Braemar CPS Installation guide

Brand: Braemar

Model: CPS

Category: Thermostats

Type: Installation guide

Braemar CPS is a high-quality evaporative cooler that delivers cool, refreshing air to your home, office, or any other indoor space. It features a powerful motor and fan that circulate air efficiently, a large water tank for extended cooling, and adjustable louvers for directing airflow. Additionally, the Braemar CPS is easy to install and maintain, making it a great choice for those looking for a convenient and cost-effective cooling solution.

ILL1456-A

(English)(CPL CPSLCBBM)

(OriginalEnglishInstructions)

CPL CPSLCBBMEvaporativeCooler

INSTALLATIONMANUAL

WARNING: Failuretoinstallandcommissiontheproductincompliancewiththeseinstructions,or

failuretodothejobproperlyandcompetently,mayvoidthecustomer'swarranty.Further,itcould

exposetheInstallerand/ortheRetailertoseriousliability.

ILL994-C

ILL1048-A

1.UnwraptheCooler. Page

Page

1.Removepads.

1.Read&understand

thesafetysection. Page

SAFETY

FIRST!

Page

1.Checkcoolerlocation.

2.Beawareoflocalregulations.

3.Discusswithcustomer.

Page

1.Removetheventuri.

2.Removethetransition.

Page

11-13

Page

1.Locateandinstallthewall

control.

Page

1.Setthewaterlevel.

Page

ILL239-D

Page

1.Installtheventuri.

Page

1.Connectthecomponents

totheelectronicsmodule.

Page

Step15

Step11 Step12Step10

Step13

Step9

Step7Step6 Step8Step5

Step2 Step4Step1

Step17 Step19 Step20

Step18

ILL963-A ILL969-A

ILL972-A

Step14

ILL1083-A

ILL1084-A

LESSWATER

MOREWATER

ILL998-B

Step16

1.Cleanupthesite.

Step3

1. Testrunthecooler. 1.Completethechecklist.

Auto

Cool

TIMER

AUTO

COOL

ILL1128-A

Auto

Cool

TIMER

AUTO

COOL

ILL1128-A

SEELEY INTERNATIONAL – INSTALLATIONMANUAL 1

1.Showthecustomerhowto

operatetheirnewcooler.

2.Givethecustomertheirowners

manual.

1.Cutcableholeindropper.

2.Position,levelandsecurethe

dropper.

3.Flashthedropper.

1.Readandadheretothelocal

electricalandplumbingrules

andregulations.

1.Runthepowerandwall

controlcablesdownthe

dropper.

1.Fitthefloatvalve.

2.Fitthedrainvalveorbleedtray.

3.Connectwatersupplytothe

cooler.

1.Ifthereisadrainvalvefittedto

thecooler,setthedrainrateat

thewallcontrolifnecessary.

1.Fitthetransitiontothedropper

andsecure.

2.Breakweatherdampertransport

clipsandfitweatherdamper.

1. Transportthecoolertotheroof.

2. Alwayshandlethecoolerusing

2people.

EXPLODEDVIEW

CPL CPSLCBBMEvaporativeCooler

Whenorderingspareparts,pleasespecifythemodel/serialnumberandcolourofyourcooler.

ILL 1151-D

ILL972-C

ILL985-D

ILL973-B

1.DropperGrommet

2. Transition

3.Weatherseal

4. TransitionPlug

5.PadFrame

6.FlexibleHose

7.SolenoidCover

8.SolenoidValve

9.Extension Tube

10. Tank

11.CornerPillar

12.WaterSensor

13.FloatValve

14.WaterPump

15.DrainValve

16.MotorPowerLead

17.PowerCord Assy

18.ElectronicsModule

19.PumpHose

20.Venturi/Fan Assy

21.Lid

22.DistributorCap

23.3/4” to1/2” BSP Adaptor

24.BleedFunnel

25.Bush,BleedFunnel

26.Nut40mm(BleedFunnel&DrainValve)

27.Drain Adaptor

28.Nut,Drain Adaptor

WaterInletConfiguration

CPL,CPS,LCB,BM-BleedFunnel

WaterInletConfiguration

CPL,CPS,LCB,BM-DrainValve

WaterOutletConfiguration

CPL,CPS,LCB,BM-DrainValve

WaterOutletConfiguration

CPL,CPS,LCB,BM-BleedFunnel

CPL,BMMotor/Fan/Venturi Assy

CPS,LCBMotor/Fan/Venturi Assy

SAFETY

EMPLOYER ANDEMPLOYEERESPONSIBILITIES

InstallerandMaintenanceContractors

Risk Assessment

Somepointstoconsider:

TheinstallationandmaintenanceofevaporativeairconditioningunitsatheighthasthepotentialtocreateOccupationalHealthandSafety

issuesforthoseinvolved.InstallersareadvisedtoensuretheyarefamiliarwiththerelevantStateandFederallegislation,suchas Acts,

Regulations,approvedCodesofPracticeand AustralianStandards,whichofferpracticalguidanceonthesehealthandsafetyissues.

Compliancewiththeseregulationswillrequireappropriateworkpractices,equipment,trainingandqualificationsofworkers.

SeeleyInternationalprovidesthefollowinginformationasaguidetocontractorsandemployeestoassistinminimisingriskwhilstworking

atheight.

A riskassessmentisanessentialelementthatshouldbeconductedbeforethecommencementofwork,toidentifyandeliminatetherisk

offallsortominimisetheserisksbyimplementingcontrolmeasures.

A riskassessmentofallhazardoustasksisrequiredunderlegislation.

Thereisnoneedforthistobeacomplicatedprocess,itjustisamatteroflookingatthejobtobedoneandconsideringwhataction(s)are

necessarysothepersondoingthejobdoesnotinjurethemselves.

Thisshouldbeconsideredintermsof:

Whatarethechancesofanincidenthappening?

Whatcouldthepossibleconsequencebe?

Whatcanyoudotoreduce,orbetterstill,completelygetridoftherisk?

Whatisthebestandsafestaccesstotheroofandworkingareas?

Ifaworkerisalone,whoknowstheyarethereandiftheygetintodifficulty,howcantheysummonhelp?(Callsomeoneonthe

ground?Mobilephone?etc.)

Whatconditionistheroofin?Shouldthetrusses,undersideorsurfacebechecked?

Doestheworkerhaveappropriatefootwear?(Flatsolejoggertypeisadvisable)

Areallpowercables/extensionleadssafeandappropriatelyrated?

Areallladders,toolsandequipmentsuitableingoodcondition?

Whereladdersaretobeused,isthereafirm,stablebaseforthemtostandon?Cantheybetiedorsecuredinsomewayatthetop?

Isthetopoftheladderclearofelectricitysupplycables?

Istherearoofanchortoattachaharnessandlanyardto?Ifso,instructionshouldbeissuedfortheuseofanapprovedharnessor

onlysuitablytrainedpeopleused.

Arealltoolsandmaterialsbeingused,preventedfromslippingandfallingontoapersonatgroundlevel?Istheareabelowthework

areasuitablyprotectedtopreventpersonswalkinginthisarea?

Doestheworkscheduletakeintoaccountweatherconditions,allowingforworktobesuspendedinhighwinds,thunder

storms/lightningorothertypesofweathergivingwet,slipperysurfaces?

Isthereanon-goingsafetychecksystemofharnesses,ropes,laddersandaccess/liftingequipmentandwheretheyexistonroofs,

anchorpointsbeforethecommencementofwork?

Isthereasystemwhichpreventsemployeesfromworkingonroofsiftheyareunwellorundertheinfluenceofdrugsoralcohol?

Arethereanyspecialconditionstoconsideri.e.excessiveroofpitch,limitedgroundarea,fragileroof,electricalpowerlines?

OTHERIMPORTANTREQUIREMENTS

Neverforcepartstofitbecauseallpartsaredesignedtofittogethereasilywithoutundueforce.

Neverdrillanyholesintheprimarybasesurfaceorsidewallsofthebottomtank(reservoir)ofthecooler.

Checktheproposedcoolerlocation,toensurethatitisstructurallycapableofsupportingtheweightofthecooler,orprovidean

adequatealternateloadbearingstructure.

SEELEY INTERNATIONAL – INSTALLATIONMANUAL 3

REMOVINGTHEVENTURI

Oncethepadframeshavebeenremoved,

detachtheventuriandfanassembly.

ForLCB&CPSmodels,

Lifttheventuriandfanassemblyoutofthe

cooler. Takecarewiththemotorlead,which

willbesittinglooselyinthebottomofthe

cooler.

Theventuriandfanassemblycanbeplaced

ontothegrounduntiltherestofthecoolerhas

beeninstalledonthedropper.

disengagethe

twoventuriclipsasshown(Fig3A).

ForCPL &BMmodels,undothetwo

screwsthatretaintheventuriduring

transport(Fig3B)anddisposeofthe

screwsthoughtfully,astheyarenolonger

required.

UNWRAP THECOOLER

Cutandremovetheshrinkwrapfromthecooleranddisposeofthewrap

thoughtfully.

REMOVINGTHEPADFRAMES

Toremoveapadframe,first

disengagethetopclipsofthepad

frame.Insertascrewdrivertipinto

theslotbetweenthelidandthetop

ofthepadframeandleveruntil

disengagementoccurs(Fig2part1).

Takeholdofthepadframeandpullit

towardsyouuntiltheinternalside

clipsdisengage(Fig2part2).

Pivotthepadframeoutwardsandlift

up. Takecarenottodamagethepad

(Fig2part3).

Repeatthestepsabovewiththe

threeremainingpadframes.

REMOVINGTHETRANSITION

Turnthecoolerontoitssidetoremovethetransition. Thereareclipsineachof

thefourcornersthatwilldisengageoncethetransitionisgivenafirmpull

(Fig4).

Ifanyofthecornersaredifficulttoremovedonotuseexcessiveforce.Gently

squeezetheclipstogetherandremovethetransitiononecorneratatime.

CPL CPSLCBBMEvaporativeCooler

A =LCB,CPS B=CPL,BM

ILL1152-A ILL1153-A

ILL1154-A

ILL1002-B

ILL963-A

ILL182-G

DROPPERSECURELY

ATTACHEDTORAFTER

ONTHREESIDES

COOLERLOCATION

Ensurethelocationisaminimumof:3mfromasolidfuelheaterflue,1.5m

fromagasflue,5mfromasewervent.

Checktheproposedcoolerlocation,toensurethatitisstructurallycapableof

supportingtheweightofthecooler,orprovideanadequatealternateloadbearing

structure.

Alwayslocatethecoolerwhereitwillreceiveaplentifulsupplyoffreshair.Notina

recesswhereitmaybestarvedforairorwheretheairispolluted.

Allowadequateaccessaroundthecoolerformaintenance.Provisionmustbe

madeforaccesstoelectricity,watersuppliesanddrains.

Theideallocationforthecoolerisinacentralpositionontheroof(awayfrom

sleepingareasandwherepeoplespendmostoftheirtime)sothattheductrunsare

ofapproximatelythesamelength.

Carefullyconsiderneighbouringresidencesandnoiselevelswhenlocatingthe

cooler,ifnecessarytalktothecustomerandtheneighboursbeforecarryingoutthe

installation.

Note!Doyouneedtodiscusstheinstallationofitemslikesafetyanchor

pointsoraccesswiththecustomer?

The550mmx550mmdropperductmusthavearawedgeorsafeedgeatthetop.

Donotturninaflangeasthiswillinterferewiththetransitionandweatherdamper.

Removethetransitionandflashthedroppercarefully,sothereisnochanceofanywater

enteringtheroofspace.

MOUNTINGTHEDROPPER

Cutthe50mmdiametercableexitholeinthedropperthenfitandscrewthecable

grommetintoposition(Fig6).Locatetheholesothatthecableswillnotinterferewiththe

fullyopenedweatherdamper.

Fitthetransitiontemporarilytothedropper(Fig9page6),thenlocatethedropperinto

position.Useaspiritleveltoensurethetopofthetransitionislevel.

Important!

Thedroppermustbesecurelyfixedtotheroofstructureonatleast3sides(Fig7).

Thismayrequiretheadditionofsomeextrastructuraltimber.

Thedroppermustneversitdirectlyontoanyceilingjoistsorbeams,astheremay

beassociatednoisetransfer,causingproblemsafterinstallation,including

possibleceilingdamage.

SEELEY INTERNATIONAL – INSTALLATIONMANUAL

ILL983-A

ILL988-A

ILL1049-A

INSTALLINGTHETRANSITION ANDWEATHERDAMPER

Refitthetransitionontothedropperasshown.Ensurethatit

isorientedcorrectly,asshownbytheengraveddetailonthe

transition(Fig8).

Checkthelevelofthetransitiononthedropperwithaspirit

level,placedacrosstheflatsinbothdirections.

Oncelevel,beginsecuringthe

transitiontothedropperusingthe

screwsprovided. Thereareeight(8)

‘V’ notchlocationsforscrews.

Onlyusethescrewsprovided.

Thesemustbeusedinthecorrect

positions(Fig10)toprevent

interferencewiththe

weatherdamper. Alleight(8)screws

mustbeused.Checkthelevel

periodicallybeforedrivinginallthe

screws.

IMPORTANT:Theremustbeno

obstructionstotheweatherdamperopening

fullyasitwilladverselyaffectthe

performanceofthecooler.

Breakoffbothclipsonthetransitionthatretain

theweatherdamper(Fig11).

Ensurethattheweatherdamperflapsopenall

thewayanddonotinterferewiththedropper

oranyscrews. Theflapsshouldmovefreely

through90º.

CPL CPSLCBBMEvaporativeCooler

BREAK

OFF

CLIP

TRANSPORTINGTHECOOLERTOTHEROOF

Donottakeriskswhenraisingthecoolertotheroof

forinstallation.Usesafetyequipment,appropriate

proceduresandalwayshaveassistance.

Itisrecommendedthatatleasttwo(2)peoplemove

thecoolerintopositionandthatthetransition,pad

frames,venturiassemblyandanyunsecuredobjects

areremovedbeforehand.

Attachropesorslingsthroughthecentraltankhole

(Fig12). Alwayshandlethecoolerwithcare.

Ifyouintendtopullthecoolerontotheroofusinga

ladderasaslide,thenguidethecooleronthe

undersideofthetank(Fig13).

Oncethecoolerisontheroof,carefullyliftthe

assemblyontothetransitionandintoplace. The

assemblywillonlyfitontothetransitioninone

orientation.

Ensurethattheclipsinallfourcornersengage

correctly.Donotuseanyscrewsto

fixthecoolertothetransition(Fig14).

IMPORTANT:Donotplacetheventuriassembly

intothecooleratthisstage.

SEELEY INTERNATIONAL – INSTALLATIONMANUAL

LCB,CPS CPL,BM

ILL1288-A

Plug

CABLEINSTALLATION

NOTE!Leavetheelectronicsmodulesafelyinthetank,asthemotor

plugwillrequireconnectiontotheundersideofthemodulewhenthe

venturiisrefittedintotheCooler.

WARNING:Donotletcables,cableends,orthecontrolboxgetwet.

Afterfittingthecoolertothedropper,disconnecttheelectronicsmodulefrom

thetankbyremovingthescrewundertheswitchasshown(Fig15). The

isolationswitchcannotbeactivatedwiththisscrewremoved.Placethe

electronicsmoduleandthescrewtoonesideinthetank.

Yourinstallationkitincludesthepowercordandthermostatcable.Dropthe

powercordplugendalongwiththetapedendofthethermostatcableinto

thedropperduct.Routethepowercordsocketendwiththethermostat

cableupwardsthroughthecornerholeinthetransitionandoutthetank

cavityasshown.Lockthepowercordsocketinplacebyslidingtheplugin

sidewaysasshown.

Theplugwillonlyinsertoneway,withthechamferedendfirst(Fig16).For

now,leavethethermostatcableendinthetankasitwillbeconnectedlater.

Positionthecordsinthedroppersotheywillbeaccessiblefrominsidethe

roofspace.

Passthecordsthroughthegrommetinthedropper.

Donotcoiltheexcesslengthofthepowercord.Placeexcesslengthofthe

thermostatcableintheroofcavityandnotinsidethecoolerordropper.

Pushthecablesintothecableslotinthetransitionasshown(thermostat

cablefirst)andthensealtheholewiththeplugprovided.

IMPORTANT

Testtheweatherdamperoperationandensurethatthecablesinthe

dropperdonotinterferewiththeoperationoftheweatherdamper.

CPL CPSLCBBMEvaporativeCooler

CPMDequippedEVAPORATIVE

COOLER

BRAEMARSCC

SPECTROLINK

HEATERCONTROLLER

BRAEMARGASHEATER

TheSCCmustbesetto “COOL 1"

tooperateanevaporativecooler

CPMD

BSC

SCC

CPMDCOMM’SLOOM SCCCOMM’SLOOM

Heater

power

supply

To “CC”terminallabelled

“SpectrolinkMultiZone”onBSC

Cooler

power

supply

To “CPMD”terminallabelled

“ToEVAP Control”onBSC

ILL1478-A

CONNECTINGTHECOOLERTO A BRAEMARSPECTROLINKGAS

HEATERCONTROLLER

Thiscoolercanbeinter-connectedtoaBraemarGasHeaterandoperated

fromtheBraemarSCCSpectrolinkHeatercontroller. AnySeeley

InternationalevaporativecoolerequippedwithaCPMDElectronicModule

canbeoperatedthisway. Thefollowingdiagram(Fig17)showsthe

connectionsrequired:

ELECTRICAL REQUIREMENTS

Specification:240V/50HzSinglePhase

InstallationofthecoolermustconformtoNational,StateandLocalelectricalrules,regulationsandstandards.

ItisarequirementofSeeleyInternationalthatallcoolersbewiredwithadedicatedcircuittothedistributionboardadheringto

localandnationalwiringstandards

A 10A socketoutletwithinonemetreofthedropper’scableexitholeisalsorequired.

Theelectronicsmoduleisfittedwitha12A resettablecircuitbreaker. Toresetthecircuitbreakerturnofftheisolationswitch,removethe

electronicsmoduleandpushthemanualresettoggleswitchlocatedunderneaththeelectronicsmodule.

WATERREQUIREMENTS

InstallationoftheCoolerwatersupplymustconformtolocalplumbingrules,regulationsandstandards: AS/NZS3500.1

Thefollowingspecificationsforwatersupplyarerequired:

A permanentwatersupplyisrequiredtobeconnectedtothefloatvalve. Thewaterconnectionpointislocatedontheundersideofthe

cooler.

Installamanualballvalvetypewatershut-offinthewatersupplylineadjacenttothecooler,thisallowsthewatersupplytobeisolated

wheneverworkneedstobedoneonthecooler,subjecttolocalplumbingregulations.Itisnotrecommendedtouseanon-returntypeshut

offvalve.

: Thewaterconnectionisa1/2”BSP compressionfittingontheendofaflexiblehose. Thiscanfit

directlyontothewaterpipeorbescreweddirectlyontothemanualwatershut-offvalve.

Alwaysensurethatthewaterpipeconnectiondoesnotplacesidewaysstrainontothefloatvalve.

: Thewaterconnectionfittingisa1/2”BSP maleadaptorsuitableforacompressionfitting.Donot

fitthemanualwatershut-offvalvedirectlyontotheplasticnipple.

WaterConnections:½”BSP

WaterSupply:800kPa(115psi)MAXIMUM

WaterSupplyTemperature:40°CMAXIMUM

IMPORTANT!Flushthewaterpipetoremoveanyswarfbeforefinalfitting.

Important Ifthewaterpressureexceedsthismaximumspecificationthenapressurereducingvalveisrequiredandmustbe

suppliedandfittedbytheinstaller.

Inareassubjecttofreezingorwherefreezingmayoccur,draindownorfrostprotectionmustbefitted.

Forcoolershavingthedrainvalvefitted

Forcoolershavingthebleedtrayfitted

SEELEY INTERNATIONAL –INSTALLATIONMANUAL

ILL1066-B

Usethebracketasatemplate.

1.Drillthe16mmholeforthewallcontrol

cable.

2.Drillthe5mmholesforthewallplugs.

3.Insertthewallplugsintotheholes. Align

andscrewthebracketintopositionusing

thesuppliedscrews.

Fixingthewallcontrolbrackettoa

plasterboardwall

ILL 1210-A

Fixingthewallcontrolbrackettoa

brickwall

Tomountthewallcontrolbracketonabrick

wall,followthepreviousinstructions(Fig18

usingthewallplugsandscrewsprovided.

Notethatthewallplugsrequire6mmholes.

Mountthecontrollerfollowingtheprocedure

inFig19.

1.Pullthewallcontrolcablethroughthe

largerholeandplugitintothewallcontrol.

2.Feedtheexcesscablebackintothehole

andseal.Slidethewallcontroloverthe

protrudingbrackettabs.

3.Pullthewallcontroldownsothebracket

tabsengageandlocatewiththekeyway

slotsontherear.

Fittingthewallcontroltothemounting

bracket

ILL1068-B

18 20

LOCATINGTHEWALL CONTROL

Thewallcontrolshouldbeplacedapproximately1.5metresabovethefloor,inthemostusedroominthehome. Thiswillgivethe

optimumtemperaturesensingandoperatingpositionfortheuser.

•Avoiddirectsunlightexposure.

•Avoidmountingonexternalwalls.

•Avoidmountingthewallcontrolnearheatsourcessuchasstovesandtelevisions.

•Donotlocateinthedirectairflowoftheductoutlets.

•Donotlocateinstrongdraftsorindeadspotssuchascupboards/drawers.

•Alwaysfillinthecableentryhole. Aircomingthroughthewallmayinterferewiththetemperaturemeasurement.

Placementiscriticalforcorrectfunctioningofthethermostat(incorporatedinthewallcontrol). Thefollowingpointsmustbetaken

intoconsideration

CAUTION! Alwaysmakesuretherearenoelectricalcables,gasorwaterpipes,orthelike,behindwhereyouintendtodrill.

Runningthewallcontrolcabletothewallcontrol

!Takecarenottodamagethecableorplugduringthisprocess.

Usingtheloopontheend,drawthecablethroughthewallcavitytotheholemadeatthewallbracket.Carefullyremovethetape

fromthecableloopsandcheckthattheplughasnotbeendamaged.Connectthecabletothewallcontrolandmountthewall

controlontoit’sbracket.

Alwayssealthecableentryhole.Important

CPL CPSLCBBMEvaporativeCooler

BLEEDTRAY

(StandardforCPL,CPS&BMmodels,optionalforLCBmodels)

!Ifthewatersensorisfitted,youwillneedtodisconnectitfromthe

ElectronicsModuleandremoveitfromtheCoolercompletely.Thenfitthe

shortingplug(suppliedintheBleedkit)tothesocketwherethewater

sensorwasfitted(Fig32).

Thebleedfunnelreducestheaccumulationofsaltsandmineralsinthecooler.It

alsoactsasanoverflowandadrain.

Assemblethebleedfunnelasshown(Fig22).

Makesurethebleedfunneliscorrectlyorientedandthattheo-ringsarefitted

beforeplacingitintothehole.Screwthenutuptightlybyhandunderneaththe

cooler.

Makesurethatyouusethecorrectdrainadaptor.Drain-waterfromthebleed

funnelmustbecarriedawaytoasuitabledischargepointonthebuildingor

propertyinaccordancewithlocalregulations.Donotdraindirectlyontotheroof

surface.

Thebleedraterequiredwillvaryaccordingtowaterquality,butshouldinitiallybe

settotheminimumrateassetoutinthetable.

LCB250 BM500 CPL450 CPS450 1Plugin

LCB350 BM750 CPL700 CPS700 1Plugin

LCB450 BM900 CPL850 CPS850 2Plugsin

LCB550 BM1150 CPL1100 CPS1100 2Plugsin

Pushtheremainingplugsintotheblindholesprovided.Inpoorqualitywater

areaswherethesaltandmineralcontentsarehigh,adjustthebleedrateby

insertingoneormoreextraplugsthanspecifiedinthetable.

Note

WATERCONNECTION

FLOATVALVE

Ifyoudonotintendtoinstallthedrainvalve,assemblethefloatvalvetothe

coolerasshown(Fig21).Ensureallwashersando-ringsareinplace.Nothread

tapeisrequired.Donotovertighten.

Makesurethefloatiscentrallypositionedandupanddownmovementis

unrestricted.

Seepage15forsettingthecorrectwaterlevel.

Connectthewatersupplytothefloatvalvenipple.

SEELEY INTERNATIONAL –INSTALLATIONMANUAL

SOLENOIDVALVE

(StandardforLCBmodels,optionalforCPL,CPS&BMmodels)

Ifthedrainvalveistobeinstalledinsteadofthebleedfunnel,assemblethefloat

valvetothecoolerwiththesolenoidvalveasshown(Fig23).Ensureallwashers

ando-ringsareinplace.Nothreadtapeisrequired.Donotovertighten.

Thesolenoidvalvehasbeenscrewedintotheflexiblehose,andmustnotbe

disconnected.(Note:

Tightenthesolenoidvalveuntilitsealsagainsttherubberwasherandisinthe

orientationshownsuchthatthesolenoidcoverwillcliponoverthetop(Fig24).

Thewatersolenoidisrequiredtobeinstalledinthe

directionofflowasperthearrowindicatoronthesolenoid,Fig23).

Connectthesuppliedcabletothesolenoidvalve,thenpushtheotherend

throughtheholeinthetransitionasshown.Pullthecablethroughfrominsidethe

coolerandroutethecableasshown(Figs24&25). Thiswillbeconnectedlater.

Nowclipthesolenoidcoverinplaceandconnecttheflexiblehosetothemains

watersupply.

DRAINVALVE

(StandardforLCBmodels,optionalforCPL,CPS&BMmodels)

Assemblethedrainvalveinsteadofthebleedtrayifyouhaveinstalledthe

solenoidvalve.

Assemblethedrainvalveasshown(Fig26).

Makesurethattheo-ringisfittedbeforeplacingthedrainvalveintothehole.

Screwthenutuptightlybyhandunderneaththecooler.

Makesurethatyouusethecorrectdrainadaptor.

Makesurethedrainwaterdischargeflowsfreelyawayfromthecooler.

Drainwatermustbecarriedawaytoasuitabledischargepointonthe

buildingorpropertyinaccordancewithlocalregulations.

Donotdraindirectlyontotheroofsurface.

CPL CPSLCBBMEvaporativeCooler

Note! TheSolenoidValvehasawaterflowdirectionalarrow.

IMPORTANT:Forcoolersfittedwithadrainandsolenoidvalve,itisa

requirementtofitthenewdetachablehosesetsupplied.

Anyoldhosesetsshouldnotbere-used.

INSTALLINGTHEVENTURI/FAN ASSEMBLY

Theventuri/fan/motorassemblycannowbecarried

upontotheroof.(Placetheassemblyintothecooler

andletitrestnearitscavityinthetank.) The

assemblywillonlyfitintothetankinoneorientation

(Fig28).

ForLCB/CPSmodelsonly:Important

Important

!Before

fittingtheventuriintoposition,makesurethe

motorleadexitsthroughtheventurinotchand

locatedinthemotorleadchannel(Fig28).

Ensurethebottomoftheleadisalignedwiththe

bracketinsidethetank(Fig29-B).Failuretodo

thismayresultinthecablebeingcaughtbetween

theoutsideofthebracketandtheventuri.

!Makesuretheventuriiscorrectlyand

symmetricallylocatedallthewayaroundit’s

cavity.Checkthisbymakingsuretheventurisits

insidethelocatingridgeallthewayaround.(Fig

29-C).Ensuretheplug/leadassyisnotcaught

underthebottomlipoftheventuri,bypullingthe

leadthroughfully.

ForCPL andBMmodelsonly: D

Feedthemotorleadthroughthechannel(Fig29- A)

inthemountingbracketwheretheElectronics

Modulesits.Snaretheleadintooneofthebrackets

atthetopoftheopening(Fig29-A).

onotrefitthe2

transportscrewsremovedwhilstinitiallydis-

assemblingtheventuri.Disposeofthesescrews

thoughtfully.Fordetail,refertopage4describingthe

venturiremovalsteps.

ILL1229-D

WATERSENSOR

(StandardforLCBmodels,optionalforCPL,CPS&BMmodels)

Ifyouinstalledthedrainvalve,assemblethewatersensorasshownbyclippingthe

sensortothetank(Fig27).Ensurethattheclipfullyengages.

Routethesensorcablethroughthecablesupportsinthetankasshownandleave

theendclearofanywater. Thecablewillbepluggedinlater.

SEELEY INTERNATIONAL –INSTALLATIONMANUAL

ILL994-C

LCB,CPS CPL,BM

ILL496-A

ELECTRICAL CONNECTION

ConnectthemotorcabletothebaseoftheElectronicsModule.Itisa

polarisedplugandwillonlyinsertoneway.Ensureitissecuredfullysothat

itsretentionclipsareengaged.

Routetheendofthewallcontrolcableoutofthecavityviathesame

channelasthemotorcable(Fig30).Ensureyouhaveabout200mm(8”)of

wallcontrolcableoutsidethecavity.

Withbothcablesinplace(insidethechannel,Fig30),re-assemblethe

electronicsmoduleandscrewittothetankasshown(Fig31).

IMPORTANT:Theisolationswitchcannotbeactivatedunlessthis

screwisfixedinplace,asshowninFig31.

PlugthewallcontrolcabletotheelectronicsmoduleaccordingtoFig32.

Ifyouhaveinstalledthedrainvalve,removetheshortingplug(pre-installed

forCPL,CPSandBMmodels),whichwillbeconnectedtothewatersensor

socketonthecontrolbox(Fig.32)

Thenconnectthewatersensorandsolenoidvalveplugsasshown.Ensure

theplugsareconnectedinthecorrectorientation(seebottomofFig32).

Routethedrainvalvecableasshownbeforeconnectingittotheelectronics

module(Fig33).

Finally,turnontheisolationswitch,replacethepadframes(exceptthefront

padframetoallowaccess)andturnonthepowerattheGPOandthe

distributionboard.

Ifyouhaveinstalledthebleedtray,ensuretheshortingplugisfittedtothe

watersensorsocketonthecontrolbox(Fig32).

Theshortingplugispre-installedformodelsCPL,CPSandBM,andis

includedintheoptionalBleedFunnelkitforLCBmodels.

IMPORTANT!: Ifadrainvalveisconnected,donotconnectthepump

plugyet.Otherwisefitthepumpplugtotheelectronicsmodule,as

showninFig32.

IMPORTANT!:Ensurethecablescannotrestinthewateroncethetank

isfilled,andareconnectedinthecorrectorientationasshownatthe

bottomofFig32.

CPL CPSLCBBMEvaporativeCooler

ILL1062-F

ConnectorOrientation

Shorting

Plug

MINIMUMSPEED ADJUST

PUMP

DRAIN

INLET SOLENOID

WALL CONTROL

ORRECEIVER

DIAGNOSTIC

LED’S

WATERSENSOR

(ORSHORTING

PLUGFORBLEED

FUNNEL)

Ifthelevelistoohighrotatethefloat

clockwise.Ifitistoolowrotatethefloat

anti-clockwise,asshown(Fig36).

Ifyouinstalledthedrainvalve,a

completedraincanbeinitiatedby

holdingdownbothSand T

for1secondwhenthethermostatis

OFF. Thesignal “ ” willdisplayto

confirmthedrainoperationhas

activated.

SETTINGTHECORRECTWATERLEVEL

Ifthereisnodrainvalvefitted,justturnonthewatersupplytofillthetank.Ifthedrain

valveisfitted,youneedtoleavethepumpdisconnectedwhilstsettingthewaterlevel.

Ifyouhaveinstalledthedrainvalveinsteadofthebleedfunnelyouwillneedtoturn

thewateronbypressingCOOL onthethermostatwhileitisintheOFFstate. The

waterinletvalvewillnowremainopenfor15minutes.

Whenthetankisfullthefloatvalvewillstopthewaterenteringthecooler.Waitforthis

tohappenandobservethelevel. Thecorrectwaterlevelisapproximately5mmbelow

thesurfaceofthetankthefloatvalveismountedon(Fig35).

SEELEY INTERNATIONAL –INSTALLATIONMANUAL

DRAINRATE ADJUSTMENT

ForCPL,CPSandBMmodels(optionalDrainValveoperation)

NOTE:Thefollowingprocessmustbecarriedoutwithinfour(4)minutesof

mainspowerbeingappliedtotheCooler.Ifunsureofthetimesincethe

mainspowerwasapplied,removemainspowertothecoolerforaminimum

ofsix(6)secondsandthenre-applypowersothemodecanbeentered.

ForLCBmodels,thedrainfrequencyismanagedbysalinitycontrol. Thereisno

needforadjustment.

Ifyouinstalledthedrainvalveinsteadofthebleedfunnelthenthewaterwilldrain

everytwo(2)hoursduringcoolingoperation. Thisdefaulttimecanbeadjusted

accordingtowaterquality. Thewaterchangeregularitycanbeincreasedinareas

wherewatersalinityishighorqualityisrelativelylow.Maintainingthewater

qualityhelpsthecooleroperatemoreeffectively.

WhilethethermostatisOFF,holddown AUTOforatleast3secondsandthen

press whilestillpressing AUTO.

Thesetting “A1”willbedisplayed,releasebothbuttons.Nowpressuntil

“A8”isdisplayedandthenpress AUTO.

A numberwillnowbedisplayed.Pressoruntilthenumber

displayedcorrespondstothedesireddraindelaytimeaccordingtothetable

below.

Press AUTOtocompletetheadjustment.

ExittheprogrammingmodebypressingON/OFF. Abortanalterationbypressing

ON/OFFinsteadof AUTO.

ILL1080-A

ILL1083-A

ILL1084-A

DisplayNumber Timebetweendrains

05 1.3hours

07 STANDARD 2hours

11 4hours

15 10hours

WATERPUMP CONNECTION

(Drainvalveoptiononly)

!Ensurethesplashprotectionflapshown(Fig38)isin

place.

!Donotrunthepumpwhilethepadframesareoffandthe

fanison.

Switchofftheelectronicsmodule.Routethepumpcordasshown(Fig37)

andconnectthepumptotheelectronicsmodule.Switchtheelectronics

moduleon.

IMPORTANT

WARNING

LEDshouldbe

green

TESTOPERATION

Note!

Checkthatthegreenlightontheelectronicsmoduleisonanddouble

flashingevery2seconds(Fig39). Thisindicatesthatpowerisconnectedto

theelectronicsmodule.Makesurethattheflexiblecoverontheelectronics

moduleisfullyclosedasshown(Fig38).

Replacetheremainingpadframes andrunthecooler. Tostartthe

cooler,pressON/OFFonthethermostat.Ifthecoolerhasnotbeenon

beforeitwillstartinManualcontrolmode(“Man”willdisplayasshown). The

displaywillflash “Pre-CoolCycle”andthepumpwilloperatetosaturatethe

pads. Thepumpwillstartimmediatelyforunitswiththebleedtray,forunits

withadrainvalvetherewillbeadelaybeforethepumpcommences

operation(30secondsafterthewaterreachesthewatersensor).

The “Pre-Cool”willbeinoperationfor2minutesafterthepumpstarts,then

thefanwillstartautomatically.

Stopthecoolerandcheckthateachofthepadsareevenlysaturated.

Ifoninitialstartuptheword “Service”appearsonthecontrollerand

bypushingthe buttonnothingchangesonthedisplay,thenyouwill

needtoestablishcommunicationbetweenthewallcontrolandtheelectronic

controller.Simplypushandholdthe buttonforapprox.10

secondsoruntiltheword “Service”disappears.Ifbypushingthe

buttonanumberappearsrefertoPage19forfaultcodes.

ON/OFF

(Fig40)

CPL CPSLCBBMEvaporativeCooler

ILL1014-G

Pleasetakeafewmomentstoexplaintothecustomerthefollowing:

Howfarthewindowsneedtobeopened.

Howtoturntheuniton.

Explainthe “PRECOOL”mode.

Howtooperatethecooler “manually”.

Howtooperatethecoolerin “vent”modeonly.

Howtooperatethecoolerin “auto”mode.

Howtodrainthecooler(ifdrainvalvefitted).

Howtoturnthepowerandwateroff.

Maintenancerequirements.

Present the customer with their warranty card for their attention.

Present the customer with their owners manual, and encourage them to keep it for future

reference.

TIMER

AUTO

COOL

ILL1128-A

ILL1211-A

TESTINGTHECOOLER

OnceyouaresatisfiedthattheCoolerisinstalledandcommissionedcorrectly,itis

importanttorunthecoolerandensurethateverythingisworkingasitshould.

Checkthattheunitrunsquietlyandwithanevendistributionofairtoalloutlets.

Ifadrainvalveisfitted,initiateadrainofthetankbypressingboththeupanddown

buttonstogether,withthewallcontrolinthe “OFF”state(Fig41).Checkthedrainfittings

andpipes,makingsuretherearenoleaks.Ensurethedrainwaterdischargesfreely

awayfromthecooler.

CLEANUP THESITE

Cleanupandtidythepremises,removingallrubbish. Youraimshouldbetohavethe

customernotevenawarethatyouhavebeen,apartfromhavingtheirnewcooler

installedtoenjoy!

SHOW THE CUSTOMER THEIR NEW COOLER

This is a good time to explain the features and principles of Evaporative Ducted Cooling to

the new owner. Explain the wall control operation, how to exhaust the premises, and how to

best run their cooler.

SEELEY INTERNATIONAL –INSTALLATIONMANUAL

PROBLEM:Inadequatecooling

CAUSE REMEDY

1. Pumpnotworkingcorrectly Checkplug,wiringandcircuitbreaker.Checkwaterlevel

andsensor.Impellormaybejammedorobstructed.Rectify

faultorreplacepump.

2. Drypads. Checkwaterflowtopads.Inspectfitmentofdistributorcap.

Checkforblockedorkinkedhose.Ifblocked,dismantle,

cleanandflushorunkinkthehose.Checktheinletsolenoid

filterforblockage.

3. Leakingducts Findleaksandseal.

4. Weatherdamperfailingtoopen. Breakofftransportclips.Checkforweatherseal/transition

screwinterference.Checkminimumfanspeedsetting.

PROBLEM:Motorstartsandstopsatintervals

CAUSE REMEDY

1. Looseelectricalconnections. Checkallelectricalconnections.

2. Fannotturningfreely. Determinecauseandrectify.

3. Weatherdamperfailingtoopen. Breakofftransportclips.Checkforweatherseal/transition

screwinterference.Checkminimumfanspeedsetting.

PROBLEM:Continuallyleakingwaterwhenturnedoff

CAUSE REMEDY

1. Dirtunderdrainvalveseal. Cleanandrefitseal,cleananyremainingdebrisfromtank.

2. Dirtunderfloatvalveseal. Cleanandrefitseal.

3. Damagedfloatvalveseal. ReplaceFloatValveseal.

4. Waterlevelsettoohigh. Setwaterlevelasdescribed.

5. Waterpressuretoohigh. Installpressurereducingvalve.

PROBLEM:Unpleasantodour

CAUSE REMEDY

1. Odourfromnewpads Allowtimetoconditionbyrunningthecooler.

thenallowthetanktore-fill.

Drainthewater,

PROBLEM:Novariablespeed

CAUSE REMEDY

1. Faultyelectronicsmoduleorwallcontrol. Replaceelectronicsmoduleorwallcontrol.

2. Minimumfanspeedsettoohigh. Adjustminimumfanspeed(Fig32page14).

CPL CPSLCBBMEvaporativeCooler

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Braemar CPS Installation guide

Brand: Braemar

Model: CPS

Category: Thermostats

Type: Installation guide

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Braemar CPS Installation guide

Braemar CPS Installation guide

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