Page is loading ...
1
Endurance Marine Products Ltd
210—19138 26 Ave Surrey, BC V3S 3V7
T 604 535 0669 TOLL FREE 1 877 535 0669
Info@endurance-marine.com
www.endurance-marine.com
Electric Winch
Installaon & Operaon Manual
Permanent Magnet
12 V DC
EMD2000SS STAINLESS STEEL WINCH
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE
Due to connuing improvements, actual product may dier slightly from the product described herein
2
The Endurance winch is powered by a 1.5 hp permanent magnet motor designed for intermient general
duty use. It is not designed as an industrial hoist or to be used in the movement of people. A free spool
clutch disengages the gear box to allow cable to be manually pulled out. A tension plate eliminates fouling
the cable and spools evenly
FEATURES
Fast line speed
Low electric current draw
Automac load-holding brake
Power In and Power Out
Rated Line Pull 2000 lbs (907kgs), Single Line
Gear Reducon Rao 153:1
Motor (permanent magnet) 1.5 hp (1kw), 12 Volt DC
Drum Size (Diameter x Length) (Stainless Steel) 1.26” x 2.8” (32mm x 71mm)
Drum Flange (Stainless Steel) 3.78” (96mm)
Cable Supplied (Stainless Steel) min. break force 4000 lbs 5/32” x 35’ (4mm x 10.6m)
Hook (Stainless Steel) 3/16”
Overall Dimensions (L X W X H) 12.6” x 4.13” x 4.35” (320mm x 105mm x 110.5mm)
Net Weight 14.6 lbs (6.6 kg)
Mounng Bolt Paern 1.89” x 3” (48mm x 76mm)
3
SAFETY WARNINGS & PRECAUTIONS
1 Do not operate winch under inuence of drugs or alcohol
2 Read manual before using any winch
3 Always use heavy gloves when handling wire rope
4 Never hook the cable back upon itself. The cable can break under tension and cause injury and damage.
See Figure 1
5 Stay clear of wire rope and keep others away when in operaon or with load on wire. Do not stand in line
with a cable under tension
6 Inspect winch and wire rope before each use. Do not use winch if wire rope or winch shows wear or
damage
7 Replace any parts as needed before using the winch
8 Do not exceed the winch capacity and always have 5 wraps of cable on the drum
9 Do not place hands near the fairlead when winch is in operaon. Always use the protecve hand-saving
belt when spooling. See Figure 3
10 Do not use the winch as a hoist or to move people
11 Do not use winch to secure a load or tow vehicles
12 Do not submerge winch in water
13 Avoid injury and property damage, be safe and think rst before operang winch
14 Look to see where the drill bit will come through before drilling holes for installaon
15 Never drill into the gas tank or electrical wiring
16 Place towel or sandbag over wire while winch is in use
17 Do not allow winch to overheat. If hot or is too warm to touch, allow to cool down
4
SAFETY WARNINGS & PRECAUTIONS (connued)
Avoid connuous pulls from extreme angles as this will cause the wire rope to pile up on one end of the
drum (Figure 2). This can jam the wire rope in the winch causing damage to the rope or the winch.
CAUTION
Keep hands clear of wire rope,
hook and fairlead opening during
operaon. Always use handsaving
belt to hold hook when spooling
INSTALLATION INSTRUCTIONS
When installing the Endurance winch, your installaon may vary from the manual diagrams and instrucons included here due to
vehicle and mounng operaon in the structure. Always disconnect the baery from the vehicle to remove the electrical hazard
CAUTION
You may be required to drill holes in a structural support. Be sure the locaon will be strong enough to support the
rated pulling force of the 2000lb winch. Do not drill into wiring or gas tank! If the mounng bolts needed are a
dierent length than those supplied, use a bolt of equal or beer quality. Torque the kit’s 5/16” Grade 5 mounng
bolts to 12 lbs (1.7kg-m)
1 Prepare a at and secure locaon for the winch
2 Posion the winch over the mount and check for the operaon of the clutch lever to frame clearance. Check for re
to winch clearance. If ok, connue on to the next step
3 Secure the winch to the mounng bracket or surface chosen with the correct hardware
NOTE: make sure the winch mounng bolts and winch hardware have been checked for proper torque
4 Connect the wiring as shown in Figure 9 and double check each wire connecon for correct posion. Tie down the
wire as needed for a clean look and dependable service
CAUTION
When aaching wires to the motor terminals, hold the inner nut with a second wrench to avoid the terminal from
rotang in the housing. This will help avoid internal wire breakage. Connect the black wire to the baery last
NOTE: if the baery is of a type that will not accept the supplied terminals, you may have to nd the correct
adapters at a local automove store
CAUTION
Always use the safety hook strap when the hook is near the fairlead or winch drum
5 Before tesng the Endurance winch, pull and turn the clutch handle to the free posion. Always wear heavy gloves
when handling heavy wire rope. Pull about 2 feet of wire rope o the winch and place the clutch handle in the
engaged posion. See gure 6
5
6
WINCH OPERATION
1. CLUTCH OPERATION: The clutch is operated by pulling out the Clutch Knob (part#6) and rotang it about 45-90
degrees, see Figure 6. This will allow you to freespool the winch. Turn Clutch Knob (part#6) unl it pops back into
place this makes it go fully in gear
CAUTION Never release the wire rope while under tension. Doing this can badly damage the winch and/or cause
property damage and serious injury
2. Wire Rope Handling: Grab the Hook with Pulling Belt (part#21) and pull the wire rope to the desired length, then
aach the hook to item being pulled. Make sure the hook’s spring-loaded latch is set
CAUTION Always leave at least ve turns of wire rope on the drum. Review Winch Safety Warnings & Precauons
before connuing
3. While standing aside of the tow path, press (and hold) the push buon on the remote control to pull the load. If the
load will not move, release pull switch and check for obstacles blocking the load, or check to see if load is too heavy
for winch capacity
CAUTION This winch is designed for intermient use only, and should not be used in a constant duty applicaon.
The duraon of the pulling job should be kept as short as possible. If the winch motor becomes very hot to touch,
stop the winch and let it cool down for several minutes. Never pull for more than one minute at or near the rated
load. Do not maintain power to the winch if the motor stalls as it can damage the motor or gear
NOTE: A fully charged baery will give best service. The engine should be kept running during operaon
MAINTENANCE
1. All moving parts within the winch have been lubricated using high temperature lithium grease at the factory. No
internal lubricaon is required
2. Lubricate wire rope periodically using a light penetrang oil
Wire Rope Assembly replacement (to be performed only by a qualied service tech)
1. Move Clutch Knob (part#6) to the OUT posion
2. Extend Wire Rope Assembly (part#20) to its full length, Note how the exisng Wire Rope is connected to the inside
of the drum
3. Remove old Wire Rope Assembly and aach new one
4. Retract Wire Rope onto Drum (part#14) being careful not to allow kinking
GENERAL
1. Keep vehicle baery in good condion
2. Be sure that the winch baery cable is not drawn ght against any surfaces which could possibly damage it
3. Periodically remove and clean cable connecons to the baery fuse box and chassis ground. Corrosion will reduce
performance or may cause short
4. Cover the cables and winch when not in use
7
8
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Motor does not turn on Switch assembly not connected
properly
Insert switch assembly rmly into the
connector
Loose baery cable connecon Tighten nuts on cable connectors
Defecve switch assembly Replace switch assembly
Defecve motor Check for voltage at armature port
with switch pressed. If voltage is
present replace motor
Water has entered motor Drain and dry. Run in short bursts
without load unl completely dry
Motor runs too hot Long period of operaon Let winch cool down periodically
Motor runs slowly or without normal
power
Baery run down Recharge baery by running vehicle
engine
Insucient current or voltage Clean, ghten or replace the
connector
Motor runs, cable drum does not turn Clutch not engaged Push clutch knob (part#6) into IN
posion. If that does not work, ask a
qualied technician to check and
repair
Motor runs in one direcon only Defecve switch assembly Replace switch assembly
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE
TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF
ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS THERETO.
/
