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KYLAND Technology SICOM6000 Series User manual

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SICOM6000
Industrial Ethernet Switch
User’s Manual
KYLAND Technology Co., Ltd.
SICOM6000User’sManual
SICOM6000IndustrialEthernetSwitch
User’sManual
Copyright©2010KYLANDTechnologyCO.,LTD.
Allrightsreserved.
Nopartofthisdocumentationmaybeexcerpted,reproduced,translated,annotatedor
duplicated,inanyformorbyanymeanswithoutthepriorwrittenpermissionofKYLAND
Corporation.
Publisher:KYLANDTechnologyCO.,LTD. 
Address:ChongxinCreativeBuilding,ShixingEastRoad18#,
ShijingshanDistrict,Beijing,China
Website:http://www.kyland.cn
Postcode:100041
Tel:(+8610)88796676
FAX:(+8610)88796678
E‐mail:sales@kyland.biz
Version:V1,March.2010
No.:27030058‐10

SICOM6000User’sManual
Preface
SICOM6000isanewgenerationmodularlayer3industrialEthernetswitchspeciallydesignedby
KYLAND Technology CO., LTD. based on its technology advantages andnumerousyearsof
research,developmentandproductionofindustrialEthernetswitch.Itshigh‐performanceswitch
engine,solidandsealedcasedesign,singleribbedfanlesscaseforhighefficientheatdissipation,
overcurrent, overvoltage and EMC protection at power input terminal, and excellent EMC
protection of RJ45 port make SICOM6000 applicable in harsh and dangerous industrial
environments. Fiber network redundancy function and dual redundant power inputs function
providemulti‐supportsforreliableoperationofthesystem.
The user’s manual for SICOM6000 Industrial Ethernet Switch mainly introduces the technical
principles,performanceindexes,installationandcommissioning,etc.Itisareferenceforusersin
system startup, expansion and routine maintenance. It is also apracticalteachingmaterialfor
usertrainingandtechnicianstudy.
Thismanualmainlyincludesthefollowingcontents:
Chapter1OverviewandsystemfeaturesofSICOM6000; 
Chapter2PerformanceandservicefunctionsofSIOCM6000;
Chapter3HardwarestructureofSICOM6000;
Chapter4InstallationofSICOM6000;
Chapter5FieldtestmethodsforSICOM6000;
Chapter6NetworktopologyandsystemconfigurationofSICOM6000;
AppendixAIntroducestwistedpairandpindistributionrulesofSICOM6000;
AppendixBIntroducescabletypesandspecificationsofSICOM6000;
AppendixCIntroducesabbreviationsusedinthismanual. 
Statement:Asproductandtechnologyupgradesandimprovesconstantly,thecontentsof
thisdo c u m e n t maynotcompletelyaccordwiththeactualproduct.Forproductupgrading
information,pleasevisitourcompany’swebsiteordirectlycontactwithourbusiness
representative.
SICOM6000User’sManual
Notice for Safety Operation
Thisproductperformsreliablyaslongasitisusedaccordingtotheguidance.Artificialdamageor
destructionoftheequipmentshouldbeavoided.  
z Readthismanualcarefullyandkeepitforfuturereference;  
z Donotplacetheequipmentsnearwatersourcesorhumidplaces;
z Donotplaceanythingonpowercableandputthecableinunreachableplaces;
z Donottieorwrapthecabletopreventfire.
z Power connectors and other equipment connectors should be firmly interconnected and
frequentlychecked.
Inthefollowingcases,pleaseimmediatelycutoffthepowersupplyandcontactourcompany:
1. Watergetsintotheequipments;
2. Equipmentdamageorshellbreakage;
3. Abnormal operation conditions of equipment or the demonstrated performances have
changed;
4. Theequipmentemitsodor,smokeormakesnoise.
z Pleasekeepopticalfiberplugsandsocketsclean.Duringtheoperationofequipments,donot
lookdirectlyatthecrosssectionofopticalfiber;  
z Pleasekeeptheequipmentclean;ifnecessary,wipetheequipmentwithsoftcottoncloth;
z Donotrepairtheequipmentbyyourself,unlessitisclearlyspecifiedinthemanual.
ExplanationofWarningMarks:
Thismanualusestwokindsofnoticeablewarningsignstoarouse special
attention of users during operation. The implications of these signs are as
follows:
Warning:payspecialattentiontothenotesbehindthemark,improper
operation will lead to serious damageoftheswitchorinjuryof the
operatingpersonnel.
SICOM6000User’sManual
Caution, attention, danger: remind the operators places that need to
payattentionto.  
SICOM6000User’sManual
Table of contents
Chapter 1: System Overview.................................................................................................................. 1
1.1ProductOverview ............................................................................................................................1
1.2ProductFeatures ..............................................................................................................................1
1.3PackingListandUnpackingCheck.................................................................................................3
Chapter 2: Performance Specifications.......................................................................................... 4
2.1SystemSpecifications ......................................................................................................................4
2.2ServiceInterface ..............................................................................................................................5
Chapter 3: Hardware Structure............................................................................................................ 7
3.1SystemStructure ..............................................................................................................................7
3.2DeviceStructure ...............................................................................................................................7
3.2.1Case................................................................................................................................................ 7
3.2.2BaseBoard .................................................................................................................................... 9
3.2.3MainControlModule...................................................................................................................10
3.2.4GigabitInterfaceModule ............................................................................................................ 11
3.2.5100MInterfaceModules.............................................................................................................13
3.2.5.1InterfaceModuleforFastEthernetCopperPorts .................................................................. 14
3.2.5.2InterfaceModuleforFastEthernetSFPSlots ......................................................................... 15
3.2.5.3InterfaceModuleforSerialPorts ............................................................................................ 17
3.2.6PowerModule.............................................................................................................................. 18
3.2.7BlindPlate ...................................................................................................................................22
3.3DeviceApplication......................................................................................................................... 22
Chapter 4 Hardware Installation.......................................................................................................24
4.1InstallationRequirements..............................................................................................................24
4.2 Installation ......................................................................................................................................24
4.3CableConnection ...........................................................................................................................25
SICOM6000User’sManual
4.4OpticalFiberConnection...............................................................................................................25
4.5CableWiring................................................................................................................................... 26
4.6HardwareMaintenance.................................................................................................................27
4.7Troubleshooting.............................................................................................................................28
4.8ModuleReplacement......................................................................................................................30
4.9SICOM6000ModuleDisassembly .................................................................................................30
4.10AssemblyandCommissionofSICOM6000Module...................................................................30
4.11SwitchRe‐installation ..................................................................................................................31
Chapter 5: Test Methods.........................................................................................................................32
5.1Selfinspection................................................................................................................................ 32
5.2TPPortTest....................................................................................................................................32
5.3FiberPortTest ............................................................................................................................... 32
Chapter 6：Networking and Configurations ..............................................................................34
6.1 Networking..................................................................................................................................... 34
6.2 Systemconfiguration.....................................................................................................................34
Appendix A: Twisted-pair and Pin Distribution........................................................................36
Appendix B: Cable Type and Specifications..............................................................................39
Appendix C: Glossary................................................................................................................................40
SICOM6000User’sManual
-1-
Chapter 1: System Overview
1.1ProductOverview
SICOM6000isanewgenerationmodularlayer3industrialEthernetswitchspeciallydesignedby
KYLAND Technology CO., LTD. based on its technology advantages andnumerousyearsof
research,developmentandproductionofindustrialEthernetswitch.Itshigh‐performanceswitch
engine,solidandsealedcasedesign,singleribbedfanlesscaseforhighefficientheatdissipation,
overcurrent, overvoltage and EMC protection at power input terminal, and excellent EMC
protection of RJ45 port make SICOM6000 applicable in harsh and dangerous industrial
environments. Fiber network redundancy function and dual redundant power inputs function
providemulti‐supportsforreliableoperationofthesystem.
SICOM6000 is a wall mounting structure and modular design for easy replacement, which
facilitates installation and maintenance. The height of the switch is 165.5mm. Its case, made of
aluminumalloy,adoptsmodulardesignwithcompletesealedstructureandIP40protectionclass.
All connectors use industrial products for reliable connection. SICOM6000 is designed with full
consideration of thermal design, reducing vibration design, EMC performance, etc. , completely
compliantwithEMCrequirementsregulatedinIEC61000.
Its modular design supports different interface modules, not only meeting different service
requirements, but also convenient for service expansion and maintenance. It supports dual
redundantpowerinputs.Whenthedeviceiselectrifiedbyanyone,itcanworknormally.
SICOM6000 series Gigabit industrial Ethernet switch supports powerful network management
function. The network management system supports CLI, TELNET, WEB, SNMP‐based network
managementsoftware,OPCnetworkmanagementsoftware.
1.2ProductFeatures
1. HighperformanceindustrialEthernetswitch
z 4Gigabitportsand24100MEthernetportsprovideflexiblenetworkingstructures,including
Gigabitand100Mredundantringnetwork
z GigabitSFPslots,supportshot‐swappableLCfiberportSFPmoduleandRJ45SFPmodule
z 24 10/100Base‐TX self‐adaptive Ethernet ports, 4 10/100/1000Base‐TX self‐adaptive
Ethernetports(fullduplex/halfduplex),supportautoMDI/MDI‐Xconnection
SICOM6000User’sManual
-2-
z The fiber ring network redundancy technology with recovery time less than 50ms, raising
thereliabilityofsystemcommunication 
z SupportsIEEE802.1Q‐basedVLANwithupto4094VLANs
z SupportsDT‐Ringprotocols,STP/RSTP/MSTP,VRRP,etc
z Supportsstaticrouting,equivalencerouting,policyroutingand multiple dynamic routings,
suchasRIPv1/v2,OSPFv2,BGPv4,etc.
z Supportsmulticastroutingprotocols:IGMP,PIM‐SM,PIM‐DM,DVMRP
z Backplane switching capacity is 36Gbps, hardware routing, forwarding layer 3 switching
packetswithwire‐speed
z Routingaddresstablesizeis30K
z SupportsQoSpolicyandmulti‐queuesschedulingalgorithm
z SupportsSNMP,RMON(1,2,3,9),TELNET,CLI,etc.networkmanagementprotocols
z SupportshardwareACLfunction,providingACLhardwarefilteringfromL2‐L7
z SupportsIGMPSnoopingdetectionfunction
z Supportsbroadcaststormcontrol
z Supportsfullduplexandhalfduplexmodeflowcontrol
z Supportsratelimitationwiththestepofn×64K
z Reliability:MTBF≥50000hours,MTTR<0.5hour
z Supportsalarmfunctionsincludingpoweralarm,IPcollisionalarm,MACcollisionalarm,ring
alarm
z FTP/TFTP‐basedonlinesoftwareupdate,easyforuser’sdevicemanagementandrenewal
z SICOM6000 supports graphical network configuration, management and maintenance
functions,remotemonitoringnetworkoperationstateandperformance,providingnetwork
faultdetection,diagnosis,locatingandalarm.
2. IndustrialPowerDesign
Supportindustrialpowersupply:12VDC(9‐18VDC),24VDC(18~36VDC),48VDC(36~72VDC)
Powerinputwithover‐current,over‐voltageandEMCprotection
SICOM6000User’sManual
-3-
3. Ruggedde s i g n
Single‐ribbed aluminum case design for high‐efficient heat dissipation (no fans); reliable
operationat‐40℃to+85℃
SolidandsealedaluminumcasewithIP40protectionclass,enablethe system to work in harsh
anddangerousindustrialenvironments 
1.3PackingListandUnpackingCheck
1. Packinglist
Pleaserefertothepackinglist
2. Unpackingcheck
Beforeopeningthecase,placeitstably,payattentiontothedirectionofthepackingcaseand
ensureitsrightsideisfacingupward,soastopreventSICOM6000 falling from the case after
openingit.Ifusingahardobjecttoopenthecase,donotoverextendthehardobjectintothe
casetoavoiddamageoftheequipmentsinsideit. 
After opening the case, please check the amount of SICOM6000 equipments according to the
packinglistandchecktheappearancequalityofSICOM6000.
  Warning: 
Forthebuilt‐inprecisepartsoftheequipment,pleasehandlewithcareandavoidstrenuousvibration
toavoidaffectingtheperformancesofequipments.
SICOM6000User’sManual
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Chapter 2: Performance Specifications
2.1SystemSpecifications
The system performance specifications of SICOM6000 industrial Ethernet switch are shown in
Table2‐1. 
Table2‐1SystemSpecifications
Specifications SICOM6000
QuantityofRJ45port Max3interfacemoduleswith8×10/100Base‐TXRJ45portsper
module
Quantity of redundant
Gigabitfiberorcopperports
One interface module with 4 combo Gigabit SFP slots or
10/100/1000Base‐TXRJ45ports
Quantityofredundant100M
fiberports
Max3interfacemoduleswith8 ×100Base‐FX‐SM/MMSFPslots
permodule
Quantityofserialports Max 3 interface modules with 4 RS232/485 serial ports per
module
Systemperformance
Standards: IEEE802.3, IEEE 802.3x, IEEE 802.3u, IEEE 802.3z,
IEEE 802.3ab,IEEE 802.1w, IEEE 802.1d, IEEE 802.1p, IEEE
802.1q,IEEE802.3ad,forwardinglayer3switchingpacketswith
wire‐speed
Max.filteringspeed:148810pps(100M),1488100pps(1000M)
Switchingmode:Store‐and‐Forward
Backplaneswitchingcapacity:36Gbps
Routingaddresstablesize:30K
EMC:EN61000
TPportparameters
Physicalport:shieldedRJ45
RJ45port:10/100/1000Base‐TX,supportingauto‐negotiation
Portstandard:inlinewithIEEE802.3abstandard
Transmissiondistance:<100m
Fiberportparameters
Wavelength:1310nm(SM)  1550nm(SM)  1310nm(MM)
Transmission distance: 10~80km (SM), <2km (MM) (Gigabit),
<5km(MM)(100M) 
Connectortype:SFP‐LC
SICOM6000User’sManual
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Transmissionspeed:1.25Gbps(Gigabit),125Mbps(100M)
Powersupply
Input voltage: 12VDC (9~18VDC), 24VDC (18~36VDC), 48VDC
(36~72VDC)
Input power consumption: <35W (<47W equipped with fiber
ports)
Over‐currentProtection:built‐in
Mechanicalparameters
Physical dimensions (height×width×depth): 165.5mm ×320mm
×236mm
Mountingmode:Wallmounting
Heat removal method: Single‐ribbed aluminum case without
fans.
Outlettype:backoutlet
Shellprotectionclass:IP40
Weight:5kg
Ambientconditions
Operatingtemperature:‐40℃～85℃
Storagetemperature:‐40℃～85℃
Humidity:0～95%(non‐condensing）
2.2ServiceInterface
1. 10/100Base‐TXRJ45ports.EachRJ45porthasself‐adaptivefunction,capableofautomatically
configuring between 10Base‐T and 100Base‐TX, between full duplex and half duplex mode,
supportingMDI/MDI‐Xauto‐connection.Thetransmissiondistanceislessthan100m.
2. 100M SFP slots. 100Base‐FX single mode or multi mode fiber ports.Themaxthroughputof
eachpairoffiberportsis100Mbpswithcompulsory100Mfullduplexworkingmode.Support
fiberlineredundancytechnologywithrecoverytimelessthan50ms.
3. 10/100/1000Base‐TX RJ45 ports. Each RJ45 port has self‐adaptivefunction,capableof
automaticallyconfiguringbetween10/100/1000M,betweenfullduplexandhalfduplexmode,
supportingMDI/MDI‐Xauto‐connection.Thetransmissiondistanceislessthan100m.
4. GigabitSFPslotssupportshot‐swappableGigabitsinglemodeor multi mode fiber port SFP
moduleandRJ45copperportSFPmodule.Themaxthroughputofeach pair of ports is
1000Mbps with compulsory 1000M full duplex working mode. Support redundancy
technologywithrecoverytimelessthan50ms.
SICOM6000User’sManual
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5. ComplieswithIEEE802.3/802.3u/802.3x/802.3z/802.3ab,etc
SICOM6000User’sManual
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Chapter 3: Hardware Structure
3.1SystemStructure
Regardinghardwaredesign,SICOM6000isalayer34G+24portmodular industrial Ethernet
switch.
ThehardwarestructureofSICOM6000isasFigure3‐1:
Figure3‐1HardwareStructure
3.2DeviceStructure
3.2.1Case
SICOM6000 case is a wall mounting modular structure. The entireunitadoptssix‐side‐enclosed
designwithprotectionclassuptoIP40.Thecase’sleftandrightpanelsaremadeofsingle‐ribbed
aluminum,whichareapartoftheheatdissipationsystem.Thesingleribbedstructuredoublesthe
heatdissipationareaandtheheat generated during the unit’s working is efficiently dissipated
intotheairviasingle‐ribbedsurfacewiththeformofradiationandconvection,whichgreatly
enhancethehightemperatureresistanceperformanceofequipment.Discardthetraditionalform
ofaxialfanforheatdissipation,notonlyreducingpowerconsumptionoftheentireunit,butalso
increasingthestabilityofthesystem.ThelayoutofSICOM6000caseisshowninFigure3‐2.
Itsdimensionis165.5mm×320mm×236mm(height×width×depth).
SICOM6000User’sManual
-8-
Figure3‐2CasedimensionsofSICOM6000series
Note:1:Maincontrolmodule
     2:Interfacemodulewith810/100Base‐TXRJ45ports
     3:Interfacemodulewith4RS232/485serialports
4:Interfacemodulewith8100MSFPslots
     5:Interfacemodulewith4combo1000MSFPslotsor10/100/1000Base‐TXRJ45ports
6:Powermodule
7:Single‐ribbedpanelforheatdissipation
8:Handle
9:Baseboard
10:Holetofixbaseboard
SICOM6000User’sManual
-9-

Warning:Thecaseofthisswitchisapartoftheheatdissipationsystemoftheunit.It 
maygethotduringworking,sonevertouchthecasewhentheequipmentisworking 
toavoidburning.

3.2.2BaseBoard
SICOM6000issetdifferentinterfacemodulesaccordingtoactualdemand.Copperportsandserial
portssupportRJ45connector,fiberportsadoptSFPslots.
SICOM6000supportsonepowermodulewithpowervoltage12VDC,24VDCor48VDC.
Attwosidesareholesforwallmountingandhandles. 
ThebaseboardstructureisshowninFigure3‐3,whichindicates the mounting locations for
variousmodules.
123456
1234
Figure3‐3:SICOM6000baseboard
SICOM6000User’sManual
-10-
Note:1:Slotformaincontrolmodule
2:Slot1forinterfacemodule
3:Slot2forinterfacemodule 
4:Slot3forinterfacemodule 
5:Slot4forGigabitinterfacemodule 
6 :  S lo t  f o r p o w e r  m odu le 
3.2.3MainControlModule
ThestructureofmaincontrolmoduleforSICOM6000industrialEthernetswitchisshowninFigure
3‐4.
Figure3‐4:Maincontrolmodule
Note:1:POW,RUN,ALARM,L1‐L4indicatorsinmaincontrolmodule
2:Aligningpinformaincontrolmodule
1. LEDsinmaincontrolmodule
SICOM6000User’sManual
-11-
Table3‐1LEDs
LEDStateDescription
On 12VDCpowerinput
POW Off No12VDCpowerinputorworkabnormally
Blinking  Maincontrolmoduleoperatesnormally
RUNOFF Maincontrolmoduleoperatesabnormally
ON Systemhasalarm
ALARM OFF Systemnoalarm
On  Interfacemodulesinslots1‐4
L1‐L4 Off Nointerfacemodulesinslots1‐4
3.2.4GigabitInterfaceModule
ThestructureofGigabitinterfacemoduleofSICOM6000isshownintheFigure3‐5.
Figure3‐5SICOM6000’sGigabitinterfacemodule
Note:1:POW,LINKindicatorsinGigabitInterfacemodule
2:GigabitSFPslot
SICOM6000User’sManual
-12-
3:GigabitRJ45ports
4:AligningpinforGigabitInterfacemodule
1. SFPGigabitfiber/copperports
SICOM6000has4comboGigabitSFPslotsor10/100/1000Base‐TXRJ45ports.SFPslotssupport
hot‐swappable 1000Base‐LX full duplex single mode or multi mode fiber port SFP module and
10/100/1000Base‐TXRJ45SFPmodule.Hot‐swappableSFPmodules: LCconnectorforfiberport,
RJ45connectorforTPport.Fiberportsshouldbeusedinpairs(TXandRXareapair).TXportis
fortransmission,connectedtoreceivingportRXinaremoteswitch;RXportisforreceiving,
connectedtothetransmittingportTXinthepairinthesameremoteswitch.Using1000Base‐LX
fiberportscanformredundantfiber ringnetworkwith therecoverytimelessthan 50ms,which
effectivelyincreasethereliabilityofnetworkoperation.TheSFPmodulesareshowninthebelow
Figure3‐6
8 7 6 5 4 3 2 1
Copperport Fiberport
GigabitSFPmoduleshotplugandplaysteps:
z TakeacloselookatSFPmodule.TherearetwobreaksonthefiberportSFPmodulewithLC
connectorandonebreakonthecopperportSFPmodulewithRJ45connector
z Inserting:InsertingtheendofmodulewithoutbreaksintotheSFPslotintheswitchuntilyou
hearasound. 
z Pullingout:PutdownthehandleintheSFPmodule,forminga90degreeanglewiththeport,
thenusethehandletopullouttheSFPmodulefromtheSFPslot. 
SICOM6000User’sManual
-13-
2. LEDsinGigabitinterfacemodule
Table3‐2LEDs
LEDStateDescription
ON 12VDCpowerinput
POWER OFF No12VDCpowerinputoroperatesabnormally.
Gigabitcopperport,SFPslotstatusLEDs(2LEDsperport/slot)
Blinking NetworkactivitiesintheportACT
(Green) Off  Nonetworkactivitiesintheport
On EffectivenetworkconnectionintheportLINK
(Yellow) Off Noeffectivenetworkconnectionintheport
3.2.5100MInterfaceModules
SICOM6000baseboardprovides3slotsfor100Minterfacemodules,supporting3kindsofmodules:
interface module for fast Ethernet Copper ports, interface moduleforfastEthernetSFPslots,
interfacemoduleforserialports.Differentinterfacemodulesaresetaccordingtoactualdemand.
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