Miller INTELLX/INTELLX PRO ROI Parts Manual

Type
Parts Manual
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
Intellx/Intellx Pro ROI
Intellx/Intellx Pro ROI Dual
Processes
Description
Wire Feeder
PM-285184A 202305
(Remote Operator Interface)
Intellx Pro ROI (Dual Shown)
™™
™™
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
Eff W/ Serial No. NA355542U
PARTS MANUAL
OM-285184 Page 2
SECTION 1 PARTS LIST
1
2
3
4
6
7
9
8
.Hardware is common and
not available unless listed.
10
11
285203-B
5
12
Figure 1-1. Intellx ROI Control Box
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-1. Intellx ROI Control Box
Quantity
1 279268 Panel Assy, Front Intellx Pro Feeder/ROI 1... .......... .. ............................
1 282117 Panel Assy, Front Intellx Feeder/ROI 1... ........... .. ...............................
1 284071 Panel Assy, Front Intellx Pro Feeder/ROI Dual 1... .......... .. .......................
1 284364 Panel Assy, Front Intellx Feeder/ROI Dual 1... .......... .. ...........................
2 285179 Label, Nameplate Miller Intellx ROI Lower 1... .......... .. ...........................
3 PC1 284946 Circuit Card Assy, ROI Network Comm W/Program 1... ... .. .. ...................
4 RC14, PLG8, 11... .....
280119 Receptacle, W/Leads & Plug 19Pin Ethernet (Feeder) 1................. .. .................
5 RC15, PLG10, 12... .....
279983 Receptacle, W/Leads & Plug 19Pin Ethernet (Pwr Src) 1................ .. ................
6 285177 Enclosure, Intellx ROI 1... .......... .. .............................................
7 134201 StandOff Support, PC Card .312/.375 W/Post&Lock .43 6... .......... .. ..............
8 285178 Wrapper, Intellx ROI 1... .......... .. ..............................................
9 S1 111997 Switch, Rocker Spst 10A 250VAC OnOff Visi Red Rock 1... .... ... .. ..............
10 287171 Bracket, Mtg Horizontal ROI To Swingarc 1... .......... .. ............................
11 285176 Bracket, Mtg Vertical Intellx ROI 1... .......... .. ....................................
12 RC3, RC4 239737 Receptacle, Banana Jack Blk 1032 Binding Post 2... .. ....................
PLG9 280007 Plug, W/Leads (Power Switch) (Not Shown) 1........ . .. .........................
PLG1, 19 280003 Plugs,W/Leads (UI Board To Motor Board) (Not Shown) 1....... .. ...............
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-285184 Page 3
282117-A
.Hardware is common and
not available unless listed.
5
4
3
2
6
1
Figure 1-2. Intellx ROI Front Panel Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-2. Intellx ROI Front Panel Assembly
Quantity
1 245663 Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring 3... ............... .. ..............
2 PLG6 280005 Switch Assy, Jog/Purge (Includes) 1... .... ..... .. ...............................
S2 200295 Switch, Rocker Spdt 15A 12V (ON)OFF(ON) 1........... ...... .... .................
3 Label, Nameplate Miller Intellx Feeder ... ..........................
(Order By Model And Serial Number) 1................................ .............................
4 281543 Panel, Front W/Studs 1... ............... .. ...........................................
5 PC2 281321 Circuit Card Assy, Intellx UI W/Program 1... .... ..... .. ...........................
6 281085 Bezel, Feeder (No Door) 1... ............... .. ........................................
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-285184 Page 4
284364-A
.Hardware is common and
not available unless listed.
5
4
3
2
1
6
Figure 1-3. Intellx ROI (Dual) Front Panel Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-3. Intellx ROI (Dual) Front Panel Assembly
Quantity
1 245663 Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring 3... ............... .. ..............
2 PLG6 280005 Switch Assy, Jog/Purge (Includes) 1... .... ..... .. ...............................
S2 200295 Switch, Rocker Spdt 15A 12V (ON)OFF(ON) 1........... ...... .... .................
3 Label, Nameplate Miller Intellx Feeder (Dual)... ..........................
(Order By Model And Serial Number) 1................................ .............................
4 281544 Panel, Front W/StandOffs 1... ............... .. ......................................
5 PC2 284365 Circuit Card Assy, Intellx UI W/Program (Dual) 1... .... ..... .. .....................
6 281085 Bezel, Feeder (No Door) 1... ............... .. ........................................
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-285184 Page 5
279268-B
.Hardware is common and
not available unless listed.
7
6
3
5
4
2
1
Figure 1-4. Intellx Pro ROI Front Panel Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-4. Intellx Pro ROI Front Panel Assembly
Quantity
1 279189 Door, Control Front Panel 1... ............... .. .......................................
2 245663 Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring 3... ............... .. ..............
3 PLG6 280005 Switch Assy, Jog/Purge (Includes) 1... .... ..... .. ...............................
S2 200295 Switch, Rocker Spdt 15A 12V (ON)OFF(ON) 1........... ...... .... .................
4 Label, Nameplate Miller Intellx Pro Feeder ... ..........................
(Order By Model And Serial Number) 1................................ .............................
5 279271 Panel, Front W/Studs 1... ............... .. ...........................................
6 PC2 275747 Circuit Card Assy, Intellx Pro UI W/Program 1... .... ..... .. .......................
7 279169 Bezel, Feeder (For Door) 1... ............... .. .......................................
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-285184 Page 6
284071-A
.Hardware is common and
not available unless listed.
7
6
3
5
4
2
1
Figure 1-5. Intellx Pro ROI (Dual) Front Panel Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-5. Intellx Pro ROI (Dual) Front Panel Assembly
Quantity
1 279189 Door, Control Front Panel 1... ............... .. .......................................
2 245663 Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring 3... ............... .. ..............
3 PLG6 280005 Switch Assy, Jog/Purge (Includes) 1... .... ..... .. ...............................
S2 200295 Switch, Rocker Spdt 15A 12V (ON)OFF(ON) 1........... ...... .... .................
4 Label, Nameplate Miller Intellx Pro Feeder (Dual)... ..........................
(Order By Model And Serial Number) 1................................ .............................
5 279272 Panel, Front W/Stand-Offs 1... ............... .. ......................................
6 PC2 275747 Circuit Card Assy, Intellx Pro UI W/Program 1... .... ..... .. .......................
7 279169 Bezel, Feeder (For Door) 1... ............... .. .......................................
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Notes
ORIGINAL INSTRUCTIONS PRINTED IN USA © 2022 Miller Electric Mfg. LLC 202201
Miller Electric Mfg. LLC
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International HeadquartersUSA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com
Model Name Serial/Style Number
Purchase Date (Date which equipment was delivered to original customer.)
Distributor
Address
City
State Zip
Please complete and retain with your personal records.
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Welding Supplies and Consumables
Options and Accessories
Personal Protective Equipment (PPE)
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Welding Process Handbooks
Contact the Delivering Carrier to:
For Service
Owner’s Record
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
Contact your Distributor for:
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Register your product at www.millerwelds.com/support/
productregistration
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Miller INTELLX/INTELLX PRO ROI Parts Manual

Type
Parts Manual

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