/)6,01A.1.A)5).,=)
B(9*+,00(+)/(),.02+,)/75/)5::)+,F21+,6)058,/4)5.6)B(./+(:),:,9,./0)5+,)1.)*:5B,)5.6)=1::)=(+Y)
/(A,/7,+)*+(*,+:4)5.6)058,:4@))'710)B(9*+,00(+)*29*)10)1./,.6,6)W$TP)50)5)+,*:5B,9,./)8(+)5)
0191:5+:4)+5/,6)*29*)(.)5.),[10/1.A)B(9*+,00(+)/75/)1.B:26,0)5::)(/7,+).,,6,6)B(9*(.,./0@))R(.0/+2B/1.A)5)
.,=)B(9*+,00(+)201.A)/710)*29*)10).(/)B(-,+,6)>4)/710)95.25:@
$(/,; For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
R(9*(.,./0
W1:)X+51.)
S:2A
R+5.YB50,)
S29*)S2::,4
W1:)E1::)
S:2A
"1+)E1:/,+)"00,9>:4
<1,=)8+(9)W1:)O1A7/)&:500)016,
<1,=)8+(9)S29*)S2::,4)016,
W1:)O1A7/)
&:500
R4:1.6,+)_,56
R4:1.6,+
Page 7E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
"00,9>:4
1. Place a small amount of grease in the slot at
the tapered end of the Crankshaft (51) and
insert the Woodruff Key (52) into the slot.
2. Make sure that the center hole and the
keyway on the Pump Pulley (59) are clean
and free of burrs and rough edges.
3. Apply a thin layer of grease to the hole and keyway.
With the indented side of the Pulley center facing
out, align the keyway with the Woodruff Key and
slide the Pump Pulley over the Crankshaft.
!"#$%$&h X().(/)8(+B,)(+)7599,+)/7,)
S29*)S2::,4)(./()/7,)R+5.Y0758/@
4. Slide the Pulley Washer (60) and Spring Washer
(61) onto the Bolt (62) and insert the Bolt through
Pump Pulley and thread counterclockwise into the
Crankshaft. Tighten using a wrench (not included).
$(/,; The Bolt has a left-hand thread. To
tighten, turn Bolt counterclockwise.
%.0,+/)S29*)S2::,4)\LN])
=1/7)/710)016,)85B1.A)(2/@
!((6+288)Z,4)\La])
R+5.Y0758/)\LH]
O*+1.A)!507,+)\KH]
V(:/)\Ka])
S2::,4)
!507,+)
\Kb]
Z,4=54)
E1A2+,)";))S29*)S2::,4)"00,9>:4
%.0/5::5/1(.
$(/,; Depending on your level of
expertise, you may wish to have a qualified
technician perform this installation.
R"U'%W$h Avoid damage to the Air Compressor
Pump and other equipment. The Compressor Pump
mounting platform should be flat, level, and strong
enough to support the combined weight of the Pump,
electric motor or engine, and related hardware and
equipment. It must also be capable of withstanding
the vibration and tension of the drive belt.
1. Place the Air Compressor Pump on the mounting
surface at the same level as the 3 HP motor used
to drive it. Pump positioning must incorporate
easy access to the Oil Drain Plug (48).
2. Use a motor with the appropriate size pulley to
achieve the needed Pump RPM. To calculate
the motor and motor pulley needed to power
the pump, multiply the Pump Pulley diameter
(12.5") times the pump working RPM (1050)
which equals 13,125, then divide by the motor
RPM. This will determine the motor pulley
diameter (in inches) needed to run the unit.
For example: To calculate the pulley diameter
needed for a 1725 RPM motor, multiply 12.5
by 1050, then divide by 1725, which equals
a motor pulley size of 7.6 inches. Use
the pulley size closest to this figure.
13,125
1725
= 7.6"
Motor Pulley
Pump Pulley
Pump Pulley Dia.
12.5"
\Ha@Li)S29*)S2::,4)X15@)[)HbLb)S29*)#SQ]
Q(/(+)#SQ
HjGHaL
=
Q(/(+)
S2::,4)
X15@
E1A2+,)V;))R5:B2:5/1(.)8(+)Q(/(+)S2::,4
3. The Pump Pulley (59) must be in perfect alignment
with the motor pulley (not included). Misalignment
between the Motor and the Pump can cause
damage to both the motor and the compressor
pump. Use a straight edge, such as a yardstick,
to check and adjust alignment as needed.
$(/,; Ensure the Pump Pulley is installed
for counterclockwise rotation when facing
the pulley side of the Pump.
4. Verify that the Pump Pulley turns freely where
it overhangs the mounting surface.
5. Place a V-groove belt (not included) over
the Pump Pulley and the motor pulley.
Page 8 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
%.0/5::5/1(.)\B(./1.2,6]
6. Pull the Compressor Pump until properly
aligned, and the belt is tight. Recheck the motor
pulley, V-belt, and Pump Pulley alignment.
7. Use mounting holes in the Compressor Pump
base as a template to mark the spots where four
holes will be drilled in the mounting surface.
8. Move the Compressor Pump aside and drill four
5/16" diameter holes in the mounting surface.
9. Move the Compressor Pump back to its mounting
position and secure each corner of the base
with a 5/16" diameter grade 5 or better bolt,
washer, lock washer, and nut (all not included).
10. Make final alignment and adjust belt tension with
the motor. It may be necessary to loosen the motor
mounting bolts to adjust the motor location. To
test the proper tension on the V-belt, press down
on the belt — there should be 1/2" deflection or
less at mid span. Tighten all mounting hardware.
11. Connect plumbing hardware (not included) from the
male 3/4" Air Outlet (15) to the air destination (i.e.,
air pressure tank of the compressor, not included),
routing the tubing in the shortest possible path.
12. Depending on the tool which you will be using
with this Compressor Pump, you may need to
incorporate additional components, such as an
in-line oiler, a filter, or a dryer (all sold separately),
as shown on Figure D on page 9 and
Figure E on page 10. Consult your air
tool’s manual for needed accessories.
13. Install a safety guard (not included) that surrounds
the motor pulley, V-belt, and Pump Pulley. This
safety guard must cover all sides of the moving
belt and pulleys. It should have a clearance of
about one inch from the moving parts. The safety
guard must be sturdy enough to prevent injury.
!"#$%$&h))"-(16)0,+1(20)1.32+1,0@))X().(/)
(*,+5/,)/710)"1+)R(9*+,00(+)S29*)=1/7(2/)
5)058,/4)A25+6)1.)*:5B,@)
14. To operate, fill the Compressor Pump Crankcase
with Air Compressor Oil (sold separately) following
the directions in the next section. Then follow the
manufacturer’s operating instructions and safety
warnings applicable to your air compressor.
R7,BY1.A)/7,)W1:
1. Check the oil level before operation.
Fill the Pump Crankcase with
SAE 30W, non-detergent,
Air Compressor Oil (sold separately).
%QSW#'"$'; #2..1.A)/7,)"1+)R(9*+,00(+)
S29*)=1/7).()(1:)(+):(=)(1:)=1::)B520,)6595A,)
/()/7,),F21*9,./)5.6)-(16)/7,)=5++5./4@
2. The oil level should be at the center of
the FULL level on the oil level sight glass,
as shown in Figure C.
Add oil as needed to maintain this level.
Do not let the oil level go below the center
dot (LOW as shown in Figure C) and
do not overfill the oil so that it is above
the center dot (OVERFILL as shown
in Figure C) on the sight glass.
W<C#E%TT
TW!
EUTT
E1A2+,)R;))W1:)O1A7/)&:500
3. To add oil:
a. Remove the Oil Fill Plug.
b. Using a funnel to avoid spills, pour enough
oil into the Pump Crankcase to reach the
FULL level in the Oil Sight Glass.
c. Replace the Oil Fill Plug.
$(/,; SAE 30W, non-detergent,
Air Compressor Oil (sold separately) is
recommended for use with this compressor.
4. If uncertain which oil to use for this compressor,
call Harbor Freight Tools customer service
at 1-800-444-3353 for assistance.
5. R75.A,)/7,)B(9*+,00(+)(1:)58/,+)/7,)81+0/)
7(2+)(8)20,)/()+,9(-,)5.4)6,>+10@
R"U'%W$h))'W)S#C<C$')%$eU#P)E#WQ)VU#$O;))
X().(/)566)(+)B75.A,)/7,)(1:)=71:,)
/7,)B(9*+,00(+)10)1.)(*,+5/1(.@))
"::(=)/7,)B(9*+,00(+)/()B((:)>,8(+,)+,*:5B1.A)(1:@
$(/,;))'710)*29*)=1::)B(.029,)(1:)62+1.A)
(*,+5/1(.G)0()B7,BY)(1:):,-,:)>,8(+,),-,+4)20,@
Page 9E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
E1A2+,)X;))S(+/5>:,)"1+)O2**:4)O,/2*
!
"
#
# $
%
&
'()*+,-./0123455
6((+7
8,-./012345
6((+7
"
&
9
9
:
"
X,0B+1*/1(. E2.B/1(.
A Air Hose Connects air to tool
B Filter Prevents dirt and condensation from damaging tool or workpiece
C Regulator Adjusts air pressure to tool
D Lubricator (optional) For air tool lubrication
E Coupler and Plug Provides quick connection and release
F Leader Hose (optional) Increases coupler life
G Air Cleaner / Dryer (optional) Prevents water vapor from damaging workpiece
H Air Adjusting Valve (optional) For fine tuning airflow at tool
Page 10 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
E1A2+,)C;))O/5/1(.5+4)"1+)O2**:4)O,/2*
!
"
" #
$%%%
&
&
!'()*+,-./0123%%
4''*5
"+,-./0123%
4''*5
6
7
7
8
8
9
6
:
;
<
=*'>2
:
:
? ?
@
@
&
A%
X,0B+1*/1(. E2.B/1(.
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
C Ball Valve Isolates sections of system for maintenance
D Isolation Hose For vibration reduction
E Main Air Line - 3/4″ minimum recommended Distributes air to branch lines
F Ball Valve To drain moisture from system
G Branch Air Line -1/2″ minimum recommended Brings air to point of use
H Air Hose Connects air to tool
I Filter Prevents dirt and condensation from damaging tool or workpiece
J Regulator Adjusts air pressure to tool
K Lubricator (optional) For air tool lubrication
L Coupler and Plug Provides quick connection and release
M Leader Hose (optional) Increases coupler life
N Air Cleaner / Dryer (optional) Prevents water vapor from damaging workpiece
O Air Adjusting Valve (optional) For fine tuning airflow at tool
Page 11E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
Q"%$'C$"$RC)"$X)OC#<%R%$&
) S+(B,62+,0).(/)0*,B181B5::4),[*:51.,6)1.)/710)95.25:)920/)
>,)*,+8(+9,6)(.:4)>4)5)F25:181,6)/,B7.1B15.@
'W)S#C<C$')OC#%WUO)%$eU#P)E#WQ)"RR%XC$'"T)WSC#"'%W$;)
'2+.)/7,)*(=,+)0=1/B7)fWEEg)5.6)2.*:2A)/7,)9(/(+)8+(9)1/0),:,B/+1B5:)(2/:,/)>,8(+,)
*,+8(+91.A)5.4)1.0*,B/1(.G)951./,.5.B,G)(+)B:,5.1.A)*+(B,62+,0@
'W)S#C<C$')OC#%WUO)%$eU#P)E#WQ)RWQS#COOW#)E"%TU#C;)
X().(/)20,)6595A,6),F21*9,./@))%8)5>.(+95:).(10,)(+)-1>+5/1(.)(BB2+0G)
75-,)/7,)*+(>:,9)B(++,B/,6)>,8(+,)82+/7,+)20,@
R:,5.1.AG)Q51./,.5.B,G)5.6)T2>+1B5/1(.
1. VCEW#C)C"R_)UOCG inspect the general
condition of the Compressor Pump. Check for:
k) :(=)(1:):,-,:
• loose hardware
• misalignment or binding of moving parts
• worn, cracked, or damaged belts
• cracked or broken parts
• any other condition that may
affect its safe operation.
2. "E'C#)UOCG wipe external surfaces of
the compressor with a clean cloth.
Q51./,.5.B,)OB7,62:,
Following are general guidelines for maintenance checks of the Air Compressor Pump.
$(/,; The environment in which the Compressor Pump is used, and the frequency of use can affect
how often you will need to check the pump components and perform maintenance procedures.
X51:4;
a. Check oil level.
b. Check for oil leaks.
c. Make sure all nuts and bolts are tight.
d. Check for abnormal noise or vibration.
e. Check for air leaks.
*
f. Inspect belt.
g. Wipe off any oil or dirt from
the Compressor Pump.
**
* To check for air leaks, apply soapy water to joints while
the Air Compressor is pressurized. Look for air bubbles.
** To clean the compressor pump surface, wipe with
a damp cloth, using a mild detergent or mild solvent.
!,,Y:4;
a. Inspect Air Filter.
b. Inspect Oil Breather Plug.
Q(./7:4;
Check belt adjustment.
C-,+4)K)9(./70)(+)Hbb)W*,+5/1(.)_(2+0;
Replace Pump oil.
***
*** Use SAE 30W, non-detergent,
Air Compressor Oil only (sold separately).
Page 12 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
W1:)Q51./,.5.B,
Check the oil periodically for clarity. Replace oil if it appears milky or if debris is present,
or every 6 months, or 100 hours of runtime, whichever comes first.
In harsh environments such as high heat or high humidity, you will need to replace the oil more frequently.
R"U'%W$h))'W)S#C<C$')%$eU#P)E#WQ)VU#$O;)
"::(=)R(9*+,00(+)S29*)/()B((:)>,8(+,)B75.A1.A)/7,)(1:@
1. Place a container under the Oil Drain Plug.
2. Remove the Oil Fill Plug to allow
air flow into the Pump.
3. Remove the Oil Drain Plug, allowing
the oil to drain into the container.
4. When the oil is completely drained from the Pump,
replace the Oil Drain Plug.
5. Fill the Pump with new SAE 30W,
non-detergent, Air Compressor Oil to the
FULL level on the Oil Sight Glass.
6. Replace and tighten the Oil Fill Plug.
7. Discard the old oil according to local,
state and federal regulations.
"1+)E1:/,+)Q51./,.5.B,
Check the Air Filter weekly to see if it needs replacement.
If working in dirty environments, you may need to replace the filter more often.
1. Remove the Air Filter Front Cover.
2. Remove the Air Filter element.
3. Replace with a new Air Filter element.
4. Replace the Cover.
Page 13E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
'+(2>:,07((/1.A
S+(>:,9 S(001>:,)R520,0 T1Y,:4)O(:2/1(.0
Compressor builds
pressure too slowly
1. Crankcase oil overfilled or oil too thick.
2. Working environment too cold.
3. Loose fittings.
1. Drain oil and refill to proper level with recommended oil.
2. Move compressor to a warmer location.
Check that recommended oil is in crankcase.
3. Reduce air pressure, then check all fittings with
a soap solution for air leaks and tighten as needed.
Do not overtighten.
Compressor not
building enough
air pressure
1. Air filters need cleaning/replacing.
2. Compressor not large enough for job.
3. Loose fittings.
4. Hose or hose connections too narrow.
5. Crankcase oil too thick.
6. High altitude reducing air output.
1. Check inlet and outlet filters.
Clean and/or replace as needed.
2. Check if accessory CFM is met by Compressor.
If Compressor cannot supply enough air flow (CFM),
you need a larger Compressor.
3. Reduce air pressure, then check all fittings with
a soap solution for air leaks and tighten as needed.
Do not overtighten.
4. Replace with wider hose and/or hose connections.
5. Drain oil and refill to proper level with recommended oil.
6. Higher altitudes require compressors with greater output.
Overheating 1. Air filters need cleaning/replacing.
2. Crankcase oil too thin or incorrect type.
3. Crankcase oil level too low.
4. Unusually dusty environment.
5. Unit not on level surface.
1. Check inlet and outlet filters.
Clean and/or replace as needed.
2. Drain oil and refill to proper level with recommended oil.
3. Add oil to proper level, check for leaks.
4. Clean and/or replace filters more often or
move unit to cleaner environment.
5. Reposition unit on a level surface.
Excessive noise 1. Loose fittings.
2. Loose or damaged belt guard.
3. Crankcase overfilled with oil or oil
is incorrect thickness or type.
4. Crankcase oil level too low.
5. Unit not on level surface.
1. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed.
Do not overtighten.
2. Replace belt guard.
3. Drain oil and refill to proper level with recommended oil.
4. Add oil to proper level, check for leaks.
5. Reposition unit on a level surface.
Moisture in
discharge air
Too much moisture in air. Install inline air filter/dryer, and/or relocate
to less humid environment.
Air leaks from
pump or fittings
Loose fittings. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed.
Do not overtighten.
Oil in discharge
air or high oil
consumption
1. Crankcase oil too thin or
crankcase overfilled with oil.
2. Unit not on level surface.
3. Crankcase vent clogged.
1. Drain oil and refill to proper level with recommended oil.
2. Reposition unit on a level surface.
3. Clean Crankcase vent.
) E(::(=)5::)058,/4)*+,B52/1(.0)=7,.,-,+)615A.(01.A)(+)0,+-1B1.A)/7,)B(9*+,00(+@)))
X10B(..,B/)*(=,+)02**:4)>,8(+,)0,+-1B,@
Page 14 E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@ Item 67697
O"EC'P Q"%$'C$"$RC S"#'O)T%O'OC'US
S"#'O)T%O')"$X)X%"&#"Q
STC"OC)#C"X)'_C)EWTTW!%$&)R"#CEUTTP
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
S5+/0)T10/
#,B(+6)S+(62B/^0)O,+15:)$29>,+)_,+,;)
$(/,; If product has no serial number, record month and year of purchase instead.
$(/,; Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 792363676977 when ordering parts.
S5+/ X,0B+1*/1(. l/4
1 Bolt 6
2 Spring Washer 6
3 Cylinder Head 1
4 Air Filter Assembly 1
5 Air Filter Front Cover 1
6 Air Filter Element 1
7 Air Filter Rear Cover 1
8 Exhaust Elbow Gasket 1
9 Exhaust Elbow 1
10 Hex Bolt 4
11 Copper Washer 4
12 Exhaust Elbow Gasket 1
13 Exhaust Cooler 1
14 nut 1
14a Air Outlet Ring 1
15 Air Outlet 1
16 Cylinder Head Gasket 1
17 Screw M4 x 10 8
18 Spring Washer 8
19 Outlet Valve Guard 2
20 Valve Plate 2
21 Valve Seat 1
22 Valve Plate 2
23 Cylinder Gasket 1
24 Piston Ring Set 2
25 Compression Ring 4
26 Oil Ring 2
27 Piston 2
28 Piston Pin 2
29 Piston Pin Clip 4
30 Hex Bolt 4
31 Spring Washer 4
32 Connecting Rod 2
33 Splasher 2
34 Spring Washer 2
S5+/ X,0B+1*/1(. l/4
35 Screw 2
36 Nut 6
37 Spring Washer 6
38 Stud 6
39 Cylinder 1
40 Cylinder Gasket 1
41 Breather Assembly 1
41a Breather 1
41b Washer 2
41c Ball 1
41d Breather Rod 1
42 Bearing Cover Gasket 1
43 Bearing Cover 1
44 Spring Washer 4
45 Bolt 4
46 Oil Sight Glass 1
47 Washer 1
48 Oil Drain Plug 1
49 Crankcase 1
50 Bearing 1
51 Crankshaft 1
52 Woodruff Key 1
53 Bearing 1
54 Bearing Seat Gasket 1
55 Oil Seal 1
56 Bearing Seat 1
57 Spring Washer 4
58 Bolt 8.8 4
59 Pump Pulley 1
60 Pulley Washer 1
61 Spring Washer 1
62 Bolt 1
63 Oil Fill Plug 1
63a Washer 1
Page 15E(+)/,B7.1B5:)F2,0/1(.0G)*:,50,)B5::)HIJJJIJKKILMNM@Item 67697
O"EC'PQ"%$'C$"$RCS"#'O)T%O' OC'US
"00,9>:4)X15A+59
T%Q%'CX)Nb)X"P)!"##"$'P
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship
for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use
of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
aKLmH)"A(2+5)#(56))k))R5:5>5050G)R")NHjba))k))HIJJJIJKKILMNM
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16

Central Pneumatic Item 67697-UPC 792363676977 Owner's manual

Item 67697-UPC 792363676977
Central Pneumatic
Brand
Central Pneumatic
Model
Item 67697-UPC 792363676977
Category
Air compressors
Type
Owner's manual
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents