Endurance Marine EMD2000SS Owner's manual

Brand: Endurance Marine

Model: EMD2000SS

Type: Owner's manual

Endurance Marine Products Ltd

210—19138 26 Ave Surrey, BC V3S 3V7

T 604 535 0669 TOLL FREE 1 877 535 0669

Info@endurance-marine.com

www.endurance-marine.com

Electric Winch

Installaon & Operaon Manual

Permanent Magnet

12 V DC

EMD2000SS STAINLESS STEEL WINCH

TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE

Due to connuing improvements, actual product may dier slightly from the product described herein

The Endurance winch is powered by a 1.5 hp permanent magnet motor designed for intermient general

duty use. It is not designed as an industrial hoist or to be used in the movement of people. A free spool

clutch disengages the gear box to allow cable to be manually pulled out. A tension plate eliminates fouling

the cable and spools evenly

FEATURES

Fast line speed

Low electric current draw

Automac load-holding brake

Power In and Power Out

Rated Line Pull 2000 lbs (907kgs), Single Line

Gear Reducon Rao 153:1

Motor (permanent magnet) 1.5 hp (1kw), 12 Volt DC

Drum Size (Diameter x Length) (Stainless Steel) 1.26” x 2.8” (32mm x 71mm)

Drum Flange (Stainless Steel) 3.78” (96mm)

Cable Supplied (Stainless Steel) min. break force 4000 lbs 5/32” x 35’ (4mm x 10.6m)

Hook (Stainless Steel) 3/16”

Overall Dimensions (L X W X H) 12.6” x 4.13” x 4.35” (320mm x 105mm x 110.5mm)

Net Weight 14.6 lbs (6.6 kg)

Mounng Bolt Paern 1.89” x 3” (48mm x 76mm)

SAFETY WARNINGS & PRECAUTIONS

1 Do not operate winch under inuence of drugs or alcohol

2 Read manual before using any winch

3 Always use heavy gloves when handling wire rope

4 Never hook the cable back upon itself. The cable can break under tension and cause injury and damage.

See Figure 1

5 Stay clear of wire rope and keep others away when in operaon or with load on wire. Do not stand in line

with a cable under tension

6 Inspect winch and wire rope before each use. Do not use winch if wire rope or winch shows wear or

damage

7 Replace any parts as needed before using the winch

8 Do not exceed the winch capacity and always have 5 wraps of cable on the drum

9 Do not place hands near the fairlead when winch is in operaon. Always use the protecve hand-saving

belt when spooling. See Figure 3

10 Do not use the winch as a hoist or to move people

11 Do not use winch to secure a load or tow vehicles

12 Do not submerge winch in water

13 Avoid injury and property damage, be safe and think rst before operang winch

14 Look to see where the drill bit will come through before drilling holes for installaon

15 Never drill into the gas tank or electrical wiring

16 Place towel or sandbag over wire while winch is in use

17 Do not allow winch to overheat. If hot or is too warm to touch, allow to cool down

SAFETY WARNINGS & PRECAUTIONS (connued)

Avoid connuous pulls from extreme angles as this will cause the wire rope to pile up on one end of the

drum (Figure 2). This can jam the wire rope in the winch causing damage to the rope or the winch.

CAUTION

Keep hands clear of wire rope,

hook and fairlead opening during

operaon. Always use handsaving

belt to hold hook when spooling

INSTALLATION INSTRUCTIONS

When installing the Endurance winch, your installaon may vary from the manual diagrams and instrucons included here due to

vehicle and mounng operaon in the structure. Always disconnect the baery from the vehicle to remove the electrical hazard

CAUTION

You may be required to drill holes in a structural support. Be sure the locaon will be strong enough to support the

rated pulling force of the 2000lb winch. Do not drill into wiring or gas tank! If the mounng bolts needed are a

dierent length than those supplied, use a bolt of equal or beer quality. Torque the kit’s 5/16” Grade 5 mounng

bolts to 12  lbs (1.7kg-m)

1 Prepare a at and secure locaon for the winch

2 Posion the winch over the mount and check for the operaon of the clutch lever to frame clearance. Check for re

to winch clearance. If ok, connue on to the next step

3 Secure the winch to the mounng bracket or surface chosen with the correct hardware

NOTE: make sure the winch mounng bolts and winch hardware have been checked for proper torque

4 Connect the wiring as shown in Figure 9 and double check each wire connecon for correct posion. Tie down the

wire as needed for a clean look and dependable service

CAUTION

When aaching wires to the motor terminals, hold the inner nut with a second wrench to avoid the terminal from

rotang in the housing. This will help avoid internal wire breakage. Connect the black wire to the baery last

NOTE: if the baery is of a type that will not accept the supplied terminals, you may have to nd the correct

adapters at a local automove store

CAUTION

Always use the safety hook strap when the hook is near the fairlead or winch drum

5 Before tesng the Endurance winch, pull and turn the clutch handle to the free posion. Always wear heavy gloves

when handling heavy wire rope. Pull about 2 feet of wire rope o the winch and place the clutch handle in the

engaged posion. See gure 6

WINCH OPERATION

1. CLUTCH OPERATION: The clutch is operated by pulling out the Clutch Knob (part#6) and rotang it about 45-90

degrees, see Figure 6. This will allow you to freespool the winch. Turn Clutch Knob (part#6) unl it pops back into

place this makes it go fully in gear

CAUTION Never release the wire rope while under tension. Doing this can badly damage the winch and/or cause

property damage and serious injury

2. Wire Rope Handling: Grab the Hook with Pulling Belt (part#21) and pull the wire rope to the desired length, then

aach the hook to item being pulled. Make sure the hook’s spring-loaded latch is set

CAUTION Always leave at least ve turns of wire rope on the drum. Review Winch Safety Warnings & Precauons

before connuing

3. While standing aside of the tow path, press (and hold) the push buon on the remote control to pull the load. If the

load will not move, release pull switch and check for obstacles blocking the load, or check to see if load is too heavy

for winch capacity

CAUTION This winch is designed for intermient use only, and should not be used in a constant duty applicaon.

The duraon of the pulling job should be kept as short as possible. If the winch motor becomes very hot to touch,

stop the winch and let it cool down for several minutes. Never pull for more than one minute at or near the rated

load. Do not maintain power to the winch if the motor stalls as it can damage the motor or gear

NOTE: A fully charged baery will give best service. The engine should be kept running during operaon

MAINTENANCE

1. All moving parts within the winch have been lubricated using high temperature lithium grease at the factory. No

internal lubricaon is required

2. Lubricate wire rope periodically using a light penetrang oil

Wire Rope Assembly replacement (to be performed only by a qualied service tech)

1. Move Clutch Knob (part#6) to the OUT posion

2. Extend Wire Rope Assembly (part#20) to its full length, Note how the exisng Wire Rope is connected to the inside

of the drum

3. Remove old Wire Rope Assembly and aach new one

4. Retract Wire Rope onto Drum (part#14) being careful not to allow kinking

GENERAL

1. Keep vehicle baery in good condion

2. Be sure that the winch baery cable is not drawn ght against any surfaces which could possibly damage it

3. Periodically remove and clean cable connecons to the baery fuse box and chassis ground. Corrosion will reduce

performance or may cause short

4. Cover the cables and winch when not in use

TROUBLESHOOTING

SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY

Motor does not turn on Switch assembly not connected

properly

Insert switch assembly rmly into the

connector

Loose baery cable connecon Tighten nuts on cable connectors

Defecve switch assembly Replace switch assembly

Defecve motor Check for voltage at armature port

with switch pressed. If voltage is

present replace motor

Water has entered motor Drain and dry. Run in short bursts

without load unl completely dry

Motor runs too hot Long period of operaon Let winch cool down periodically

Motor runs slowly or without normal

power

Baery run down Recharge baery by running vehicle

engine

Insucient current or voltage Clean, ghten or replace the

connector

Motor runs, cable drum does not turn Clutch not engaged Push clutch knob (part#6) into IN

posion. If that does not work, ask a

qualied technician to check and

repair

Motor runs in one direcon only Defecve switch assembly Replace switch assembly

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE

TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF

ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR

SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR

EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF

HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR

HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Endurance Marine EMD2000SS Owner's manual

Brand: Endurance Marine

Model: EMD2000SS

Type: Owner's manual

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Endurance Marine EMD2000SS Owner's manual

Endurance Marine EMD2000SS Owner's manual

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