Tecumseh TH098SA Owner's manual

Brand: Tecumseh

Model: TH098SA

Type: Owner's manual

This manual is also suitable for

TECUMSEH

TH098SA/TH139SNTH139SP(HSK600-870)

Operator'sManual

Two-Cycle Engine • HorizontalNertical Crankshaf_ • Air-Cooled

IMPORTANT NOTICE! Safety Definitions ........................................ ii

I. General Safety Precautions ............................................................. 1

II. Howto Get Service .......................................................................... 3

Ill. Oil and Fuel Specifications ............................................................... 3

IV. Before Starting Your Engine ............................................................. 4

V. Starting Your Engine ........................................................................ 5

VI. Stopping Your Engine and Short-Term Storage ............................... 9

VII. Maintenance ................................................................................... 11

VIII. Transporting Your Engine ............................................................... 13

IX. Storing Your Engine ....................................................................... 13

X. Preventing Forest, Brush and Grass Fires ..................................... 15

XI. Maintenance Intervals .................................................................... 16

California & US EPA Emission Control Warranty Statement .......... 20

Emission Control System Warranty ............................................... 21

XlI. Warranty Information ...................................................................... 22

181-807-14

(English) 05/01/04

IMPORTANT NOTICE!

Safety Definitions

Statements inthis manual preceded bythe followingwords

and graphics are of specialsignificance:

WARNING indicatesa potentiallyhazardous situation

which if notavoided, could resultin death or seriousinjury.

NOTE

Refers to important information and is placed in italic type.

It is recommendedthat you take specialnoticeof all items

discussedon the nexttwo pages and wear the apprepdate

safety equipment.

Before operatingthisengine # isyourresponsibility to read

this Operator's Manual. Followthese basic rulesfor your

personalsafety:

• Keep this manual handy at all times for future

reference.

• Read itcarefully and familiarize yourselfwith

operating, maintenance, componentsand safety

instructions.

Notice Regarding Emissions

NOTE

Engines which are certifiedto comply with California and

U.S. EPA emission regulations for SORE (Small Off Road

Equipment), are certified to operate on regular unleaded

gasoline, and may include the following emission control

systems: (EM) Engine Modification and (TWC) Three-Way

Catalyst (if so equipped).

Tecumseh Contact Information

Forengine adjustments,repairsor warranty service not

covered in this manual, contact your nearestAuthorized

Tecumseh ServicingDealer. Findthem on ourwebsite at

www.TecumsahPower.com or call Tecumseh Power

Company at 1-800-558-5402.

_:)Copydght 2004

TecumsehPower Company

Page ii Two-Cycle Engine • HodzontaYVertical Crankshaft • Air-Cooled 181-807-14

I, General Safety Precautions • NEVER fillfuel tank indoors.Fillfuel tank outdoors

in a well-ventilated area.

Read equipmentmanufacturer's manual andthis

materialthoroughly before usingthis engine. Failure to

do socanresultinseriousinjuryordeath. CallTecumseh

Power Company at 1-800-558-5402 or visit

www.TecumsehPower.com ifyou have anyquestions.

A. Avoid Carbon Monoxide Poisoning

Allengine exhaust contains

carbon monoxide, a deadly

gas. Breathingcarbon

monoxidecan cause

headaches, dizziness,

drowsiness,nausea,confusion

and eventuallydeath.

Carbon monoxideis a colorless,odorless, tasteless gas

whichmay be present even if you do not see or smell any

engine exhaust. Deadly levels of carbon monoxidecan

collectrapidlyand you can quickly beovercome and

unable to save yourself. Also, deadly levels of carbon

monoxide can linger for hours or days in enclosed or

poorly-ventilated areas. If you experience any symptomsof

carbon monoxide poisoning, leave the area immediately,

get fresh air, and SEEK MEDICAL TREATMENT.

To prevent serious injuryor death from carbon monoxide:

NEVER runengine indoors.Even ifyou tryto

ventilateengine exhaustwithfansor open windows

and doors,carbon monoxidecan rapidlyreach

dangerous levels.

NEVER runengine in poorly-ventilated or partially

enclosed areas suchas barns, garages,

basements, carports,under dwellings,or in pits.

NEVER runengineoutdoorswhere engine exhaust

can bedrawnintoa buildingthroughopeningssuch

as windows and doors.

B. Avoid Gasoline Fires

Gasoline (fuel) vapors are highlyflammable

and can explode. Fuel vaporscan spread

and be ignitedby a spark or flame manyfeet

away from engine.To preventinjuryordeath

from fuel fires,follow these instructions:

• NEVER storeengine withfuel infuel

tank inside a building with potential

sources of ignition such as hot water and space

heaters, clothesdryers, electric motors,etc.

NEVER removefuel cap oradd fuel when engine is

running.

NEVER startoroperate the engine withfuel fill cap

removed.

• Allow engine to coolbefore refueling.

• DO NOT smoke whilerefueling tank.

Use onlyan approved red GASOLINE container to

storeand dispense fuel. Tecumsehrecommends

purchasinggasolineincontainerswitha capacityof

2.5 gallonsor less. Small containersare easier to

handle and help eliminatespillageduring refueling.

• DO NOT pour fuel from engine or siphonfuel by

mouth. To emptyfuel tank see "1.Draining Fuel"

instructions on page 14.

Adult Supervision of Operation, Refueling

and Maintenance

The manufacturerof the applicationmay provide

informationaboutwho isallowedto use this engine (see

equipment manufacturer's manual). Not everyone who is

allowed to use this engine is capable of safely and

responsibly operating, maintaining and/or fueling it.

Tecumseh recommends the following:

• An adult shouldfuel this engine. NEVER allow

childrento refuelthis engine.See "B. Filling Fuel

Tank"instructionson page 4.

• An adult shouldperformmaintenance on this

engine. See "VII. Maintenance"instructionson

page 11. Only allow childrento perform

maintenance if an adulthas determinedthey are

experienced and capable ofsuch operation.

• An adultshouldstart the engine. See "G Avoid

AccidentalStarts" instructionson page 2. Only allow

children to start the engine if an adult has

determined they are experienced and capable of

such operation.

To avoid unsupervisedoperationofthe engine, especially

by children,NEVER leave it unattendedwhen it isrunning.

D. Stay Away from Rotating Parts

NEVER operatethe engine with an unguardedengine

shaft.

The equipment manufacturer may attach

a sprocketand chain or pulley and belt to

the engine shaft. If these parts are not

properlyguarded, or ifyou are not sure

whetherthey are preperlyguarded, DO

NOT use yourengine; contactthe

equipmentmanufacturer. Hands, feet,

hair,jewelry, clothing,etc. can become

entangled inrotatingparts, leadingto

sedousinjuryor death. To avoid serious

injuryor death, be sure the flywheel

guard is in place.See Figure1,

on page 2.

181-807-14 Two-Cycle Engine • HorizontalA/ertical Crankshaft •Air-Cooled Page 1

E. Do Not Modify Engine

To avoid serious injury or death, DO NOT modify engine in

any way. Tampering with the governor setting can lead to a

runaway engine and cause it to operate at unsafe speeds.

NEVER tamper with factory setting of engine governor.

Use of thisengine on fun-carts, go-kartsor mini-bikes

could result in serious injury or death. Tecumseh

manufactures the Power Sport line of engines for use in

such applications. Consult your local Authorized

Tecumseh Servicing Dealer, call 1-800-558-5402, or go

to www.TecumsehPower.com for additional information.

F. Avoid Burns and Fire from Hot Surfaces

The mufflerand other engine parts become

extremely hotduring operationand remain

hotafter the engine has stopped.

To avoidsevere bums on contact,

NEVER operate the engine without

the mufflerguard inplace and avoid

hot areas of the engine.

To reduce the riskof fire keep all materialsthat can

burn, includinggrassand leaves, away from muffler

and rest of engine. DO NOT operate, idle or park

the engine application in long dry grass or other dry

ground cover.

G, Avoid Accidental Starts

To prevent accidental starting when working on equipment

always:

• Disconnectsparkplug wire and keep itaway from

spark plug. See Figures 2 and 3.

• Keep the disconnected spark plug wire

securelyaway from metal parts where arcing

couldoccur.

• Attach the sparkplug wire to the grounding

post, ifprovided.

• Disconnect batteryat negativeterminal first, if

engine isequipped with an electricstarter.

• Turn offall engine switches.

• Remove ignitionkey, ifprovided.

H. Use Hearing Protection

Engine noise may cause hearing damage. Always wear

hearing protection when operating an engine.

Figure 1. DO NOT Use Without Flywheel Guard

4=+

Figure 2. Disconnecting/Connecting Spark Plug

Figure 3. Typical Spark Plug Connection

Page 2 Two-Cycle Engine • Horizontal/Vertical Crankshaft •Air-Cooled 181-807-14

II. How to Get Service

For engine adjustments,repairs orwarranty service not

covered in this manual, contactyournearest Authorized

Tecumseh ServicingDealer. Findthem on ourwebsite at

www.TecumsehPower.com or call Tecumseh Power

Company at 1-800-558-5402.

A. Engine Identification Decal

A sample engine identification decal (See Figure4.)

indicates the engine's model number, specificationof

engine and the date of manufacture (D.O.M.). Please look

at the decal on yourengine and fill inthis informationinthe

spaces providedfor future reference.

The Engine Identification Decal includesengine life

specificationsfor the emissions-relatedusefullife periodof

yourengine.This periodrelates totheemissioncompliance

life as certified byEPA and/orCARB. To findthe life period

specificationfor your engine, please lookon yourengine's

decal and findthe letter enclosed by quotationmarks

between thewordsMODERATE and LIFE PERIOD. Match

one ofthe following letters with the letter printedon your

decal. Forexample, TH (HSK) modelsare designatedas

"C" 50 hours,=B" 125 hours,=A"300 hours.

B. Tecumseh Technician's Handbooks

If you have a general understanding of internal combustion

engines and wish to repair and service yourengine and/or

engine emission controlsystems yourself,a Technician's

Handbook is available from yourAuthorized Tecumseh

ServicingDealer. See Figure 5. This handbookcovers

repairs and adjustments not coveredwithinthis Operator's

Manual, and it isintendedfor individualswho have had

adequate training,experience and who practicepropertool

usage. Service proceduresshouldbe clearly understood

and practicedwhen servicingTecumseh Engines. Orderas

part no. 694988 for TH (HSK) Models.

Tecumseh manufactures and is responsibleonlyfor the

engine used onthis power equipment.If repair orservice is

needed for anythingotherthan the engine, contact the

service sourcerecommended bythe equipment

manufacturer.

II1.Oil and Fuel Specifications

A. Oil

To operate yourengine you need to use a clean, high

quality,2 Cycle oilmixed with fuel at a ratioof50:1. For

recommendedmixtureratioof fuel and oil, see Tables 1

and 2. See "A.Mixing Fuel and Oil"instructionson page 4.

NOTES

Use of NMMA, TC-W/I or TC-W3, JASO FB or FASO FC

classifiedoilis recommended.

A 32:1 fuel mix ratio is recommended ifNMMA oil is not

available. See Table2. See '_A.MixingFuel and Oil"

instructionson page 4.

Tecumseh syntheticand special formulatedoilsare

available at yourAuthodzed TecumsehServicing Deale_

Contact yourAuthorized TecumsehServicing Dealer for

TecumsehOiL

ENGINE

MODEL:

SPEC:

Toav=di_u+-_ordsatl_r_adthe_ ._s

martu_ and the equipment 0_r$

CallIIB00)5_-5402 forer+_ine n_.

--- IMPC]RTAN T ENGINE I _--

TECUMSEHP p

T}_5_NGINE _ EpA

PJEL_ 01_ SAE 30

I/_ WnlLIIkllk (0)

_m:_: _ 04_15AAO001

I111111111111111111111111111

D.O.M.:

Figure 4. Engine Identification Label

TECUMSEII

11ECNNICI_CS I,;AND_OOK

HSK_)BJW_04L_

TVSffV_J4O

2_:yCJ.E ENGiI_E S

tomb

Figure 5. Technician's Handbook

Table 1. Fuel Mix Chart - Mixture Ratio 50:1

U.S. S.I. Metric

Gas Oil Petrol Oil

1 Gal. 2-1/2 oz. 4 Liters 80 ml

2 Gal. 5 oz. 8 Liters 160 ml

5 Gal. 13 oz. 20 Liters 400 ml

Table 2. Fuel Mix Chart - Mixture Ratio 32:1

U.S. S.I. Metric

Gas Oil Petrol Oil

1 Gal. 4 oz. 4 Liters 125 ml

2 Gal. 8 oz. 8 Liters 250 ml

5 Gal. 20 oz. 20 Liters 625 ml

181-807-14 Two-Cycle Engine • Horizontal/Vertical Crankshaft •Air-Cooled Page 3

B. Fuel

Use unleaded regular,unleaded premium or reformulated

automotivefuel only. You may use gasolinecontainingthe

following componentsidentifiedinTable 3.

• DO NOT use leaded fuel.

• Fuel must be fresh and clean. NEVER use fuel lefl

over from last season or storedfor long periods.

• DO NOT use fuel containing Methanol (Wood

Alcohol).

IV. Before Starting Your Engine

A. Mixing Fuel and Oil

_ _ NEVER store enginewithfuel infuel

tank insidea buildingwith potential

sources ofignitionsuch as hot water and space heaters,

clothesdryers, electdc motors, etc.

NOTES

DO NOT mix fuel and oil directly in fuel tank.

Use of NMMA, TC-W]! or TC-W3, JASO FB or JASO FC

classified oil is recommended.

A 32:1 fuel mix ratio is recommended if NMMA oilis not

available. See Table 2.

Tecumseh synthetic and special formulated oils are

available at your Authorized Tecumseh Servicing Dealer.

Contact your Authodzed Tecumseh Servicing Dealer for

Tecumseh Oil.

1. Be sure containerisoutdoorsand in a well-ventilated

2•

area.

Fill approved clean red GASOLINE container with 1/4

of recommended fuel amount. See Table 3.

3. Add requiredamount of recommended oilto fuel• See

Tables 1 and 2.

4. Screw cap onto container.

5. Shake container vigorously•

6. Unscrew cap from container.

7. Fillcontainerwith remainder ofrecommendedfuel. See

Tables 1 and 2.

8. Wipe away any spilledfuel or oil.

B. Filling Fuel Tank

An adult shouldfuel this engine•

NEVER allow childrento refuelthis

engine• Gasoline (fuel) vapors are highlyflammable and

can explode• Fuel vapors can spread and be ignitedbya

spark or flame manyfeet away from engine•To prevent

injuryor death from fuel fires, followthese instructions:

1. Stop engine and allow itto cool before refueling.

2. Be sure engine isoutdoorsand in a well-ventilated

area.

3. Clean area around fuel fill cap and remove fuel fill cap.

4. Remove and discard white plastic fuel tank insert, ifso

equipped. See Figure 6.

Table 3. Recommended Fuel

Fuel Component Percentage

Ethanol 10%

Grain Alcohol ("Gasohol") 10%

MTBE (MethylTertiary ButylEther) 15%

ETBE (EthylTertiary ButylEther) 15%

Figure 6. Fuel Cap Insert Symbol

Front View

Bottom View

Figure 7. Possible Anti-Splash Fuel Fill Cap(s)

NOTE

For recommendedmixture ratios offuel and oil, see Tables

1 and 2 on page 3. See "111.Oil and Fuel Specifications"

instructions on page 3.

Usingan approvedred GASOLINE container,add fuel

slowly,being carefulto avoid spilling•DO NOT overfill

fuel tank• Leave space in thetank to allowfuel to

expandwithout overflowing.

Replace anti-splashfuel fill cap securelyand wipe up

spilled fuel before starting engine. If fuel is spilledDO

NOT start engine. Move machine away from area of

spillage. Avoid creating any source of ignition until fuel

vaporsare gone.

NOTE

Replace a damaged or missing gas cap only with a genuine

Tecumseh replacement anti-splash fuel fill cap. Failure to do

so may VOID YOUR WARRANTY See Figure 7.

Page 4 Two-Cycle Engine • HodzontaWertical Crankshaft •Air-Cooled 181-807-14

C. Check the Following Equipment

NOTE

Be sure equipment is in neutral before attempting to start

(see equipment manufacturer's instructions).

1. Be sure ignitionswitchon engine or equipmentis in

"ON', =RUN" or "START" position,if present(see

equipment manufacturer'sinstructions).

Be sure air vent on fuel cap, if present (see equipment

manufacturer's instructions)isfree of debris. Be sure

airvent screw,ifpresent(see equipmentmanufacturer's

instructions)on fuel cap isopen.

V. Starting Your Engine

, An adultshouldstartthe engine.

Only allowchildrento startengine if

an adult hasdeterminedthey are experienced and capable

of such operation.

If you are unable to startthis engine

afterfollowing instructionsinthis

manual, contact yourAuthorized Tecumseh Servicing

Dealer. To avoid serious bum injuriesor damage to your

engine, DO NOT attemptto startor troubleshootthis

engine inany otherway. Forexample:

• DO NOT use startingfluid.

• DO NOT spray flammablevaporsintocarburetoror

ontoair cleaner.

• DO NOT put flammableliquids intocarburetor or

ontoair cleaner.

• DO NOT operate engine or pull on starterropewith

sparkplug removed.Fuelcansprayfrom sparkplug

holeand ignite.

NOTE

ff engine is remotely controlled, (see equipment

manufacturer's instructions)your equipmentmay have one

or more of the following engine symbols. See Figure 8.

This sectioncontains starting instructionsfor several

differenttypes ofengines. In ordertolocate theinstructions

that apply toyour engine, firstdetermine what typeof

starteryou have. Ifyou have an electricstarter see

"A. Engines with Electric Starters" instrections on page 6. If

you have a manual recoilstarter see "B.Engines with

Recoil Starters" instructionson page 8.

I""

STOP SLOW RUN FAST CHOKE PRIMER

Figure 8. Typical Engine Symbols

181-807-14 Two-Cycle Engine • HortzontaYVertical Crankshaft •Air-Cooled Page 5

A. Engines with Electric Starters

__ Some electric startersare equipped

_i_ with a 120VA.C. Thrae-wira power

cord and plug designed to operate on a 120V A.C.

household current. It must be properly grounded at all

times to avoid the possibility of injury or death from

electdcal shock.

a. Determine if your housewiring has a GroundFault

Interrupted (GEl.) Three-Wire Grounded System; If

you are not sure ask a Licensed Electrician.

b. If your housewiringdoes not have a G.EI.

Interrupted Three-Wire Grounded System, DO NOT

USE THIS ELECTRIC STARTER UNDER ANY

CONDITION.

c. If your house wiring is groundedand a G.F.I.Three-

Prong Wall Receptacle is not available at the

location where your starter will be used, one must be

installed by a Licensed Electrician BEFORE USING

THE ELECTRIC STARTER.

;, Some electdc startersare equipped

__ with a 220VA.C. Three-wire power

cord and adaptor designed to operate on a 220V A.C.

household current. It must be properly earthed at all times

to avoid the possibility of injury or death from electrical

shock.

a. Determine if yourhousewiringhas a Residential

Current Device (R.C.D.) and a Three-Wire Earthed

System; If you are notsure ask a Licensed

Electrician.

b. If your house widng does not have a R.C.D.Three-

Wire Earthed System, DO NOT USE THIS

ELECTRIC STARTER UNDER ANY CONDITION.

c. If your house widng is earthed and a R.C.D. Three-

Prong Wall Receptacle is not available at the

location where your starter will be used, one must be

installed by a Licensed Electrician BEFORE USING

THE ELECTRIC STARTER.

1. To avoidcarbon monoxide poisoning, make sure

engine is outdoorsin a well-ventilated area.

NOTES

ff your engine is equipped with a 12V battery-opereted

electdcstarter,proceed to step 4.

When connecting power cord, always connect power cord

to switchbox on engine first;then into outlet. See Figure 9.

For European 220V A.C. Applications use an appropdate

grounded extension lead available locally.

2. Connect power cord to switchbox on engine. See

Figure 9.

3. Plug end of power cord intooutlet.

__ 120V A.C.

2 3 5

1. Power Cord to Outlet

2. Switch Box

3. Starter Button

4. Schuko Plug

5. Power Cord to Switch Box on Engine

Figure 9. Electrical Applications

Page 6 Two-Cycle Engine • HodzontalA/edical Crankshaft • Air-Cooled 181-807-14

4. Move Choke Control to =FULL° position (see equip-

ment manufacturer'sinstructions).See Figure 10.

5. Use equipmentaccordingto instructionslistedin the

table and notes below. See Table 4. See Figure 11.

Table 4. Priming Methods

TH(HSK)

Above 32°F (0°C) No primingrequired.

0°F to 32°F May requirepushingprimer bulb

(-18°C to O°C) firmlywith yourthumb 3 times.

Below0°F (-18°C) May requirepushingprimer bulb

firmlywith yourthumb 5 times.

NOTES

DO NO T useprtmer to restart a warm engine after a short

shutdown.Doing so will flood the engine and may resultin

equipment malfunction.

DO NOT operate an electric starterform.re than 5 seconds

each attempt.

6. Push starter button or tum ignitionswitchkey (see

equipmentmanufacturer's instructions)to startengine.

NOTE

ff engine fails to start after3 attempts repeat steps 5 thru 6.

7. When engine starts:

a. Release starter button or ignition switch key.

b. Move Choke Control to "1/2 CHOKE" position until

engine runs smoothly.

c. Next, move Choke Control to =NOCHOKE" position.

See Figure 10.

NOTES

If engine starts but falters when choke is moved to =NO

CHOKE" position:

a. Momentarily move Choke Control back to =FULL

CHOKE" position.

b. Next, move Choke Control to "1/2 CHOKE" position

until engine runs smoothly.

c. Finally, move Choke Control to "NO CHOKE"

position. See Figure 10.

If engine dies after Choke Control is moved to =NO

CHOKE" positionrepeat steps 5 thru 7 to restart

engine.

If engine fires but does not continueto run, move

Choke Control to "NO CHOKE" position and start

engine.

10. Ifengine fails tostart after 3 attemptsin the

"NO CHOKE" position,move Choke Control to

"FULL CHOKE" positionand startengine.

1. No Choke

2. 1/2 Choke

3. Full Choke

Figure 10. Choke Control Positions

Figure 11. Primer Bulb

NOTE

When disconnecting power cord, always disconnect power

cord from outlet first; then disconnect switch box on engine.

See Figure 9.

11. Disconnectpower cordfrom outlet.See Figure 9.

12. Disconnectswitchbox on engine. See Figure9.

13. Ifengine does not startafterfollowing steps1 thru 11,

contact your Authorized Tecumseh Servicing Dealer.

14. DO NOT attempt to start or troubleshoot this engine in

any other way.

181-807-14 Two-Cycle Engine • Horizontal/Vertical Crankshaft • Air-Cooled Page 7

B. Engines with Recoil Starters

Ifyou have an electricstarter see

"A, Engineswith Electdc Starters"instructionson page 6,

1. To avoid carbon monoxidepoisoning, make sure

engine isoutdoorsin a well-ventilated area.

2. Move Choke Controlto =FULL"position(see equip-

mentmanufacturer's instructions).See Figure 13.

3. Use equipmentaccordingto instructionslistedin the

table and notes below. See Table 5. See Figure 11.

Table 5. Priming Methods

TH(HSK)

Above 32°F (0°C)

0°F to 32°F

(-18°C to O°C)

Below O°F (-18°0)

No priming required.

May require pushingprimer bulb

firmly with your thumb 3 times.

May require pushing pdmer bulb

firmlywith your thumb 5 times.

NOTES

DO NOT usepalmer to restart a warm engine after a short

shutdown. Doing so will flood the engine and may result in

equipment malfunction.

DO NOT operate an electric staderfor more than 5 seconds

each attempt.

4. Operate equipmentcontrolto release engine brake or

clutch,ifpresent (see equipment manufacturer's

instructions).

When pullingstarter rope,the rope

can unexpectedlyjerk back toward

engine causing serious injury.To avoid this dsk, carefully

follow these instructions:

5. Grasp starter cordhandle. See Figure 12.

a. Pull ropeout slowlyuntilyou feel drag.

b. W_thoutallowingthe ropeto retract,continuepulling

ropewith one rapidfull arm stroke.

c. Retum rope slowlyto originalposition.

NOTES

Following the instructions listed in the stepsabove avoids

potential damage to the recoil mechanism.

ff recoil starter handle isfrozen and willnot operate engine,

proceed as follows:

a. Pull as much rope out ofstarter as possible.

b. Release starterhandle and let it snap back against

starter to break up ice; these two steps should only

be done when starter is frozen.

6. If engine fails to startafter 3 attempts, repeat steps 2

thru 5 and try again.

Figure 12. Starter Cord Handle

1. No Choke

2. 1/2 Choke

3. Full Choke

Figure 13. Choke Control Positions

When engine starts:

a. Release starter buttonor ignitionswitchkey.

b. Move Choke Controlto=1/2CHOKE" positionuntil

engine runssmoothly.See Figure 13.

c. Next, moveChokeControlto=NOCHOKE" position.

See Figure 13.

NOTES

If engine starts but falters when choke is moved to =NO

CHOKE" position:

a. Momentadlymove Choke Control back to "FULL

CHOKE" position.

b. Next, move Choke Control to "1/2 CHOKE"position

c. If engine dies after Choke Control is moved to =NO

CHOKE" position repeat steps 5 thru 7 to restart

engine.

8. Ifengine fires but does not continueto run, move

Choke Controlto =NOCHOKE" positionand start

engine.

9. If engine fails to start after 3 attemptsinthe =NO

CHOKE" position, move Choke Control to =FULL

CHOKE" position and start engine.

10.

if engine does notstartafterfollowing steps 1 thru9,

contactyourAuthorized TecumsehServicingDealer.

DO NOT attemptto startor troubleshootthis engine in

any otherway.

Page 8 Two-Cycle Engine • Horizontal/Vertical Crankshaft °Air-Cooled 181-807-14

Vl. Stopping Your Engine and

Short-Term Storage

Stop engine accordingtoequipment manufacturer's

instructions.

_ _ To avoid unsupervised operation of

_ an engine, especially by children,

NEVER leave itunattendedwhen it isrunning.Always turn

offthe engine after use and remove ignitionkey, if

provided.

NEVER storethe engine withfuel in

the fuel tank inside a buildingwith

potentialsourcesof ignitionsuchas hot water and space

heaters, clothesdryers, electricmotors, etc.

A. Before Stopping

1. Runenginefora few minutestohelpdryoffany moisture

on engine

2. To helpavoid possiblefreeze-up ofstarter proceed as

follows:

I. Recoil Starters

With engine running,pull starter ropewith a rapid

continuousfullarm stroke 3 or4 times See Figure 14

NOTE

The unusual sound made by pulling staffer rope will not

harm engine or staffer.

II. Electric Starters

NO TES

When connecting power cord, always connectpower cord

to switch box on engine first; then into outlet. See Figure 15.

For European 220V A.C. Applications use an appropdate

grounded extension lead available locally

1. Connect power cordto switchbox on engine. See

Figure 15.

2. Plugend of powercord intooutlet.

3. With engine running,pushstarter buttonand spin

starterfor several seconds.

NOTES

The unusual sound made by the spinning staffer will not

harm engine or startet:

When disconnecting power cord, always disconnect power

cord from outlet first; then disconnect switch box on engine.

See Figure 15.

4. Disconnect power cordfrom outlet. See Figure 15.

5. Disconnectswitch box on engine. See Figure 15.

Figure 14. Starter Cord Handle

2 3

A.C.

220V A.C.

1. Power Cord to Outlet

2. Switch Box

3. Starter Button

4. Schuko Plug

5. Power Cord to Switch Box on Engine

Figure 18. Electrical Applications

181-807-14 Two-Cycle Engine. Hot_zontal/Veffical Crankshaft •Air-Cooled Page 9

B. Stop Engine

1. Move equipment control, if present (see manufacturer's

instructions)engine controllever or ignitionswitchto

=STOP"or "OFF" position.

2. Remove ignitionkey, ifpresent (see manufacturer's

instructions).

NOTE

Removing key willreduce the possibility of unauthorized

staffing of the engine while equipment is not in use.

_ NEVER store the engine with fuel in

_ the fuel tank insidea building with

potentialsources ofignitionsuch as hotwater and space

heaters,clothesdryers, electricmotors,etc.

C. After Engine is Stopped

_? To prevent possible freeze-up of

engine controlsfollowinstructions

listedbelow.

1. Wipe all snow and moisturefrom enginearea ofcontrol

lever and choke.

Move equipmentcontrol, ifpresent (see manufacturer's

instructions)engine controllever or ignitionswitchback

and forth several times and leave controlin =STOP" or

"OFF" position.

Move engine choke back and forthseveral times and

leave inthe =Full_ position.See Figure 16.

1. No Choke

2. 1/2 Choke

3. Full Choke

Figure 16. Choke Control Positions

Page 10 Two-Cycle Engine. Honzontal/Vertical Crankshaft. Air-Cooled 181-807-14

VII. Maintenance

An adultshould perform

maintenance on this engine.

Only allow children to perform maintenance if an adult has

determined they are expedenced and capable of such

operation.

To prevent accidental startingwhen

workingon equipmentalways:

• Disconnect spark plug wire and keep itaway from

spark plug. See "G. Avoid Accidental Starts"

instructions on page 2. See Figures 17 and 18.

• Keep the disconnected sparkplug wire

securelyaway from metalpartswhere arcing

could occur.

• Attach the spark plug wire tothe grounding

post, if provided.

• Disconnectbattery at negative terminal first, if

engine isequippedwith an electdc starter.

• Turn off all engine switches.

• Remove ignition key, if provided.

NOTES

When disconnecting power cord, ifpresent (see equipment

manufacturer's instructions) always disconnect power cord

from outlet first; then disconnect switch box from engine.

See Figure 19.

When connecting power cord, always connect power cord

to switch box engine first; then into outlet. See Figure 19.

A. Remote Choke

See equipment manufacturer'sinstructionsand contactan

Authorized Tecumseh ServicingDealer.

B. Carburetor

If you think your carburetor needs adjusting,see the

nearest Authorized Tecumseh Servicing Dealer. Engine

performance should not be affected at altitudes up to 7,000

feet (2,134 meters). For operation at higher elevations,

contact an Authodzed Tecumseh Servicing Dealer.

C. Engine Speed

_ . _!_ To avoidserious injury or death, DO

NOT modify engine in any way.

Tampering withthe governor settingcan lead toa runaway

engine and cause itto operate at unsafe speeds. NEVER

tamper withfactory settingof engine governor.

Runningthe engine faster than the speed set at the factory

can be dangerous and willVOID THE ENGINE

WARRANTY.

+÷

Figure 17. Disconnecting/Connecting Spark Plug

Figure 18. Typical Spark Plug Connection

" 120V A.C.

4 2

A.C.

1. Power Cord to Outlet

2. Switch Box

3. Starter Button

4. Schuko Plug

5. Power Cord to Switch Box on Engine

181-807-14

Figure 19. Electrical Applications

Two-Cycle Engine • Horizontal/Vertical Crankshaft • Air-Cooled Page 11

D. Adjustments

Do not make any engine adjustments. Factory settingsare

satisfactoryfor mostconditions.If adjustmentsareneeded,

contactyourAuthodzed Tecumseh ServicingDealer.

E. Muffler and Cylinder Exhaust Ports

The mufflerand cylinderexhaust portsrequirecleaning

after every 75 to 100 hours ofoperation. Forthis

maintenance procedure it isrecommendedthat the engine

be taken to anAuthodzed Tecumseh ServicingDealer.

F. Spark Plug

Check sparkplug yeady or every 100 operating hours.

1. Clean area around spark plug,

2. Remove and inspectsparkplug.

3. Replace spark plugif porcelainiscracked or if

electrodesare:

• Pitted

• Burned

• Fouledwith deposits

4. Check electrode gap withwire feeler gaugeand set

gap to ,030 (0.76ram) ifnecessary.See Figure20,

5. Installspark plug and tightensecurely.

NOTE

A resistorsparkplug must be used forreplacement. Contact

your Authorized Tecumseh Servicing Dealer for a

Tecumseh Resistor Spark Plug.

G. Removing Snow from Engine

After each use remove snow from the followingareas:

• Fuel Fill Cap

• Recoil Starter Screen

• Control Lever

NOTE

See equipment manufacturer's instructions,(ifpresent) for

proper locationof fuel ill/cap and controlleveK

Removing snowwill ease operationof the recoilstarter

rope and reducethe risk ofwater contaminationwhen

openingfuel fillcap. See Figure21.

NOTE

For more information about recoilstarters see "B.Engines

with Recoil Starters" instructions on page 8.

-1

1..030 in. (0.76 mm) Gap

2. Electrodes

3. Porcelain

Figure 20. Resistor Spark Plug

Figure 21. Recoil Starter Debris Areas

Page 12 Two-Cycle Engine • HorizontaL/Vertical Crankshaft • Air-Cooled 181-807-14

VIII. Transporting Your Engine

NEVER transport this engine inside

another vehicle or in any enclosed

space if there is any gasoline in the tank. Fuel vapor or

spilled fuel may ignite.

If there is fuel in the fuel tank, close

the fuel shut off valve, if equipped,

and transport the engine in an open vehicle, such as an

open trailer or open bed of a pickup truck.

If you do not have an open vehicle and have to transport

the engine in a closedvehicle, followthese stepsfor

emptyingthe fuel tank before transporting:

1. Empty fuel tank by usinga commemiallyavailable suc-

tiondevice designed for usewith gasoline.

DO NOT pour fuel from engine or

siphonfuel by mouth.

2. Drain fuel intoan approved red GASOLINE container,

being careful to avoid spilling.

3. Run the engine untilremaining fuel is consumed.

NEVER leave the engine

unattended when itis running and

NEVER runengine inencfosedareas.

IX. Storing Your Engine

A. Short TermlSeasonal Storage

I. Clean Engine

Before servicingthe engine remove the blower housing,tn

addition,remove grass clippings,dirt and debrisfrom the

followingareas:

• Coolingfins

Air intake screen

Levers

Linkage

Guards

Carburetor

Head

Removing debris willfacilitate adequate cooling,correct

engine speed and reduce the risk of fire.

II. Fuel Storage

NEVER storeengine withfuel in fuel

tank inside a building with potential

sources of ignition such as hot water and space heaters,

clothes dryers, electdc motors, etc. Failure to do so may

result in an explosion and result in death or serious injury.

NOTES

If engine fuel storedin the gas tank and/or an approved gas

container is to be unused without gasoline stabilizerfor

more than 15-30 days, prepare itfor shortterm/seasenal

storage. See 'YV Fuel Treatment" instructionson page 14.

If engine fuel is to be storedfor more than one season,

without gasoline stabilizer,itwill gradually deteriorate. Also,

if it is stored in the engine's gas tank without gasoline

stabilizer itis likely that your carburetor will have gum

deposits,a clogged fuel system and will voidyour warranty.

Prepare the fuel for extended storage. See "B. Extended

Storage" instructions on page 14.

If you operate the engine during all 4 seasons,it is not

necessary to lubricate the cylinder bore.

181-807-14 Two-Cycle Engine. Horizontal/Vertical Crankshaft • Air-Cooled Page 13

III. FueISystem B. Extended Storage

To avoidstale gas and carburetorproblems,treat the fuel

system inthe followingmethod below:

NOTES

Tecumseh recommends using ULTRA-FRESH TM or Fuel

Saver Plus Gasoline Stabilizer plus Fuel System Cleaner as

an acceptable method of minimizing formation of fuel gum

deposits during storage. This product is available from your

Authorized Tecumseh Servicing Deale_

Always follow mixratio found on stabilizer container. Failure

todo so may result in equipment damage.

It is not necessary to drain stabilized gas from carburetor.

IV. Fuel Treatment

1. Add fuel stabilizeraccordingto manufacturer's

instructions.

2. Run engine at least 10 minutes afteraddingstabilizer

toallow itto reach carburetor.

reii

NEVER storethe engine with fuel in

the fuel tank insidea building with

potentialsources ofignitionsuch as hot water and space

heaters, clothesdryers, electricmotors,etc.

NOTE

Instead of using a fuelpreservative/stabilizer, you can

empty the fuel tank as described under "1.Draining Fuel"

instructions. See "B. Extended Storage" instructions.

I. Draining Fuel

NOTES

Clean debris from engine before draining fuel from

carburetor See "1.Clean Engine" instructions on page 13.

If you have prepared your fuel for shortterm storage it is not

necessary to drain fuel that contains stabilizerfrom your

carburetor. See "A. Short Term/Seasonal Storage"

instructions on page 13.

siphon fuel by mouth.

To avoid severe injuryor death,

DO NOT pour fuel from engine or

To prevent seriousinjuryfrom fuel fires,emptyfuel tank

by running engine until it stopsfrom lack offuel. DO

NOT attempt to pourfuel from engine.

Runthe engine while waitinguntilthe remainingfuel is

consumed.

_'_Y NEVER leave the engine

unattendedwhen it isrunningand

NEVER runengine inenclosed areas.

3. Begin servicingthe cylinder bore. See '11.Oil Cylinder

Bore" instructions on page 15.

Page 14 Two-Cycle Engine • Horizontal/Vertical Crankshaft • Air-Cooled 181-807-14

II. Oil Cylinder Bore

When lubricatingcylinder bore, fuel

may sprayfrom spark plug hole. To

prevent seriousinjuryfrom fuel fires, follow these

instructions:

1. Disconnectspark plugwire and keep it away from

spark plug. See "G. AvoidAccidental Starts"instruc-

tionson page 2. See Figures22 and 23.

• Keep the disconnected spark plug wire

securelyaway from metal parts where arcing

couldoccur.

• Attachthe spark plugwire to the grounding

post, if provided.

• Disconnectbattery at negative terminalfirst, if

engine is equipped with an electdc starter.

• Turn offall engine switches•

• Remove ignitionkey,ifprovided.

2. Remove spark plug.

3. Squirt 1oz. (30ml) of clean engine oilintospark plug

hole.

4. Cover spark plug holewith rag to prevent fuelfrom

sprayingfrom spark plug holewhen starterrope is

pulled.

NOTES

For engines equipped with recoil startersproceed to Step 5.

For engines equipped with electric starters proceed to Step

Grasp starter cord handle and pull out slowlyusinga

full arm stroke.Repeat once. (Thiswilldistributeoil

throughout the cylindertoprevent corrosionduring

storage•)

Installspark plug•

Carefully disconnectspark plug wire from grounding

post, if provided.

Connect spark plug wire before attemptingto start

engine.

III. Battery

See equipmentmanufacturer'sinstructionsfor proper

battery storage, if present.

,F÷

Figure 22. Disconnecting/Connecting Spark Plug

Figure 23. Typical Spark Plug Connection

X. Preventing Forest, Brush and Grass

Fires

Local, state and federal laws may require useof a spark

arresterto preventfires. For example, it isa violationof

California PublicResources Code (section4442) to use or

operate engine on anyforest-covered, brush-ceveredor

unimprovedgrass-cevered landunlessengine is equipped

witha spark attester. Spark attester mustbe maintainedin

effectiveworkingorder byowner and/oroperator.

To determine ifyour engine has a spark arrester, locatethe

muffleron yourengine. Forexample, the mufflerdischarge

willhave a spark arrestercover that reads "Tecumseh

Screen Type 36085".

If yourengine does not have a sparkarrester, you may

purchase one from yourAuthorized Tecumseh Servicing

Dealer• In some cases the mufflermay need to be replaced

toallow the spark arresterto be installed•

181-807-14 Two-Cycle Engine oHorizontal/Vertical Crankshaft • Air-Cooled Page 15

XI. Maintenance Intervals

Maintenance is one ofthe mostimportant things thatyou

can do to extend the life ofyourTecumseh Engine. if you

are unable to perform maintenance intervalsyourself,

contact yournearest Authorized Tecumseh Servicing

Dealer. You may also callTecumseh Power companyat

1-800-558-5402 or visitwww,TecumsehPower.cem to

locate your dealer.

ALWAYS promptly follow maintenance intervalslisted.See

Table 6.

Table 6. Maintenance Intervals

Procedure Time

Clean 5 hrs. Or Before Each Use

CoolingFins

Replace 100 hrs. Or seasonally

Spark Plug

Clean

Muffler& Cylinder 75-100 hrs. Or seasonally

Exhaust Ports

First Scheduled Maintenance

Every 5 Hours or Before Each Use

1. Clean Cooling Fins

Date

Owner/Dealer

Every 100 Hours or Seasonally

1. Replace Spark Plug

Date Owner/Dealer

Every 75-100 Hours or Seasonally

1. Clean Muffler & Cylinder Exhaust Ports

NOTE

For thismaintenance procedureit is recommended thatthe

engine be taken toan Authorized TecumsehServicing

Deale_

Page 16 Two-Cycle Engine • HorizontaL/Vertical Crankshaft • Air-Cooled 181-807-14

NOTES

181-807-14 Two-Cycle Engine • Ho#zontal/Vertical Crankshaft •Air-Cooled Page 17

Page 18 Two-Cycle Engine • Hodz ontal/Vertical Crankshaft °Air-Cooled 181-807-14

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