FormNo.3434-577RevA
Flex-ForcePowerSystem
™
60V
MAXBatteryCharger
ModelNo.88602—SerialNo.320000001andUp
ModelNo.88625—SerialNo.320000001andUp
ModelNo.88640—SerialNo.320000001andUp
ModelNo.88660—SerialNo.320000001andUp
ModelNo.88675—SerialNo.320000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3434-577*A
WARNING
CALIFORNIA
Proposition65Warning
Thepowercordonthisproductcontains
lead,achemicalknowntotheState
ofCaliforniatocausebirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisbatterypack/chargerisintendedtobeusedby
residentialhomeowners.BatterychargerModel88602
isdesignedprimarilytochargelithium-ionbattery
packModels88625,88640,88660,and88675.Itis
notdesignedtochargeanyotherbatteries.Using
theseproductsforpurposesotherthantheirintended
usecouldprovedangeroustoyouandbystanders.
BatterypackModels88625,88640,88660,and88675
aredesignedprimarilyforuseinmostFlex-Force
PowerSystem™products.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Safety
IMPORTANTSAFETY
INSTRUCTIONS
1.SAVETHESEINSTRUCTIONS—Thismanual
containsimportantsafetyandoperating
instructionsforbatterypackModels88625,
88640,88660,and88675andbatterycharger
Model88602.
2.Beforeusingthebatterycharger,readallthe
instructionsandcautionarymarkingsonthe
batterycharger,batterypack,andproductusing
thebatterypack.
3.CAUTION—Toreduceriskofinjury,charge
batterypackModels88625,88640,88660,
and88675withbatterychargerModel88602
only.Otherbrandsofbatterypacksmayburst,
causingpersonalinjuryanddamage.
4.WARNING—Pluggingthebatterychargerinto
anoutletthatisnot120Vcancauseareor
electricshock.Donotplugthebatterycharger
intoanoutletotherthan120V.Foradifferent
styleofconnection,useanattachmentplug
adapterofthepropercongurationforthepower
outletifneeded.
5.CAUTION—Amistreatedbatterypackmay
presentariskofreorchemicalburn.Donot
disassemblethebatterypack.Donotheatthe
batterypackabove68°C(154°F)orincinerate
it.ReplacethebatterypackwithagenuineT oro
batterypackonly;usinganothertypeofbattery
packmaycauseareorexplosion.Keep
batterypacksoutofthereachofchildrenand
intheoriginalpackaginguntilyouarereadyto
usethem.
6.ThesedevicescomplywithPart15oftheFCC
rules.Operationissubjecttothefollowing
2conditions:(1)Thesedevicesmaynot
causeharmfulinterference;and(2)these
devicesmustacceptanyinterferencereceived,
includinginterferencethatmaycauseundesired
operation.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedinChina
AllRightsReserved
I.Training
1.Donotallowpeoplewithreducedphysical,
sensory,ormentalcapabilitiesorwithout
experienceandknowledgetousethebattery
chargerunlesstheyhavereceivedinstructionor
supervisiononusingitsafelyandunderstand
thehazardsinvolvedwhileusingit.
2.Donotallowchildrentouseorplaywiththe
batterypackorbatterycharger;localregulations
mayrestricttheageoftheoperator.
II.Preparation
1.Useappliancesonlywithspecicallydesignated
batterypacks.Usingothertypesofbattery
packsmaycreateariskofinjuryand/orre.
2.Donotuseadamagedormodiedbatterypack
orbatterycharger.Itmayexhibitunpredictable
behavior,resultinginre,explosion,orriskof
injury.
3.Ifthesupplycordtothebatterychargeris
damaged,contactanAuthorizedServiceDealer
toreplaceit.
III.Operation
1.Donotusenon-rechargeablebatteries.
2.Chargethebatterypackwithonlythebattery
chargerspeciedbyToro.Achargersuitablefor
1typeofbatterypackmaycreateariskofre
whenusedwithanotherbatterypack.
3.Chargethebatterypackinawell-ventilatedarea
only.
4.Donotexposeabatterypackorbatterycharger
toreortotemperatureshigherthan100°C
(212°F).
5.Followallcharginginstructionsanddo
notchargethebatterypackoutsideofthe
temperaturerangespeciedintheinstructions.
Otherwise,youmaydamagethebatterypack
andincreasetheriskofre.
6.Underabusiveconditions,thebatterypackmay
ejectliquid;avoidcontact.Ifyouaccidently
comeintocontactwiththeliquid,ushwith
water.Iftheliquidcontactsyoureyes,seek
medicalhelp.Liquidejectedfromthebattery
packmaycauseirritationorburns.
IV.MaintenanceandStorage
1.Donotallowchildrentocleanormaintainthe
batterychargerwithoutsupervision.
2.Whenthebatterypackisnotinuse,keepit
awayfrommetalobjectssuchaspaperclips,
coins,keys,nails,andscrewsthatcanmakea
connectionfrom1terminaltoanother.Shorting
thebatteryterminalsmaycauseburnsorare.
3.Donotattempttorepairthebatterypackor
batterycharger.HaveanAuthorizedService
Dealerperformserviceonthebatterypackor
batterychargerusingidenticalreplacementparts
toensurethattheproductissafelymaintained.
4.Donotdisposeofthebatteryinare.The
cellmayexplode.Checkwithlocalcodesfor
possiblespecialdisposalinstructions.
SAVETHESE
INSTRUCTIONS
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Model88640
decal140-2155
140-2155
1.ReadtheOperator’s
Manual.
3.KeeptheLithiumIon
batteryawayfromopen
reorames.
2.Call2Recycle
®
battery
recyclingprogram
4.Donotexposetorain.
Model88625
decal137-9454
137-9454
1.ReadtheOperator’s
Manual.
3.Keepawayfromopenre
orames.
2.Call2Recycle
®
battery
recyclingprogram
4.Donotexposetorain.
decal137-9462
137-9462
4
decal137-9463
137-9463
1.Thebatterypackischarging.
2.Thebatterypackisfullycharged.
3.Thebatterypackisoverorundertheappropriatetemperaturerange.
4.Batterypackchargingfault
Model88660
decal137-9455
137-9455
1.ReadtheOperator’s
Manual.
3.Donotexposetorain.
2.Keepawayfromopenre
orames.
Model88675
decal137-9456
137-9456
1.ReadtheOperator’s
Manual.
3.Donotexposetorain.
2.Keepawayfromopenre
orames.
decal137-9461
137-9461
1.Batterychargestatus
5
Setup
MountingtheBattery
Charger(Optional)
Ifdesired,mountthebatterychargersecurelyona
wallusingthewall-mountkeyholesonthebackof
thecharger.
Mountitindoors(suchasagarageorotherdryplace),
nearapoweroutlet,andoutofthereachofchildren.
RefertoFigure1forassistanceinmountingthe
charger.
Slidethechargerovertheappropriatelypositioned
hardwaretosecurethechargerinplace(hardware
notincluded).
g247359
Figure1
ProductOverview
Specications
BatteryCharger
Model88602
Type60VMAXLithium-IonBattery
Charger
Input
100to120VAC50/60HzMax
2.0A
Output60VMAXDC2.0A
BatteryPack
Model88625886408866088675
2.5Ah4.0Ah6.0Ah7.5Ah Battery
pack
capacity
135Wh216Wh324Wh405Wh
Batterymanufacturerrating=60Vmaximumand54Vnominal.
Actualvoltagevarieswithload.
AppropriateTemperatureRanges
Chargebatterypackat5°C(41°F)to40°C(104°F)*
Usebatterypackat
-30°C(-22°F)to49°C(120°F)
Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*
*Chargingtimewillincreaseifyoudonotchargethe
batterywithinthisrange.
Storethetool,batterypack,andbatterychargerinan
enclosedclean,dryarea.
6
Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullycharged
whenyoupurchaseit.Beforeusingthetoolfor
thersttime,placethebatterypackinthecharger
andchargeituntiltheLEDdisplayindicatesthe
batterypackisfullycharged.Readallsafety
precautions.
Important:Chargethebatterypackonlyin
temperaturesthatarewithintheappropriate
range;refertoSpecications(page6).
Note:Atanytime,pressthebattery-charge-indicator
buttononthebatterypacktodisplaythecurrent
charge(LEDindicators).
1.Makesurethattheventsonthebatteryareclear
ofanydustanddebris.
2.Lineupthecavityinthebatterypack(Figure2)
withthetongueonthecharger.
g282651
Figure2
1.Batterypackcavity4.Handle
2.Batterypackventingareas
5.LEDindicators(current
charge)
3.Batterypackterminals6.Battery-charge-indicator
button
3.Makesurethattheventsonthebatterycharger
areclearofanydustanddebris.
4.Slidethebatterypackintothechargeruntilitis
fullyseated(Figure3).
g268087
Figure3
1.LEDindicatorlight
2.Chargerventingareas
5.Toremovethebatterypack,slidethebattery
backwardoutofthecharger.
6.RefertothefollowingtabletointerprettheLED
indicatorlightonthebatterycharger.
IndicatorlightIndicates
Off
Nobatterypackinserted
Greenblinking
Batterypackischarging
Green
Batterypackischarged
Red
Batterypackand/orbattery
chargerisoverorunderthe
appropriatetemperaturerange
Redblinking
Batterypackchargingfault*
*RefertoTroubleshooting(page9)formore
information.
7
Maintenance
Maintenanceandservicingarenotrequiredunder
normalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeit
onlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,
contactyourAuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,and
chargeronlyintemperaturesthatarewithinthe
appropriaterange;refertoSpecications(page6).
Important:Ifyouarestoringthetoolforayearor
longer,removethebatterypackfromthetooland
chargethebatterypackuntil2or3LEDindicators
turngreenonthebattery.Donotstoreafully
chargedorfullydepletedbattery.Whenyouare
readytousethetoolagain,chargethebattery
packuntiltheleftindicatorlightturnsgreenon
thechargerorall4LEDindicatorsturngreenon
thebattery.
•Disconnecttheproductfromthepowersupply(i.e.,
removethebatterypack)andcheckfordamage
afteruse.
•Cleanallforeignmaterialfromtheproduct.
•Whennotinuse,storethetool,batterypack,and
batterychargeroutofthereachofchildren.
•Keepthetool,batterypack,andbatterycharger
awayfromcorrosiveagents,suchasgarden
chemicalsandde-icingsalts.
•T oreducetheriskofseriouspersonalinjury,do
notstorethebatterypackoutsideorinvehicles.
•Storethetool,batterypack,andbatterycharger
inanenclosedclean,dryarea.
PreparingtheBatteryPack
forRecycling
Important:Uponremoval,covertheterminalsof
thebatterypackwithheavy-dutyadhesivetape.
Donotattempttodestroyordisassemblethe
batterypackorremoveanyofitscomponents.
Lithium-ionbatterypackslabeledwiththe
Call2Recyclesealcanberecycledatany
participatingretailerorbatteryrecycling
facilityintheCall2Recycleprogram(US
andCanadaonly).Tolocateaparticipating
retailerorfacilityclosesttoyou,pleasecall
1-800-822-8837orvisitwww.call2recycle.org.
Ifyoucannotlocateaparticipatingretaileror
facilitynearby,orifyourrechargeablebattery
isnotlabeledwiththeCall2Recycleseal,
pleasecontactyourlocalmunicipalityformore
informationonhowtoresponsiblyrecyclethe
battery.IfyouarelocatedoutsideoftheUS
andCanada,pleasecontactyourauthorized
Torodistributor.
8
Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurtherinspection,maintenance,andrepairwork
mustbeperformedbyanauthorizedservicecenterorasimilarlyqualiedspecialistifyoucannotsolvethe
problemyourself.
Problem
PossibleCauseCorrectiveAction
Thebatterypackloseschargequickly.1.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
1.Movethebatterypacktoaplace
whereitisdryandthetemperatureis
between5°C(41°F)and40°C(104°F).
1.Thebatterychargerisoverorunder
theappropriatetemperaturerange.
1.Unplugthebatterychargerandmove
ittoaplacewhereitisdryandthe
temperatureisbetween5°C(41°F)
and40°C(104°F).
Thebatterychargerisnotworking.
2.Theoutletthatthebatterychargeris
pluggedintodoesnothavepower.
2.Contactyourlicensedelectricianto
repairtheoutlet.
TheLEDindicatorlightonthebattery
chargerisred.
1.Thebatterychargerand/orbattery
packisoverorundertheappropriate
temperaturerange.
1.Unplugthebatterychargerandmove
thebatterychargerandbatterypack
toaplacewhereitisdryandthe
temperatureisbetween5°C(41°F)
and40°C(104°F).
1.Thereisanerrorinthecommunication
betweenthebatterypackandthe
charger.
1.Removethebatterypackfromthe
batterycharger,unplugthebattery
chargerfromtheoutlet,andwait10
seconds.Plugthebatterychargerinto
theoutletagainandplacethebattery
packonthebatterycharger.IftheLED
indicatorlightonthebatterychargeris
stillblinkingred,repeatthisprocedure
again.IftheLEDindicatorlighton
thebatterychargerisstillblinkingred
after2attempts,properlydisposeof
thebatterypackatabatteryrecycling
facility.
TheLEDindicatorlightonthebattery
chargerisblinkingred.
2.Thebatterypackisweak.
2.Contactyourauthorizedservicedealer
ifthebatteryisinwarranty,orproperly
disposeofthebatterypackatabattery
recyclingfacility.
1.Thereismoistureontheleadsofthe
batterypack.
1.Allowthebatterypacktodryorwipeit
dry.
Thetooldoesnotrunordoesnotrun
continuously.
2.Thebatteryisnotfullyinstalledintothe
tool.
2.Removeandthenreplacethebattery
intothetoolmakingsurethatitisfully
installedandlatched.
Itisdifculttoremovethebatterypack
fromthetool.
1.Thebatterypack/toolisneworthere
iscorrosioninthebatteryterminals
and/ortheterminalsonthetool.
1.Cleantheterminalsonthebatteryand
thetool.Thenapplydielectricgrease
tothebatteryterminals;donotuse
anyothertypeoflubricantasitcan
damagetheterminals.
9
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
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Toro Flex-Force Power System 4.0Ah 60V MAX Battery Pack User guide
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