Cosel FCA75F User manual

Type
User manual

This manual is also suitable for

Cosel FCA75F is a forward converter with an input voltage range of AC187V to AC528V and a switching frequency of 120kHz. It has built-in overcurrent, peak current, thermal, and overvoltage protection, making it suitable for use in a wide range of applications.

The FCA75F can be used in both series and parallel operation, allowing for increased output current or voltage. It also features an adjustable output voltage range, making it easy to customize for specific requirements.

With its compact size and high efficiency, the FCA75F is an ideal choice for space-constrained applications where reliability and performance are paramount.

Cosel FCA75F is a forward converter with an input voltage range of AC187V to AC528V and a switching frequency of 120kHz. It has built-in overcurrent, peak current, thermal, and overvoltage protection, making it suitable for use in a wide range of applications.

The FCA75F can be used in both series and parallel operation, allowing for increased output current or voltage. It also features an adjustable output voltage range, making it easy to customize for specific requirements.

With its compact size and high efficiency, the FCA75F is an ideal choice for space-constrained applications where reliability and performance are paramount.

Basic Characteristics Data
*The value of input current is at ACIN 240V and rated load.
input fuse
Rated
Basic Characteristics Data
FCA50F
FCA75F
Model
500V 5AForward converter 120
Forward converter
0.45(AC480V)
0.80(AC240V)
0.30(AC480V)
120 500V 5A
frequency
Switching
Circuit method
current
Input
[A]
0.55(AC240V)
Series/Parallel
Parallel
operation
operation availability
No
NoYesYesCEM-3Thermistor
Thermistor CEM-3 Yes Yes
PCB/Pattern
Inrush
protection
current
Material
Double
sidedsided
Single
Series
operation
[kHz]
FCA200F 120Forward converter
0.55(AC480V)
500V 10A
1.10(AC240V)
NoYesYesCEM-3Thermistor
80Active filter
FCA-8
FCA
1 Terminal Block
2 Function
3
Series Operation and Parallel Operation
FCA-9
4
5
Assembling and Installation Method
Peak Loading
4.1
4.2
4.3
Instruction Manual
2.1
3.1
2.2
3.2
2.3
2.6
2.4
2.7
2.5
2.8
Input voltage range
Series operation
Installation method
Inrush current limiting
Parallel operation
Derating
Mounting screw
Overcurrent protection
Overvoltage protection
Peak current protection
Output voltage adjustment range
Thermal protection
Isolation
FCA-10
FCA-10
FCA-11
FCA-10
FCA-10
FCA-10
FCA-10
FCA-10
FCA-10
FCA-10
FCA-11
FCA-11
FCA-12
FCA-11
FCA-11
FCA-12
FCA-11
FCA-11
FCA
AC-DC Power Supplies Enclosed type
AC
FCA-10
lFCA50F
+V
-V
FG
AC(L)
AC(N)
LED
Output voltage adjustable potentiometer
+V
-V
FG
AC(L)
AC(N)
LED
Output voltage adjustable potentiometer
+V
+V
-V
-V
FG
AC(L)
AC(N)
Output voltage adjustable
potentiometer
LED
1 Terminal Block
lFCA75F
lFCA200F
FCA
2.1 Input voltage range
2.2 Inrush current limiting
n
n
n
n
The range is from AC187V to AC528V single phase.
AC input voltage must have a range from AC187V to AC528V for
normal operation. If the wrong input is applied, the unit will not op-
erate properly and/or may be damaged.
lnrush current limiting is built-in.
In cases that conform with safety standard, input voltage range is
AC240-AC480V(50/60Hz).
If a switch on the input side is installed,it has to be the one han-
dling the input inrush current.
The thermistor is used for protection from inrush current. When
power is turned ON/OFF repeatedly within a short period of time,it
is necessary to have enough time for power supply to cool down.
2 Function
2.3 Overcurrent protection
2.6 Overvoltage protection
2.7 Output voltage adjustment range
n
n
n
n
n
n
Overcurrent protection is built-in and comes into effect at over
105% of the rated current.
Overcurrent protection prevents the unit from short-circuit, overcurrent,
or peak current exceeding the specified range.
The unit automatically recovers when the fault condition is cleared.
Peak current protection is built into FCA200F.
When the power supply is operated at as folloows, this function
comes into effect and shut down the output.
Continuous over rated current.
Over peakload based on 2.8 peak current.
Output shall resume about 120 seconds after power is turned off.
Thermal protection is built into FCA200F.
When the power supply is operated at as follws, this function co-
mes into effect and shut down the output.
Over rated temperature.
Poor ventilation.
Continuous over rated current.
Over peakload based on 2.8 peak current.
Turn off power and drop the temperature to normal level.
Output shall resume after applying input voltage.
Overvoltage protection is built-in and comes into effect at 115 -
140% of the rated voltage.
The AC input should be shut down if overvoltage protection is in
operation.
Please avoid applying the over-rated voltage to the output termi-
nal. Power supply may operate incorrectly or fail.In case of oper-
ating a motor etc. , please install an external diode on the output
terminal to protect the unit.
Adjustment of output voltage is possible by using potentiometer.
Output voltage is increased by turning potentiometer clockwise
and is decreased by turning potentiometer counterclockwise.
2.4 Peak current protection
2.5 Thermal protection
The minimum interval ofAC recycling for recovery is 2 to 3 minutes.
The recovery time varies depending on input voltage and load dur-
ing operation.
Remarks:
Instruction Manual
AC-DC Power Supplies Enclosed type
FCA-11
4.1 Installation method
n
n
n
When two or more power supplies are used side by side, position
them with proper intervals to allow enough air ventilation. Ambient
temperature arround each power supply should not exceed the
temperature range shown in derating curve.
When cooling by forced air, arrange the fan so that ventilation can
be fully obtained inside the power unit.
Option with DIN rail attachment(option symbol:-N1) is only for
mounting A. Otherwise, vibration and shock will make the power
unit come off, which is dangerous.
lFCA200F
4 Assembling and
Installation Method
(A) (F)(E)(D)(C)
(B)
E, F
706050403020100-10
Load factor [%]
100
80
60
40
20
0
Ambient temperature [ ]
CD,AB,
A-F
A (With DIN rail attachment)
Convection
Forced air(0.5m /min)
3
In the hatched area,the specification of Ripple, Ripple
noise is deferent from other area.
The following mounting is impossible.
(A) (F)(E)(D)(C)
(B)
FCA
Power
supply
Power
supply
+
+
-
-
Load Load
Power
supply
Power
supply
+
+
-
-
Load
3 Series Operation and
Parallel Operation
3.1 Series operation
3.2 Parallel operation
n
n
Series operation is available by connecting the outputs of two or
more power supplies with the same output voltage,as shown below.
Output current in series connection should be lower than the low-
est rated current in each unit.
Parallel operation is not possible.
2.8 Isolation
nFor a receiving inspection, such as Hi-Pot test gradually increase
(decrease) the voltage for the start (shut down) .
Avoid using Hi-Pot tester with the timer because it may generate
voltage a few times higher than the applied voltage, at ON/OFF of
a timer.
If the unit is tested on the isolation between input & output and out-
put & FG, remote ON/OFF (option) must be shorted to outputs.
4.2 Derating
n
n
According to mounting directions, ambient temperature and load
factor differ. Refer to the derating table below.
Installation method
l
l
FCA50F/75F
Mounting screw
lMounting DIN rail(Option with DIN rail at-
tachment. Option symbol:N1)
A
706050403020100-10
Load factor [%]
100
80
60
40
20
0
Ambient temperature [ ]
B(DIN rail installation)
(DIN rail installation)A, B
Convection
Forced air(0.5m /min)
3
Instruction Manual
AC-DC Power Supplies Enclosed type AC
n
n
Avoid the use except under the following conditions, or failure of
internal elements may be caused.
Because of the characteristic of load(pulse load), noise may be
generated from the power unit. Prior to use in the quiet location,
checking is required.
lFCA50F/75F
5 Peak Loading
Io Rated current:
Ip : Peak current
t [Sec]
t 150ms, 30s T
T
t
0
Output current [A]
220 240 380 400 440 480187 200 Input voltage AC[V] 528
Io Rated current:
Ip Peak current:
Output current [A]
FCA-12
FCA
Chassis
Unit
6mm max
Mounting screw
4.3 Mounting screw
nKeep isolation distance between screw and internal components
as below chart.
lMounting
screw installation
Remarks:
Mounting DIN rail installation is standard position only.
Please do not try to install with the ways except (B) since a unit will
be removed by vibration and impact and it will be dangerous.
20mm min lFCA200F
Io Rated current:
Ip : Peak current
t [Sec]
t 50ms, 30s T
T
t
0
Output current [A]
220 240 323 400 440 480187 200 528
Io Rated current:
Ip Peak current:
Output current [A]
lMounting DIN rail
(Option:-N1)
installation
Input voltage AC[V]
(A) (B)
Instruction Manual
AC-DC Power Supplies Enclosed type
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Cosel FCA75F User manual

Type
User manual
This manual is also suitable for

Cosel FCA75F is a forward converter with an input voltage range of AC187V to AC528V and a switching frequency of 120kHz. It has built-in overcurrent, peak current, thermal, and overvoltage protection, making it suitable for use in a wide range of applications.

The FCA75F can be used in both series and parallel operation, allowing for increased output current or voltage. It also features an adjustable output voltage range, making it easy to customize for specific requirements.

With its compact size and high efficiency, the FCA75F is an ideal choice for space-constrained applications where reliability and performance are paramount.

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