Eaton i-on30EXDL Installation guide

Brand: Eaton

Model: i-on30EXDL

Category: Security access control systems

Type: Installation guide

This manual is also suitable for

i-on30EXL

i-on30EXL

i-on30EXDL

Security System

Installation Guide

Issue 3

i-on30EXL/EXDL

Page ii

IN NO EVENT WILL EATON’S SECURITY BUSINESS BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL , OR INDIRECT LOSS OR

DAMAGE, INCIDENTAL DAMAGES, STATUTORY DAMAGES, EXEMPLARY DAMAGES, LOSS OF PROFITS, LOSS OF REVENUE,

LOSS OF ANTICIPATED SAVINGS, LOSS OF BUSINESS OR OPPORTUNTIY, LOSS OF GOODWILL OR INJURY TO

REPUTATION, LIQUIDATED DAMAGES OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH DAMAGES.

EATON’S SECURITY BUSINESS’S LIABILITY FOR DAMAGES ARISING OUT OF OR RELATED TO A PRODUCT SHALL IN NO

CASE EXCEED THE PURCHASE PRICE OF THE PRODUCT FROM WHICH THE CLAIM ARISES. TO THE EXTENT PERMITTED

BY APPLICABLE LAW, THESE LIMITATIONS AND EXCLUSIONS WILL APPLY WHETHER EATON’S SECURITY BUSINESS’S

LIABILITY ARISES FROM BREACH OF CONTRACT, BREACH OF WARRANTY, TORT (INCLUDING BUT NOT LIMITED TO

NEGLIGENCE), STRICT LIABILITY, BY OPERATION OF LAW, OR OTHERWISE.

Every effort has been made to ensure that the contents of this book are correct. The contents of this book

are subject to change without notice.

This manual applies to the i-on30EXL and i-on30EXDL control units with version 4.04 software.

For Your Safety

This book contains several passages alerting you to potential problems or hazards. Each of these are

marked by the words Note, Caution or WARNING.:

Note:

Describes conditions that may affect the proper functioning of the equipment (but will not

damage the equipment).

Caution:

Describes actions that will physically damage the equipment and prevent its proper

function.

WARNING:

Describes actions that are hazardous to health, or cause injury or death.

Please pay particular attention to these marked passages.

Other Publications for the i-on30EXL/EXDL:

The following guides are available from the Eaton’s Security Business website: www.coopersecurity.co.uk

Quick User Guide

Brief instructions for setting and unsetting alarm systems based on i-

on control units.

i-onEX Range Engineering Guide

A detailed description of the Installer’s programming options

available for i-on control units.

i-onEX Range Administrator and

User’s Guide

Detailed notes for the system administrator of an alarm system

based on the i-on40, i-on30EX/EXD, i-on30EXL/EXDL, i-

on50EX/EXD and i-on160EX.

Eaton’s Security Business

Downloader Quick Guide

Instructions for how to installer Eaton’s Security Business

Downloader on your PC or laptop, and connect to i-on Control Units.

i-on Updater Utility Installation and

User Guide

Instructions on how to install i-on Updater on your PC and use it to

update the software on your i-on control unit.

i-on30EXL/EXDL

Page iii

CONTENTS

1. Introduction ....................................................... 1

Communications ................................................. 1

Part Setting or Partitioned System ..................... 1

Installer Programming Interface ......................... 2

About this Guide ................................................. 2

2. Before You Begin .............................................. 3

Preparation ......................................................... 3

Radio Site Survey .......................................... 3

Siting the Control Unit and Wired Zone

Expanders ...................................................... 3

Siting Keypads ............................................... 3

Siting Wireless Zone Expanders .................... 3

Guided Tour ........................................................ 4

Opening the Control Unit Case ...................... 4

i-kp01 Controls and Displays ......................... 7

Opening the i-kp01 Keypad ........................... 7

KEY-K01/KP01/KPZ01 Controls and Displays

....................................................................... 8

Opening the KEY-K01/KP01/KPZ01 .............. 8

Expanders ...................................................... 9

Power Availability ............................................. 12

Bus Cabling Requirements ............................... 12

Cable Type ................................................... 12

Cable Segregation ....................................... 12

Cable Configuration and Length .................. 12

Bus Termination ........................................... 13

Voltage Drop ................................................ 13

3. Installation ....................................................... 15

Caution: Static Electricity ............................. 15

Step 1. Fit the Control Unit Case...................... 15

Mark Fixing Points and Back Tamper .......... 15

Fitting Plastic Feet and Tamper Sleeve ....... 15

Fitting tamper Shroud .................................. 15

Fitting Case Back to Wall ............................. 15

Fitting the PCB ............................................. 15

Installing the Lid/Back Tamper..................... 16

Step 2. Run Bus Cable ..................................... 17

Step 3. Fit and Connect the Keypad(s) ............ 17

Siting the Keypad(s) ..................................... 17

Fitting Keypads ............................................ 17

Keypad Addressing ...................................... 17

Backlight Control for i-KP01 ......................... 18

Backlight Control for KEY-K01/KP01/KPZ01 18

Tone Volume – All Keypads......................... 20

Engineering Keypad ..................................... 20

Step 4. Fit and Connect Expanders ................. 20

Connecting an Expander to the Bus ............ 21

Addressing Expanders ................................. 21

Expander Loudspeakers .............................. 21

Step 5. Connect Control Unit to Mains ............. 21

Mains Cabling .............................................. 21

Step 6. Connect Wired Zones .......................... 21

Four Wire Closed Circuit Connections ......... 21

Two-Wire Closed Circuit Connections ......... 22

Fully Supervised Loop Connections ............ 22

Step 7. Connect Wired Outputs........................ 24

Control Unit Wired Outputs .......................... 24

Wired External Sounders (Optional) ............ 24

Wired Outputs on Expanders ....................... 24

Wired External Sounders on Expanders ...... 24

Remote Loudspeakers (Optional) ................ 25

Output on KEY-KPZ01 ................................. 25

Step 8. Connect the Internal Communicator (i-

on30EXD only) ................................................. 26

Statutory Information .................................... 26

Safety Notice .................................................... 26

Connecting the Telephone Line ................... 27

Fit ADSL Filter .............................................. 27

Step 9. Fit a Plug-By Communicator ................ 28

Step 10. Fit and Connect Battery ..................... 29

Step 11. Initial Power-Up ...................................... 29

Transferring to Another Keypad ................... 30

Leaving the Installer Menu ........................... 30

Important! Saving Changes ......................... 31

Alerts After Leaving Installer Mode .............. 31

Re-Entering the Installer Menu .................... 31

Defaulting Access Codes ............................. 32

Restoring Factory Defaults Only .................. 32

Step 12. Commission the System .................... 33

Install Detectors and Other Peripherals ....... 33

Program the System .................................... 33

Handover to the User ................................... 33

Installer Menu ................................................... 34

4. Maintenance .................................................... 36

Replacing or Removing Wired Keypads ...... 36

5. Technical Specification .................................. 37

General ............................................................. 37

Capacities ......................................................... 37

Security ............................................................. 37

Power Supply ................................................... 37

EN50131-6 ratings ....................................... 38

Electromagnetic Compatibility .......................... 38

Outputs ............................................................. 38

Sounder Volume Levels (at 1m) .................. 38

Fuses ................................................................ 38

Electrical Safety ................................................ 38

Other ................................................................. 38

Radio Expander and Keypads ..................... 38

Compliance Statements ................................... 39

Compatible Equipment ..................................... 40

HUD ............................................................. 40

Detectors ...................................................... 40

Sounders ...................................................... 40

Setting / Unsetting – Keypads ...................... 40

Setting / Unsetting - Fobs ............................ 40

Communicators ............................................ 40

Accessories .................................................. 40

i-on30EXL/EXDL

Page iv

This page is intentionally blank.

i-on30EXL/EXDL

Page 1

1. Introduction

The i-on30EXL/EXDL is a control unit for a hybrid

wired/wirefree alarm system intended for

commercial or large domestic use.

The control unit comprises a steel case containing

the control unit PCB (printed circuit board), power

supply and space for a 17Ah backup battery.

The control unit PCB provides terminals for a

single bus. The bus allows you to connect up to

10 devices using standard four wire alarm cable.

The bus devices can be any mixture of keypads,

zone expanders (for wireless or wired detectors)

or remote power supplies. Note that only two of

the 10-zone expanders connected to the system

can have detectors associated with them.

Similarly, only one 30-zone expander can have up

to 20 zones allocated to it.

The control unit PCB also provides a range of

connectors for outputs, communicators, and up to

10 Fully Supervised Loop (FSL), or 10 two-wire

Closed Circuit Loop (CCL) or five four-wire CCL

zones.

The i-on30EXL/EXDL at release 4.04 uses

keypads with software revision 2.0 and above.

The keypads allow end users to set and unset the

system, and the installer to configure the control

unit.

Note that to work correctly the i-on30EXL or i-

on30EXDL must be fitted with at least one wired

keypad.

The following types of keypad available for

connection to the i-on30EXL/EXDL:

i-kp01

This keypad contains an integral

proximity tag reader, allowing end

users to control the system without

having to remember access codes.

KEY-K01

This keypad has no internal prox

reader, and is supplied in a square

format case.

KEY-KP01

This keypad contains an internal

prox reader, and has the same

square format case as the KEY-

K01.

KEY-KPZ01

This product, supplied in the same

case as the KEY-K01, has an

internal prox reader and also

provides terminals for up to two

zones, a programmable output, and

an external prox reader KEY-EP

A range of wireless peripherals is available for

operation with the wireless expanders. The range

includes a door contact/universal transmitter, a

passive infra red detector, smoke detector,

external siren, 4 button remote control, and

remote radio keypad.

This control unit is designed and approved to be

used as part of a Security Grade 2 system.

Communications

The i-on30EXDL version of the control unit

contains a built-in ATS2 communicator, allowing it

to comply with EN50131 at Security Grade 2.

The i-on30EXL/EXDL also provides sockets for an

add-on communication module. The available

modules are:

i-dig02

(ATS2)

A switched telephone network

(PSTN) module that allows the

control unit to report alarm

information using standard

protocols such as Fast Format, SIA

and Contact ID, and can also send

text messages over the Public

Switched Telephone Network

(PSTN). The i-dig02 also allows

remote maintenance using Eaton’s

Security Business Downloader

software.

i-sd02

(ATS2)

A speech dialler and PSTN module

that allows the control unit to send

recorded speech messages and

report alarm information using

standard protocols such as Fast

Format, SIA and Contact ID. The

module can also send text

messages over the PSTN. The i-

sd02 also allows remote

maintenance using Eaton’s Security

Business Downloader software.

i-gsm02

(ATS2)

A GSM module that allows alarm

reporting, speech messaging and

SMS text messaging over the

mobile phone network. Note that a

SIM card is not included with the

module.

Note: Fitting a plug on module disables the

internal communicator in the i-on30EXDL.

The control unit also provides outputs that can be

used to fit a “plug by” communicator.

Part Setting or Partitioned

System

The i-on30EXL/EXDL offers two basic ways of

behaving as an alarm system:

Part Setting. In a Part Setting system the i-

on30EXL/EXDL can set in one of four ways: either

Full set or three varieties of Part Set. In Full set

the control unit pays attention to all detectors. In

each of the three Part Sets the control unit ignores

detectors that do not have the appropriate Part

Set attribute.

Partitioned System. In a Partitioned system the i-

on30EXL/EXDL provides the equivalent of 4,

Introduction i-on30EXL/EXDL

Page 2

smaller, independent alarm systems. Each system

is a “Partition” of the i-on30EXL/EXDL. You can

allocate any zone to each Partition. Each zone

can also belong to more than one Partition. Each

Partition can have a Full Set level and one Part

Set level. During installation the installer can

allocate keypads, sounders or outputs to any of

the partitions.

For a detailed description of the Installer’s

programming menu please read i-on Range

Engineering Guide available from

www.coopersecurity.co.uk.

Installer Programming

Interface

Once fitted and powered up, you can program the

control unit through any wired keypad connected

to the bus cable. The Installer Menu allows you to

specify all the operating parameters for an

individual installation.

If you wish, you can also connect a PC or laptop

to the mini USB port on the control unit PCB and

use Eaton’s Security Business’s Downloader

software to program the control unit.

Note: Some programming options can make the

installation non-compliant with EN50131. The

relevant options are noted in the “Installer Menu”

section of the i-on Range Engineering Guide.

About this Guide

This guide shows the simple procedure required

to physically install the control unit, connect

keypads, expanders and power supplies and

power up the system for the first time.

When you have completed the physical

installation please consult the i-on Range

Engineering Guide for details of configuring the

system to meet your customer’s requirements. For

your convenience page 34 of this installation

guide contains a condensed reference table of the

Installer menu.

i-on30EXL/EXDL

Page 3

2. Before You Begin

Preparation

Before installation you should carry out a survey

of the site. You need to know how many and what

kind of detectors will be monitored by the control

unit. You also need to assess where any radio

expanders must be placed in order to receive

radio signals from their detectors successfully.

Radio Site Survey

If you intend to fit radio expanders you should

conduct signal strength tests. Eaton’s Security

Business produces the Scantronic 790r hand held

signal strength meter and 734r-01 test transmitter

for this purpose. Please read the 790r manual for

details.

Please be aware of the following:

 The 790r signal strength meter readings

should be used only as an guide when initially

checking the site.

 A reading of four green LEDs or higher

indicates an acceptable signal strength.

 Once you have installed the alarm system you

should put the control unit in the Installer test

menu and test the received signal strength

from each radio transmitter.

 A signal strength reading of two or more units

by the control unit from each transmitter

should provide reliable operation in the

installed system. (Note: if you take the signal

strength using i-on Downloader or the web

server while the panel is in user mode then

the minimum acceptable signal strength is

four units. Ensure that the control unit is in

Installer mode when reading signal strengths

remotely.)

 When you record the signal strength readings

for later inspection, you should record the

readings taken from the control unit of the

installed system while it is in the Installer

Menu.

Please be aware that the signal strength received

from a transmitter can change after installation

because of local environmental changes. For

example, users switching on laptops nearby, or

moving metal cabinets from their original position

can all affect the signal from a transmitter. Please

read Eaton’s Security Business publication

”Guidance Notes for Wireless Alarm System

Installations” obtainable from

www.coopersecurity.co.uk for more information

about the factors affection radio signal strength.

Siting the Control Unit and Wired Zone

Expanders

Do site the unit:

Upright, battery at the bottom. (This does not

apply to the wired zone expander.)

Within a protected zone.

Do NOT site the unit:

In the entry or exit zones, or outside the area

covered by the alarm system.

Next to electronic equipment, particularly

computers, photocopiers or other radio

equipment, CAT 5 data lines or industrial

mains equipment.

Where the cable run will exceed the capacity

of the bus, see page 12.

Siting Keypads

Do site the keypad:

Within the area protected by the alarm

system.

At a convenient height and location for the

user.

Out of sight of potential intruders.

Do NOT site the keypad:

Next to electronic equipment, particularly

computers, photocopiers or other radio

equipment, CAT 5 data lines or industrial

mains equipment.

Where the cable run will exceed the capacity

of the bus, see page 12.

If fitting two or more keypads make sure that you

place the keypads more than one metre apart

from each other, or from any other type of prox

reader. (At less than one meter separation the

proximity tag readers will interfere with each

other.) Remember not to place keypads or

external prox readers on opposite sides of the

same wall.

If you intend to fit external prox reader KEY-EP to

a KEY-KPZ01/KP01, then do not site the external

prox reader itself closer than one meter to any

other keypad or other type of prox reader.

Siting Wireless Zone Expanders

Do site the unit:

Upright.

Within a protected zone.

As high as possible. However, do make sure

that the unit is on a similar level to the

transmitters or receivers.

More than 10m from another radio expander.

Do NOT site the unit:

In the entry or exit zones, or outside the area

covered by the alarm system.

Before You Begin i-on30EXL/EXDL

Page 4

Close to or on large metal structures.

Closer than one metre to mains wiring, metal

water or gas pipes, or other metal surfaces.

Lower than two metres from the floor (ideally).

Inside metal enclosures.

Next to electronic equipment, particularly

computers, photocopiers or other radio

equipment, CAT 5 data lines or industrial

mains equipment.

Note: Some window glasses, especially those

sold as “insulating” or “energy conserving” may be

coated with thin metal or conducting films. These

glasses are particularly poor at transmitting radio

waves.

Guided Tour

CAUTION: All printed circuit boards for the i-

on30EXL/EXDL, its expanders and keypads have

been tested for Electromagnetic Compatibility

(EMC). However, when handling the PCBs you

must take the standard precautions for handling

static sensitive devices.

Opening the Control Unit Case

To gain access to the interior of the control unit

undo the screw at the bottom of the lid. Slide the

lid vertically up, then swing the bottom of the lid

out before moving the lid down and away from the

case.

Figure

Opening the Control Unit.

WARNING: When connected to the mains with

power applied mains voltages are present on the

shrouded heads of the terminal screws of the

mains connector.

i-on30EXL/EXDL Before You Begin

Page 5

0V 1 2V A B OP1 0V 12V AUX

-L S + STB BELLTR

Z0 Z1 Z2 Z3 Z4 Z5 Z6 Z7 Z 8 Z9

A B

PSTN

12V

BELL

3 2

1. Case back.

2. Fixing holes.

3. Cable entry holes for detector

and keypad wiring.

4. Transformer.

5. Fused mains connector.

6. Mains cable anchor point.

7. Cable entry hole for mains

supply.

8. Hole for back tamper fitting.

9. Space for batteries (one 17Ah).

10. Cable entry holes for

loudspeakers, siren/strobes and

communicators.

11. Printed circuit board (PCB).

12. Plastic PCB tray.

Figure

Control Unit

0V 12V A B OP1 0V 12V AUX

- LS + STB BELLTR

Z0 Z1 Z2 Z3 Z4 Z5 Z6 Z7 Z8 Z9

A B

PSTN

12V

BELL

15 1416

1. Connectors for system bus.

2. Zone-, output-, and Aux power

connectors.

3. Plug by output connectors.

4. Tamper switch connector.

5. ADSL filter pins. (i-on30EXDL only.)

6. On board communicator connections.

(i-on30EXDL only.)

7. Off-hook LED. (i-on30EXDL only.)

8. USB socket (Mini B).

9. Sockets for plug on module.

10.Loudspeaker, Bell and Strobe

connectors.

11. Comms activity LED. (i-on30EXDL

only.)

12. Reset Codes pins.

13. Heartbeat LED.

14. Kickstart pins.

15. Battery connectors.

16. RS485 terminator.

17. Engineering keypad connector.

18. 20Vac connector.

Figure

Control Unit Printed Circuit Board

Before You Begin i-on30EXL/EXDL

Page 6

1. Built-in communicator telephone

line connector. (i-on30EXDL only.)

2. Siren and strobe.

3. Loudspeaker.

4. Bus cable connector.

5. Output (transistorised).

6. Aux power.

7. Wired zone connectors.

Figure

Control Unit Main Connectors

i-on30EXL/EXDL Before You Begin

Page 7

i-kp01 Controls and Displays

1. LCD display (2 x 20 characters).

2. Programming keys.

3. Navigation keys

4. Alert LEDs

5. Setting and unsetting keys.

6. Programmable HUA keys.

7. Number/text keys.

8. Set/Unset LEDs.

Figure

Controls and Displays

Opening the i-kp01 Keypad

Note: For EN50131-3:2009, 8.7 the keypad is a

type B ACE, fixed.

To open the keypad first gently prise off the trim

on the front and remove the two screws. Next,

carefully lever the front of the keypad (containing

the PCB and display) away from the keypad rear

housing.

Figure

Opening the Keypad

1. Central keyhole.

2. Rear tamper shroud.

3. Cable entry.

4. Fixing holes.

Figure

Keypad Rear Housing

1. Sounder.

2. Sounder volume control.

3. Tamper switch.

4. Jumpers for LED function:

5. RS485 termination jumper

6. Connector for control unit (note that the ET

terminals are inactive).

Figure

Keypad PCB

Before You Begin i-on30EXL/EXDL

Page 8

KEY-K01/KP01/KPZ01 Controls and Displays

65 5

1. LCD display

2. Programming keys.

3. Navigation keys. This key has built-in alert

LEDs.

4. Setting and unsetting keys. The ABCD

keys have built-in status LEDs that can show

the setting status of a part setting system.

These LEDs can be disabled, see page 18.

5. Plastic caps covering screws (shown

closed and open).

6. Hold Up Alarm (HUA) keys.

7. Number/text keys.

Figure

KEY-K01/KP01/KPZ01 Controls and

Displays

Opening the KEY-K01/KP01/KPZ01

To open the unit, unclip the caps covering the

screws on the front. (You may need to gently push

the bottom edge of the caps in with the end of a

small screwdriver to start them.) Remove the two

screws hidden underneath (see Figure 9). Gently

swing the lower side of the front out from the back

box by about 10mm and then slide the front

upwards to disengage the top catches. (Be careful

not to pull the lower side of the front more than

about 25mm away from the back while the top

catches are engaged, or you may break the

catches.)

Figure

Opening the Keypad

1. Central keyhole.

2. Fixing holes.

3. Cable entry.

4. Tamper block

Figure

Keypad Rear Housing

1. Jumpers for addressing and LED function:

1a Addressing (not used for i-onEX)

1b LED functions

2. Sounder volume control.

3. Tamper switch.

4. Sounder.

5. Connector for control unit.

Figure

KEY-K01 Keypad PCB

1. Tamper switch.

2. Sounder.

3. Connector for KEY-EP.

4. Sounder volume control.

5. Connector for control unit bus.

6. Jumpers for:

i-on30EXL/EXDL Before You Begin

Page 9

6a Addressing (not used in i-onEX

control units).

6b LED functions and RS485 bus

termination.

Figure

KEY-KP01 Keypad PCB

BRIGHT

TERM

0V 12V A B

0V 12V D0 D1 LED

EXT READER

Z1 Z2

1. Tamper switch.

2. Sounder.

3. Connector for KEY-EP. Terminals for

zones

4. Sounder volume control

5. Connector for data bus and output

terminal.

6. Jumpers for addressing and LED function:

6a Addressing (not used in i-onEX

control units)

6b LED functions and RS485 bus

termination.

Figure

KEY-KPZ01 Keypad PCB

Expanders

To open any of the expander cases undo the

single screw, pull the top of the lid away from the

case and then lift out.

Figures 15, 16 and 17 show the interior of the

wired and radio expanders.

Before You Begin i-on30EXL/EXDL

Page 10

11 12 13

1. Cable entry (also behind PCB).

2. Central keyhole.

3. PCB.

4. Relay card (i-rc01) connector.

5. Aux power.

6. Link to enable/disable front/rear

tamper switch.

7. Lid tamper (rear tamper behind pcb).

8. Zone connectors

9. Bus termination jumper.

10. Fixing holes.

11. Addressing button.

12. Engineering keypad connector

13. Bus cable connector.

14. Sounder.

15. Zone connectors.

16. Bus address display.

17. Aux power.

18. Loudspeaker connectors.

19. Outputs.

Figure

EXP-W10 Wired Expander

11 12 13

1. Cable entry (also behind PCB).

2. Central keyhole.

3. PCB.

4. Relay card (i-rc01) connector.

5. Aux power.

6. Link to enable/disable front/rear

tamper switch.

7. Lid tamper (rear tamper behind pcb).

8. Zone connectors

9. Bus termination jumper.

10. Fixing holes.

11. Engineering keypad connector.

12. Addressing button.

13. Bus cable connector.

14. Sounder.

15. Zone connectors.

16. Bus address display.

17. Aux power.

18. Loudspeaker connectors.

19. Outputs.

Figure

EXP-WCC Wired Expander

i-on30EXL/EXDL Before You Begin

Page 11

1. Cable entry (also behind PCB).

2. Antenna.

3. Central keyhole.

4. PCB.

5. Link to enable/disable front/rear

tamper switch.

6. Lid tamper (rear tamper behind

PCB).

7. Bus termination jumper.

8. Addressing button.

9. Fixing holes.

10. Engineering keypad connector

11. Bus cable connector.

12. Sounder.

13. Loudspeaker terminals.

14. Bus address display.

Figure

EXP-R10/30 Radio Expander

Before You Begin i-on30EXL/EXDL

Page 12

Power Availability

Before connecting any external devices to the

control unit, you must make sure that the control

unit can provide sufficient current to power the

system during a mains failure for the time required

to meet the appropriate standard.

EN51031-1 Grade 2 and PD6662 Grade 2 both

require 12 hours standby time.

Note: When calculating the average load during

the standby time period you must allow for at least

two periods in alarm. To take the worst case these

two periods of alarm should each be 15 minutes

long, the maximum permitted in EN50131-1

section 8.6.

The amount of current available from the control

unit depends on the size of battery fitted and its

health. The current taken by the control unit PCB,

communicator and keypads is given in Technical

Specifications – EN50131-6 Ratings on page 37.

The following calculation shows a simplified

example: in an alarm system with an i-

on30EXL/EXDL control unit, two i-kp01 keypads,

and 15 wired PIRs the system takes the following

total quiescent current:

Device

Current

Control unit PCB

100mA

15x PIRs at 15mA each

225mA

15 wired door contacts @2mA

each

30mA

2 x (wired expander @ 40mA

each)

40mA

4 x i-kp01 at 30mA each

(backlights off)

120mA

4 x Sirens (quiescent) at 25mA

each

100mA

Total

615mA

During an alarm, these figures become:

Device

Current

Control unit PCB

120mA

15 x PIRs at 15mA each

225mA

15 wired door contacts @2mA

each

30mA

2 x (wired expander)

40mA

4 x i-kp01 at 60mA each

(backlights off)

240mA

4 x Sirens (in alarm) at 400mA

each

1600mA

Total

2255mA

The total amp hours required =

(0.615 A x 11.5h) + (2.255A x 0.5h) = 8.2Ah

One new, fully charged,17Ah battery can provide

the charge required by the example system and

would meet the Grade 2 requirements.

Note: All current drawn from the Aux terminals

(12V) must be included in the overall calculation.

CAUTION: Ensure that the system does not

demand more than the maximum current available

from the control unit during an alarm, see page

37.

Bus Cabling Requirements

Cable Type

In general, the control unit requires standard 7/0.2

un-screened four core alarm cable for wiring the

bus.

For maximum performance in harsh environments

use twisted pair screened cable with a

characteristic impedance of 100-120ohms eg:

Belden 8132 or cable designed for RS485.

Use one pair for data lines A and B. Use the other

pair for 12V and 0V. For optimum performance

the voltage at the keypads and expanders should

be greater than 12V.

Screened cable may prove necessary if the

installation site has equipment that produces high

levels of R.F. (Radio Frequencies). For example,

welding equipment is known to produce a large

amount of radio interference. If screened cable is

required, you should keep to the following

guidelines:

1. Avoid earth loops by connecting the screen on

the cable to mains earth at the control unit but

nowhere else.

2. The continuity of the cable screen is most

important and screens MUST be continuous

along the full length of the cable.

3. Where the cable enters any metal enclosure,

ensure the screen is isolated from the case.

Cable Segregation

Segregate the bus cabling from any other wiring,

such as mains supply cables, telephone cables,

computer network cables and R.F. cables. Use

cable ties to keep cables separated.

Keep the bus cable clear of cables supplying

sounders, extension loudspeakers or any other

high current devices.

Cable Configuration and Length

You can connect up to 10 devices to the control

unit bus. You may connect the devices either in

daisy chain (serially), or in star (parallel)

configuration at the control unit connector.

i-on30EX Before You Begin

Page 13

Figure

Bus Wiring Configurations

For star configurations the cable length from

control unit to the most distant bus device should

be kept short, and should not exceed 100m.

There should be no more than four arms in the

star.

For a daisy chain configuration the total cable

length should not exceed 1,000m.

Bus Termination

The i-on30EXL/EXDL bus uses the RS485

interface. Because of this the ends of the line in

some configurations may be terminated to

improve performance in electrically noisy

environments or where there are long cable runs.

The control unit. expanders and keypads have a

termination link on their PCBs (see 16 in Fig 3 for

the control unit, 5 in Fig 8 for the keypad, 12 in Fig

15 for the wired expander and 11 in Fig 17 for the

radio expander). Fitting a jumper to the pins adds

a termination to the cable.

In a daisy chain configuration fit the termination

jumpers in the devices at each end of the chain

(see Fig 18 ).

In a star configuration:

If there are only two arms on the star then this

is the same as a daisy chain configuration

(see “Daisy Chain 1” in Figure 18). If required

fit the termination jumper at the devices on

the end of each arm.

If there are more than two arms AND two

cables are long while the remaining cables

are short (less than 10m) then it is possible to

terminate at the two devices on the ends of

the long cables.

If there are more than two arms BUT each

cable is more than 10m then DO NOT fit the

termination jumpers on any of the devices.

Voltage Drop

In order for the system to work correctly, the

voltage at each device must NOT drop below

10.5V even when running on the standby battery.

Eaton’s Security Business recommends that the

voltage at each device should stay above 12V.

Standard 7/0.2 alarm cable has a resistance of 8

Ohms per 100m per core. The voltage drop is

calculated using the following formula: V Drop =

Current drawn x cable length x 0.08 x 2.

Table 1 shows the voltage drop against the

current drawn and cable length.

The shaded area shows where the voltage drop

would cause the bus voltage to fall from 13.8V to

below 12.0V when using a single core.

Before You Begin i-on30EXL/EXDL

Page 14

Table 1. Voltage Drop

Current

Drawn

Cable Length (Standard 7/0.2 alarm cable)

10m

20m

30m

40m

50m

60m

70m

80m

90m

100m

60mA

0.10V

0.19V

0.29V

0.38V

0.48V

0.58V

0.67V

0.77V

0.86V

0.96V

80mA

0.13V

0.26V

0.38V

0.51V

0.64V

0.79V

0.90V

1.02V

1.15V

1.28V

100mA

0.16V

0.32V

0.48V

0.64V

0.80V

0.96V

1.12V

1.28V

1.44V

1.60V

120mA

0.19V

0.38V

0.58V

0.79V

0.96V

1.15V

1.34V

1.54V

1.74V

1.92V

140mA

0.22V

0.45V

0.67V

0.90V

1.12V

1.34V

1.57V

1.79V

2.02V

2.24V

160mA

0.26V

0.51V

0.77V

1.02V

1.28V

1.54V

1.79V

2.05V

2.30V

2.56V

180mA

0.29V

0.58V

0.86V

1.15V

1.44V

1.73V

2.02V

2.30V

2.59V

2.88V

200mA

0.32V

0.64V

0.96V

1.28V

1.60V

1.92V

2.24V

2.56V

2.88V

3.20V

220mA

0.35V

0.70V

1.06V

1.41V

1.76V

2.11V

2.46V

2.82V

3.17V

3.52V

240mA

0.38V

0.79V

1.15V

1.54V

1.92V

2.30V

2.69V

3.07V

3.46V

3.84V

260mA

0.42V

0.83V

1.25V

1.66V

2.08V

2.50V

2.91V

3.33V

3.74V

4.16V

280mA

0.45V

0.90V

1.34V

1.79V

2.24V

2.69V

3.14V

3.58V

4.03V

4.48V

300mA

0.48V

0.96V

1.44V

1.92V

2.40V

2.88V

3.36V

3.84V

4.32V

4.80V

320mA

0.51V

1.02V

1.55V

2.05V

2.56V

3.07V

3.58V

4.10V

4.61V

5.12V

340mA

0.54V

1.09V

1.63V

2.18V

2.72V

3.26V

3.81V

4.35V

4.90V

5.44V

360mA

0.58V

1.15V

1.73V

2.30V

2.88V

3.46V

4.03V

4.61V

5.18V

5.76V

380mA

0.61V

1.22V

1.82V

2.43V

3.04V

3.65V

4.26V

4.86V

5.47V

6.08V

400mA

0.64V

1.28V

1.92V

2.56V

3.20V

3.84V

4.48V

5.12V

5.76V

6.40V

Reducing Voltage Drop - Method 1:

Double up the supply connections (12V and 0V),

which will halve the resistance on each core and

therefore halve the voltage drop. When using

Table 1 to calculate the expected voltage drop,

simply divide the voltage drop for a single core by

two.

Reducing Voltage Drop - Method 2:

Supply the detection devices from the Aux output

on separate cores. This is the preferred method of

reducing voltage drop as detectors generally

operate at lower voltages (9.5V). When using this

method, the bus cable must have at least two

spare cores.

Remote Power Supplies

When you cannot reduce voltage drops by

method 1 or 2, or the demand on the control unit

power supply exceeds its capacity (see Technical

Specifications –page 37), you should install one or

more remote power supplies. The supply must

have a "floating zero Volt rail" if connected to the

bus, otherwise an earth fault will occur. Eaton’s

Security Business recommends the EXP-PSU.

When installing a remote power supply, fit it close

to the equipment it is powering.

Figure 19 shows the recommended method of

connecting a remote power supply.

Control unit

Device 1

12V

0V 12V

Bus

Device 2

Remote PSU

Device 4

Device 3

Figure

. Connecting Remote Power Supply Units

i-on30EXL/EXDL

Page 15

3. Installation

Note: The installation steps listed below assume

that you have already decided on the required

number and location for all keypads, expanders

and power supplies.

Caution: Static Electricity

Like many other electronic products, the control

unit, keypads and expanders contain components

that are sensitive to static electricity. Try not to

handle their PCBs directly. If you must handle a

PCB, take the standard precautions against

damage by static electricity.

Step 1. Fit the Control Unit

Case

Mark Fixing Points and Back Tamper

To prevent access to the inside of the control unit

through the holes in the rear of the case you must

mount the control unit on a wall or other flat

surface.

The case must be vertical, as shown in Figure 2.

Locate and mark the position of at least three

fixing holes. Figure 2 shows the fixing holes and

cable entries.

WARNING Ensure that the wall is strong enough

to support the weight of the control unit, its lid and

17Ah lead acid battery. The total weight of the

control unit plus batteries can be up to 11kg.

Also, mark the position where the lid/back tamper

bracket touches the wall. There must be enough

space around this point to fit the supplied tamper

shroud (see Figure 21).

Fitting Plastic Feet and Tamper Sleeve

The control unit is supplied from the factory with

four plastic feet and one plastic tamper sleeve. Fit

these onto the outside of the case back, as shown

in Figure 20. Fit feet only to the fixing holes that

you intend to use.

Fitting tamper Shroud

The tamper shroud is intended to prevent an

intruder sliding a tool between case and wall to

interfere with the tamper bracket. When fitted the

shroud must surround the tamper sleeve and the

point where the tamper bracket touches the wall.

see Figure 21

Figure

Fitting Feet and Tamper Sleeve.

Figure

Fitting Tamper Shroud.

Fitting Case Back to Wall

Use No14/M6 screws at least 50mm long,

inserted into wall anchors appropriate for the type

of wall.

WARNING Ensure that the fixings are strong

enough to support the weight of the control unit,

its lid and 17Ah lead acid battery. The total weight

of the control unit plus batteries can be up to

11kg.

Protect the unit from dust and drilling debris when

drilling the fixing holes.

Fitting the PCB

The control unit PCB is supplied in a separate

carton designed to store it safely if you wish to fit

the pcb some time after you have fitted the case.

Clip the plastic PCB carrier into the holes

provided, see Figures 22 to 24.

Installation i-on30EXL/EXDL

Page 16

Figure

Insert Tabs

Figure

. Push Home Clips

Figure

Fit Securing Screw

When the PCB is in place, connect the wires from

the transformer to the 20Vac connector on the

PCB (11 in Figure 3).

Installing the Lid/Back Tamper

Figure

Lid/Back Tamper

Fit combined lid/back tamper bracket and switch

(provided). Ensure that the switch is oriented as

shown in Figure 25.

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Model: i-on30EXDL

Category: Security access control systems

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