Simplicity 1694061 User manual

Category
Lawnmowers
Type
User manual

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OPERATOR’S
MANUAL
Broadmoor / 1600 / 2600 Series
17HP Tractors
Mfg. No. Description
1693694 Broadmoor, 17HP Hydro
1693696 Broadmoor, 17HP Hydro (Export)
1693698 1617HC, 17HP Hydro
1693700 2617HC, 17HP Hydro
16HP Tractors
Mfg. No. Description
1693839 Broadmoor, 16HP Hydro
1693841 Broadmoor, 16HP Hydro (Export)
1693843 1615HC, 16HP Hydro
1693845 2615HC, 16HP Hydro
44” Mower Decks
Mfg. No. Description
1692684 44” Mower Deck
1692685 44” Mower Deck
1693171 44” Mower Deck (Export)
1694062 44” Mower Deck
1720904-07
(Supercedes 1720905 & 1720906)
Rev 6/2001
TP 100-2314-07-BM-SMA
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2001 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
Troubleshooting, Adjustments & Service .......22
Troubleshooting the Tractor..................................22
Troubleshooting the Mower ..................................23
Steering Wheel Adjustment ..................................24
Seat Adjustment....................................................24
Steering Gear Adjustment.....................................24
PTO Clutch Adjustment ........................................25
Blade Brake Check .......................................25
Brake Adjustment..................................................26
Mower Adjustments ..............................................26
Cutting Height Adjustment ............................26
Leveling the Mower.......................................27
Transmission Purging ...........................................28
Transmission Drive Belt Replacement..................29
Mower Belt Replacement......................................30
44” PTO Belt Replacement ...........................30
44” Arbor Drive Belt Replacement ................31
Battery Service......................................................32
Checking the Battery Voltage ...........................32
Charging A Discharged Battery ........................32
Jump Starting with an Auxiliary Battery ............32
Headlight Replacement.........................................34
Dashlight Replacement.........................................34
Specifications ....................................................35
Common Replacement Parts............................36
Lawn Care & Mowing Information .............LC—1
International Symbols ................................LC—8
Technical Manuals ......................................LC—8
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Identification Numbers........................................2
Safety Rules & Information.................................3
Features & Controls ............................................6
Control Locations ....................................................6
Clutch / Brake Pedal operation ...............................8
Dashboard Display Functions .................................8
Safety Interlock System ..........................................9
Operating the Tractor ........................................10
General .................................................................10
Checks Before Starting .........................................10
Starting the Engine ...............................................10
Stopping the Tractor & Engine..............................11
Driving the Tractor ................................................11
Mowing..................................................................11
Pushing the Tractor by Hand ................................11
Mower Deck Removal & Installation .....................12
Storage .................................................................14
Regular Maintenance ........................................15
Maintenance Schedule .........................................15
Checking Tire Pressures.......................................15
Checking/Adding Fuel...........................................16
Accessing the Engine Compartment.....................17
Fuel Filter Replacement........................................17
Oil & Filter Change................................................17
Check / Change Air FIlter......................................17
Inspect & Replace Spark Plugs ............................17
Lubrication ............................................................18
Lubricate Rear Axes .............................................19
Battery Maintenance .............................................20
Checking Battery Fluid..................................20
Cleaning the Battery and Cables ..................20
Servicing the Mower Blades .................................21
Blade Brake Check ...............................................21
Table of Contents
© Copyright 2001 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
TP 100-2314-07-BM-SMA
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2
169XXXX
MFG
Simplicity Manufacturing, Inc.
Port Washington, WI 53074-0997 U.S.A.
SERIAL
XXXXX
Mower Deck
Identification Tag
Unit
Identification Tag
SSAAMMPPLLEE
When contacting your Authorized
Dealer for replacement parts, service,
or information Y
OU MUST HAVE
THESE NUMBERS.
Identification
Numbers
IDENTIFICATION NUMBERS
Record your model name/number, unit and mower deck
manufacturer numbers and engine serial number in the
space provided for easy reference.
The Unit I.D. tag is located on the left-side, of the
frame, as shown below.
The Mower Deck I.D. tag is also on the left side, on
top of the mower deck.
For location of Engine Serial Number, refer to the
Engine Owners Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
IDENTIFICATION TAG LOCATIONS
3
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on
the unit before starting.
Only allow responsible adults, who are familiar with the instruc-
tions, to operate the unit (local regulations can restrict operator
age).
Clear the area of objects such as rocks, toys, wire, etc., which
could be picked up and thrown by the blade(s).
Be sure the area is clear of other people before mowing. Stop unit
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while travelling in reverse.
Be aware of the mower discharge direction and do not point it at
anyone. Do not operate the mower without either the entire grass
catcher or the deflector in place.
Slow down before turning.
Never leave a running unit unattended. Always disengage the
PTO, set parking brake, stop engine, and remove keys before dis-
mounting.
Turn off the PTO switch to disengage the blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the unit while under the influence of alcohol or
drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the unit into a trailer or
truck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding
mower safely enough to protect themselves and others from injury.
Keep in mind the operator is responsible for accidents occurring to
other people or property.
All drivers should seek and obtain professional and practical
instruction.
Always wear substantial footwear and trousers. Never operate
when barefoot or wearing sandals.
Before using, always visually check that the blades and blade hard-
ware are present, in-tact, and secure. Replace worn or damaged
parts.
Never operate the machine with defective guards, or without safety
protective devises in place.
Disengage attachments before: refuelling, removing an attachment,
making adjustments (unless the adjustment can be made from the
operators position).
When the machine is parked, stored, or left unattended, lower the
cutting means unless a positive mechanical lock is used.
Follow the manufacturers recommendation for wheel weights or
counterweights.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents,
which can result in severe injury or death. All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not operate
on it.
Control of a ride-on machine sliding on a slope will not be regained by the
application of the brake. The main reasons for loss of control are: insuffi-
cient tire grip on the ground, speed too fast, inadequate braking, the type
of machine is unsuitable for its task, lack of awareness of the ground con-
ditions, incorrect hitching and load distribution.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in
20 feet (607 cm) horizontally.
When operating on slopes use additional wheel
weights or counterweights. See your dealer to
determine which weights are available and
appropriate for your unit.
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and DO
NOT START OR STOP ON SLOPE.
Do
See your authorized dealer for recommendations of wheel weights
or counterweights to improve stability.
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
unit. Tall grass can hide obstacles.
Use slow speed. Tires may lose traction on slopes even through
the brakes are functioning properly. Choose a low gear so that you
will not have to stop or shift while on the slope.
Use extra care with grass catchers or other attachments. These
can change the stability of the unit.
Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction.
Always keep unit in gear especially when traveling downhill. When
clutching, release clutch slowly.
Do Not
Do not start or stop on a slope. If tires lose traction, disengage the
blade(s) and proceed slowly straight down the slope.
Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower
could suddenly turn over if a wheel is over the edge of a cliff or
ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the unit by putting your foot on the ground.
Do not use grass catchers on steep slopes.
Do not mow slopes you cannot back up.
Do not shift to neutral and coast down hill.
4
Safety Rules
Slope Operation Continued
Children
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the unit and the mowing activity.
Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care
of another responsible adult.
Be alert and turn unit off if children enter the area.
Before and during reverse operation, look behind and down for
small children.
Never carry children. They may fall off and be seriously injured or
interfere with safe unit operation.
Never allow children to operate the unit.
Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
TOWING
Never allow children or others in or on towed equipment.
Tow only with a machine that has a hitch designed for towing. Do
not attach towed equipment except at the hitch point.
Follow the manufacturers recommendations for weight limit for
towed equipment and towing on slopes.
On slopes, the weight of the towed equipment may cause loss of
traction and loss of control.
Travel slowly and allow extra distance to stop.
Do not shift to neutral and coast down hill.
TRANSPORTING AND STORAGE
Always observe safe refueling and fuel handling practices when
refueling the tractor after transportation or storage.
Always follow the engine manual instructions for storage prepara-
tions before storing the tractor for both short and long term periods.
Always follow the engine manual instructions for proper start-up
procedures when returning the unit to service.
Never store the unit or fuel container inside where there is an open
flame or pilot light, such as in a water heater. Allow unit to cool
before storing.
EMISSIONS
Engine exhaust from this product contains chemicals known, in
certain quantities, to cause cancer, birth defects, or other repro-
ductive harm.
Look for the relevant Emissions Durability Period and Air Index
information on the engine emissions label.
WARNING
When transporting this tractor on an open trailer,
make sure unit is facing forward, toward the direction
of travel. If tractor is facing backward, wind lift could
cause damage to the hood.
SERVICE AND MAINTENANCE
Use extra care in handling gasoline and other fuels. They are flam-
mable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not
smoke.
c) Never refuel the unit indoors.
If fuel is spilled, do not attempt to start the engine but move the
machine away from the area of spillage and avoid creating any
source of ignition until petrol vapors have dissipated.
Replace all fuel tank caps and fuel container caps securely.
Never fill containers inside a vehicle or on a truck bed with a plastic
bed liner. Always place containers on the ground away from your
vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than from a gasoline
dispenser nozzle.
Keep nozzle in contact with the rim of the fuel tank or container
opening at all times until fueling is complete. Do not use a nozzle
lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Maintain or replace safety and instruction labels as necessary.
Never run a unit in an enclosed area.
Keep nuts and bolts, especially blade attachment bolts, tight and
keep equipment in good condition.
Never tamper with safety devices. Check their proper operation
regularly and make necessary repairs if they are not functioning
properly.
Keep unit free of grass, leaves, or other debris build-up. Clean up
oil or fuel spillage.
Stop and inspect the equipment if you strike an object. Repair, if
necessary, before restarting.
Never make adjustments or repairs with the engine running unless
specified otherwise in the engine manufacturers manual.
Grass catcher components are subject to wear, damage, and dete-
rioration, which could expose moving parts or allow objects to be
thrown. Frequently check components and replace with manufac-
turers recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Use only factory authorized replacement parts when making
repairs.
Always comply with factory specifications on all settings and
adjustments.
Only authorized service locations should be utilized for major ser-
vice and repair requirements.
Never attempt to make major repairs on this unit unless you have
been properly trained. Improper service procedures can result in
hazardous operation, equipment damage and voiding of manufac-
turers warranty.
On multiple blade mowers, take care as rotating one blade can
cause other blades to rotate.
Do not change engine governor settings or over-speed the engine.
Operating the engine at excessive speed can increase the hazard
of personal injury.
Disengage drive attachments, stop the engine, remove the key,
and disconnect the spark plug wire(s) before: clearing attachment
blockages and chutes, performing service work, striking an object,
or if the unit vibrates abnormally. After striking an object, inspect
the machine for damage and make repairs before restarting and
operating the equipment.
Never place hands near the hydro pump cooling fan when the trac-
tor is running. Cooling fan is located on top of the transaxle
5
Safety Rules & Information
SAFETY DECALS
This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed. Personal bodily injury can result when
these instructions are not followed. The information is for
your safety and it is important! The safety decals below
are on your rider and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
DANGER
1720660
01
Decal - Danger
Part No. 1720660
OPERATION
To Start Engine:
• Seat must be occupied, ground speed control lever in neutral,
PTO switch off, and clutch/brake pedal depressed.
When Operator Leaves Seat:
• Put ground speed control lever in neutral, turn PTO switch off,
and set parking brake.
Traction Control:
• To stop tractor motion, fully depress clutch/brake pedal.
• On hydrostatic drive tractors, movement of traction lever
from neutral, in either direction, increases ground speed.
AVOID SERIOUS INJURY OR DEATH.
• Read operator's manual(s).
• Know location and function of all controls.
• Keep safety devices (guards, shields, and switches)
in place and working.
• Remove objects that could be thrown by the blade.
• Do not mow when children or others are around.
• Never carry children even with blades off.
• Look down and behind before and while backing.
• Avoid sudden turns.
• If you cannot back up a hill, do not operate on it.
• Go up and down slopes, not across.
• If machine stops going uphill, stop blade and back
down slowly.
• Be sure blade(s) and engine are stopped before
placing hands or feet near blade(s).
• When leaving machine, shut off engine, remove key,
and set the parking brake.
WARNING
To Set Parking Brake
• Pull knob OUT while clutch/brake pedal is depressed.
• Release clutch/brake pedal while holding knob.
To Release Parking Brake
• Depress clutch/brake pedal.
• Push knob IN while clutch/brake pedal is depressed.
Parking Brake:
Clutch/Brake
Pedal
Choke Ignition Switch
OFF
RUN
START
To Operate PTO Clutch:
• The operator must be in the seat.
• To engage PTO, pull PTO switch up.
• To disengage PTO, push PTO switch down.
PTO Switch
DO NOT TOW TRACTOR!
Damage may result to transmission
MOWER
DOWN
MOWER
UP
Mower
Lift
Control
Lever
1716528-01
ROTATING BLADES CUT
OFF ARMS AND LEGS
STOP MOWER WHEN
CHILDREN ARE NEAR.
NO RIDERS THEY FALL OFF.
DANGER
DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
SEE OPERATOR'S MANUAL.
IF YOU CANNOT BACK-UP
A HILL DO NOT DRIVE ON IT.
Decal - Operating Instructions,
North American Models
Part No. 1716528
1723116
10 Max.10 Max.
Decal - Operating Instructions,
Export Models
Part No. 1723116
6
Features
& Controls
REF NAME FUNCTION
A Choke (Twin Cylinder Only) Pull out to close choke. Aids in starting a cold engine.
B Engine Speed Control Lever Controls engine speed. On single cylinder models, push fully forward to close
choke. For warm starts & stopping, move control lever to START/STOP position.
C Headlight Switch Push front down to turn headlight on, push back to turn headlight off.
D Headlight Indicator Light (Blue) Indicates headlights on when lit.
E Oil Pressure Indicator Light (Red) Indicates low oil pressure (when engine is running). Lights up with ignition key
(not on Briggs & Stratton 17 HP) (L) turned on. Should go out immediately after engine starts.
F Operator Seated Indicator Light (Green) Indicates operator present and seat switch engaged. Must be lit for engine to
start. For more details, refer to Safety Interlock System.
G Neutral Indicator Light (Green) Indicates transmission lever (J) is in neutral gate. Must be lit for engine to start.
H PTO Indicator Light (Red) Indicates PTO switch (I) is on. Must be off for engine to start.,
I PTO (Electric Clutch) Switch Controls PTO for attachments. Pull up to engage clutch, push down to disen-
gage. Activates PTO light (H). Must be off for engine to start.
J Ground Speed Control Lever Controls ground speed and forward/reverse motion. Push forward to go
forward; pull back to go in reverse. On hydro models, ground speed is controlled
by how far lever is in forward or reverse position.
K Parking Brake Control Knob Engages parking brake. Depress clutch/brake pedal (N) fully and pull up knob to
engage parking brake. To disengage brake, depress pedal and push knob down.
L Ignition Switch Starts and stops the engine.
M Mower Lift Control Lever Lifts and locks mower into transport position when lever is raised and moved
into top position. Always lower mower lift for cutting.
N Clutch/Brake Pedal Press down to disengage clutch and apply brake. For parking brake, depress
pedal fully and lift control knob (K). Pedal must be depressed to start tractor.
O Dual Position Steering Shaft Steering wheel can be installed in two different positions for operator
(Shown with steering wheel removed) comfort.
*1953
C
B
A
D
I
G
H
J
K
N
M
L
E F
O
Figure 1. Controls
7
Features & Controls
REF. NAME FUNCTION
A Transmission Release Lever Disengages transaxle in order to push tractor by hand. See PUSHING TRACTOR BY
(Hydro models only) HAND in the Operation section.
B Fuel Tank with Gauge 4 gallon (15.1L) fuel tank with built-in gauge in filler cap (located under the seat).
C Mower Height Adjuster Controls height of mower cut. Infinitely adjustable from 1 to 3-5/8 cutting heights.
D Hood Latch Rubber straps secure hood to frame. Release strap on each side to raise engine hood.
E Oil Drain Oil drain allows for engine oil to be drained from underneath tractor frame.
F Seat Lever Releases seat for forward/back seat position.
G Dual Position Steering Wheel Steering wheel can be installed in two separate positions for operator comfort. See
Adjustments section.
TRACTOR & MOWER FEATURES
Figure 2. Tractor & Mower Features - Hydro Model Shown
A
B
C
D
E
F
G
0016
8
Features & Controls
Figure 4. Dashboard Display
DASHBOARD DISPLAY FUNCTIONS
Refer to Figure 4.
A. Headlight Indicator Light
Indicates that the headlights are on.
B. Operator Seated Light
Indicates that the operator present seat switch has been
activated. This light must be lit for the engine to start.
C. Neutral Light
Indicates that the ground speed control lever is in neu-
tral. This light must be on for tractor to start.
D. PTO Light
Indicates the PTO switch is in the ON position.
E. Hour Meter
Shows the number of hours the key has been in the ON
position.
CLUTCH/BRAKE PEDAL OPERATION
1. See Figure 3. Depressing the pedal to position A dis-
engages the transmission drive. On hydro models,
depressing the pedal also returns the transmission
control lever to neutral from forward. Fully depressing
the pedal to position B applies the tractor brake.
2. Parking brake is applied at pedal position B when
parking brake control knob (C, Figure 3) is pulled up
with pedal fully depressed.
A B C D
E
*1957
A
B
C
Figure 3. Clutch/Brake Pedal and Parking Brake
A. Clutch Disengages C. Parking Brake Knob
B. Brake is Applied
9
Features & Controls
SAFETY
INTERLOCK SYSTEM
This unit is equipped with safety interlock switches
and other safety devices. These safety systems are
present for your safety, do not attempt to bypass
safety switches, and never tamper with safety
devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety sys-
tem. Check the seat switch operation every fall and
spring with the following tests.
Test 1 Engine should NOT crank if:
Shift lever is out of neutral, OR
PTO switch is engaged, OR
Brake pedal is not fully depressed (or parking
brake is not engaged), OR
There is no operator in the seat.
Test 2 Engine SHOULD crank if:
Shift lever is in neutral, AND
PTO switch is NOT engaged, AND
Brake pedal is fully depressed (or parking brake
is engaged), AND
An operator is sitting in the seat.
Test 3 Engine should SHUT OFF if:
Operator rises off seat with the shift lever out of
neutral, OR
Operator rises off seat with PTO engaged, OR
Operator rises off seat with brake pedal NOT
fully depressed (or parking brake disengaged).
Test 4 Blade Brake Check
Mower blades and mower drive belt should come to
a complete stop within five seconds after electric
PTO switch is turned off (or operator rises off seat).
If mower drive belt does not stop within five sec-
onds, see your dealer.
NOTE: Once the engine has stopped, the PTO
switch must be turned off after the operator returns
to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under
no circumstance should you attempt to
defeat the purpose of the safety interlock
system.
10
GENERAL OPERATING SAFETY
Before first time operation:
Be sure to read all information in the Safety and
Operation sections before attempting to operate this
tractor and mower.
Become familiar with all of the controls and how to
stop the unit.
Drive in an open area without mowing to become
accustomed to the unit.
CHECKS BEFORE STARTING
Check that crankcase is filled to full mark on dipstick.
See the engine Operators Manual for instructions
and oil recommendations.
Make sure all nuts, bolts, screws and pins are in
place and tight.
Adjust the seat position, and make certain you can
reach all controls from operators position.
Fill the gasoline tank with fresh gasoline. Refer to
engine manual for gasoline recommendations.
Make certain rear counterweights are installed if you
will be operating the unit on sloping ground.
STARTING THE ENGINE
1. While sitting in the operators seat, fully depress the
brake pedal or set the parking brake.
2. Make sure the shift lever is in neutral.
3. Disengage the PTO clutch.
4. Set the throttle to FULL/CHOKE.
NOTE: A warm engine may not require choking.
5. Insert the ignition key and turn it to START.
6. After the engine starts, move the engine throttle con-
trol to SLOW. Warm up the engine by running it for at
least a minute before engaging the PTO switch or dri-
ving the tractor.
NOTE: In the event of an emergency the engine can be
stopped by simply turning the ignition switch to STOP.
Use this method only in emergency situations. For nor-
mal engine shut down follow the procedure given in
STOPPING THE TRACTOR.
Operating
the Tractor
WARNING
Never allow passengers to ride on the unit.
Before leaving the operators position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor
and mower free of grass, leaves and excess
grease. Do not stop or park tractor over dry
leaves, grass or combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
Never operate on slopes greater than 17.6% (10°)
which is a rise of 3-1/2 feet vertically in 20 feet
horizontally.
Operate the unit at a slow ground speed when
driving onto slope.
When operating on slopes that are greater than
15% (8.5°) but less than 17.6% percent, use
additional wheel weights or counterweights.
In addition to counterweights, use extra caution
when operating on slopes with rear-mounted
grass catcher. Mow UP and DOWN the slope,
never across the face, use caution when
changing directions and DO NOT START OR
STOP ON SLOPE.
MOWING
1. Engage the parking brake. Make sure the PTO
switch is disengaged.
2. Start the engine (see STARTING THE ENGINE).
3. Lower the mower lift lever.
4. Set the mower cutting height to the desired level.
5. Set the throttle to FULL.
6. Engage the front PTO (Mower Deck).
7. Begin mowing. See Section C for tips on mowing
patterns, lawn care, and trouble shooting information.
8. When finished, shut off the PTO and raise the mower
lift lever. NOTE: Do not run the mower in the raised
position.
9. Stop the engine (see STOPPING THE TRACTOR
AND ENGINE).
11
Operating the Tractor
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
STOPPING THE TRACTOR & ENGINE
1. Return the ground speed lever to neutral to stop trac-
tor movement. For emergency stopping depress the
clutch / brake pedal.
2. Engage the parking brake.
3. Disengage the PTO.
4. Position the throttle control at full throttle.
5. Turn the ignition switch to STOP. Remove the key.
NOTE: Stopping the engine at speeds lower than full
throttle can cause engine damage. Do not stop the
engine with the throttle control in the IDLE position.
DRIVING THE TRACTOR
1. Sit in the seat and adjust the seat so that you can
comfortably reach all the controls and see the dash-
board display.
2. Return the ground speed control to neutral.
3. Engage the parking brake.
4. Make sure the PTO switch is disengaged.
5. Start the engine (see STARTING THE ENGINE).
6. Disengage the parking brake and release the brake
pedal.
7. Move the ground speed control lever forward to trav-
el forward. Move the lever to neutral to stop. Note
that the further forward the lever is moved, the faster
the tractor will travel.
8. Stop the tractor by moving the ground speed control
lever to neutral, setting the parking brake, and stop-
ping the engine (see STOPPING THE TRACTOR
AND ENGINE).
NOTE: In the event of an emergency, depressing the
brake pedal disengages the transmission and returns the
ground speed control lever to neutral from forward. If
traveling in reverse, depressing the brake pedal disen-
gages the transmission but does NOT return the ground
speed control to neutral. The lever will need to be manu-
ally returned to neutral before the brake pedal is
released.
Figure 5. Hydro Release Lever
Pull Lever Back to
Release
PUSHING THE TRACTOR BY HAND
1. Disengage the PTO and turn the engine off.
2. Move the transmission release lever to PUSH posi-
tion.
The tractor can now be pushed by hand. TOWING
THE TRACTOR WITH ANOTHER VEHICLE IS NOT
RECOMMENDED, AS THE TRANSMISSION MAY
BE DAMAGED.
12
MOWER DECK REMOVAL &
INSTALLATION
Removing the Mower Deck
1. Park tractor on a hard, level surface such as a con-
crete floor. Turn off PTO switch and engine, remove
the key and apply parking brake.
2. Place mower in the lowest cutting position using the
mower height adjuster (B, Figure 6).
3. Place the mower lift lever (A, Figure 6) in the lowest
position.
4. Disconnect the mower lift arm from the tractor lift arm
(A, Figure 7). Re-install washer and safety clip.
5. Remove belt from PTO pulley (B, Figure 8).
6. Turn wheels straight ahead. Pull back on spring-
loaded lever (B, Figure 9) and lift mower hitch off of
the tractor brackets.
7. Turn wheels fully left, and slide mower deck out right
side of tractor.
Operating the Tractor
WARNING
Engage parking brake, disengage PTO, stop
engine and remove key before attempting to
install or remove the mower.
CAUTION
The muffler and surrounding areas may be hot.
Figure 6. Raising & Lowering Mower
A. Mower Lift Lever B. Mower Height Adjuster
Figure 7. Lift Arms
(Viewed from underneath right side of tractor)
A. Mower Lift Arm C. Flat Washer
B. Tractor Lift Arm D. Safety Clip
Figure 9. Mower Hitch
A. Tractor Hitch Brackets
B. Spring-Loaded Lever
A
B
Figure 8. Removing & Installing Belt
A. Idler Arm B. PTO Pulley
B
A
C
D
A
B
A
B
13
Operating the Tractor
Figure 13. Removing & Installing Belt
A. Idler Arm B. PTO Pulley
Figure 12. Lift Arms
(Viewed from underneath right side of tractor)
A. Mower Lift Arm C. Flat Washer
B. Tractor Lift Arm D. Safety Clip
Figure 11. Mower Hitch
A. Tractor Hitch Brackets
B. Spring-Loaded Lever
A
B
Installing the Mower Deck
1. Park tractor, shut off PTO and engine, remove the
key and apply parking brake. Turn the wheels fully to
the left.
2. Place mower height adjuster (B, Figure 10) in the
lowest cutting position. Place the mower lift lever in
the lowest position, also. Slide mower deck under
right side of tractor so that mower hitch is aligned with
front tractor hitch.
3. See Figure 11. Turn wheels straight. Pull back on the
spring-loaded lever (B) while lifting up on the mower
hitch. Install mower hitch onto tractor hitch brackets
(A). When properly installed, the spring-loaded lever
should seat fully underneath the brackets.
4. See Figure 12. Connect the mower lift arm (A) to the
tractor lift arm (B) using the flat washer (C) and safety
clip (D).
5. See Figure 13. Move idler arm (A) to relieve belt ten-
sion. Install belt onto the PTO pulley (B).
Figure 10. Raising & Lowering Mower
A. Mower Lift Lever B. Mower Height Adjuster
CAUTION
The muffler and surrounding areas may be hot.
WARNING
Engage parking brake, disengage PTO, stop
engine and remove key before attempting to
install or remove the mower.
B
A
B
A
C
D
B
A
14
Operating the Tractor
WARNING
Never store the unit, with gasoline in engine or
fuel tank, in a heated shelter or in enclosed,
poorly ventilated enclosures. Gasoline fumes may
reach an open flame, spark or pilot light (such as
a furnace, water heater, clothes dryer, etc.) and
cause an explosion.
Handle gasoline carefully. It is highly flammable
and careless use could result in serious fire
damage to your person or property.
Drain fuel into an approved container outdoors
away from open flame or sparks.
STORAGE
Temporary Storage (30 Days Or Less)
Remember, the fuel tank will still contain some gasoline, so
never store the unit indoors or in any other area where fuel
vapor could travel to any ignition source. Fuel vapor is also
toxic if inhaled, so never store the unit in any structure used
for human or animal habitation.
Here is a checklist of things to do when storing your unit
temporarily or in between uses:
Keep the unit in an area away from where children may
come into contact with it. If theres any chance of unau-
thorized use, disconnect the spark plug wires.
If the unit cant be stored on a reasonably level surface,
chock the wheels.
Clean all grass and dirt from the mower.
NOTE: If storing your tractor between winter snow removal
jobs in a cold area, we suggest that you fill the fuel tank at
the completion of each job to prevent water condensation in
the fuel tank. Wait for engine to cool before filling tank.
Long Term Storage (Longer Than 30 Days)
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:
1. Drain crankcase oil and refill with a grade of oil that will
be required when unit is used again.
2. Prepare the mower deck for storage as follows:
a. Remove mower deck from the unit.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with paint or light coat of
oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owners
manual.
5. Clean any dirt or grass from cylinder head cooling fins,
engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic
or other waterproof material to keep out moisture, dirt
and insects.
7. Completely grease and oil unit as outlined in the Normal
Care section.
8. Clean up unit and apply paint or rust preventative to any
areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level with water
and is fully charged. Battery life will be increased if it is
removed, put in a cool, dry place and fully charged
about once a month. If battery is left in unit, disconnect
the negative cable.
10. Drain fuel system completely or add a gasoline stabilizer
to the fuel system. If you have chosen to use a fuel sta-
bilizer and have not drained the fuel system, follow all
safety instructions and storage precautions in this man-
ual to prevent the possibility of fire from the ignition of
gasoline fumes. Remember, gasoline fumes can travel
to distant sources of ignition and ignite, causing risk of
explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extended
periods (30 days or more), may develop gummy deposits
which can adversely affect the engine carburetor and cause
engine malfunction. To avoid this condition, add a gasoline
stabilizer to the fuel tank and run the engine a few minutes,
or drain all fuel from the unit before placing it in storage.
STARTING AFTER
LONG TERM STORAGE
Before starting the unit after it has been stored for a long
period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine
manual for recommendations.
5. See engine owners manual and follow all instructions
for preparing engine after storage.
6. Check crankcase oil level and add proper oil if
necessary. If any condensation has developed during
storage, drain crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at
high speed immediately after starting. Be sure to run
engine only outdoors or in well ventilated area.
15
Regular
Maintenance
MAINTENANCE SCHEDULE & PROCEDURES
The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record
of your operating time.
* See the engine manufacturer's owner's manual.
** Change original engine oil after first 5 hours of operation.
*** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.
**** Perform service after the first 50 hours of operation, then every 250 hours.
Tire Pressure
Front 12-15 psi (83-104 kPa)
Rear 6-8 psi (41-55 kPa)
Figure 14. Checking Tire Pressure
CHECK TIRE PRESSURES
Tire Pressure should be checked periodically, and main-
tained at the levels shown in the chart. Note that these
pressures may differ slightly from the Max Inflation
stamped on the side-wall of the tires. The pressures
shown provide proper traction, improve cut quality, and
extend tire life.
Before Before Every Every Every Spring
SAFETY ITEMS First Use Each Use 5 Hours 25 Hours 100 Hours & Fall
Check Safety Interlock System ●●
Check Tractor Brakes ●●
Check Mower Blade Stopping Time ●●
Before Before Every Every Every Spring
NORMAL CARE ITEMS First Use Each Use 5 Hours 25 Hours 100 Hours & Fall
Check Tractor/Mower for loose hardware ●●
Check Engine Air Filter *, *** ●●
Check Engine Oil Level * ●●
Change Engine Oil & Filter *, **, *** ●●
Lubricate Tractor & Mower *** ●●
Check Tire Pressure ●●
Check/Adjust PTO Clutch **** Every 250 Hours
Check Fuel Filter ●●
Clean Battery & Cables ●●
Clean & Sharpen Mower Blades ●●
Inspect Spark Plug(s) * ●●
Lubricate Rear Axle Shafts Yearly
16
CHECKING / ADDING FUEL
To add fuel:
1. Remove the fuel cap (see A, Figure 15).
2. Fill the tank. Do not overfill. Leave room in the tank
for fuel expansion. Refer to your engine manual for
specific fuel recommendations.
3. Install and hand tighten the fuel cap.
Regular Maintenance
WARNING
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
Do not remove fuel filter when engine is hot, as
spilled gasoline may ignite. DO NOT spread hose
clamps further than necessary. Ensure clamps
grip hoses firmly over filter after installation.
Do not use gasoline containing METHANOL,
gasohol containing more than
10% ETHANOL, gasoline additives, or white
gas because engine/fuel system damage
could result.
Figure 15. Fuel Tank Fill
A. Fuel Tank Cap
A
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Simplicity 1694061 User manual

Category
Lawnmowers
Type
User manual
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