GORMAN-RUPP PUMPS SF4A User manual

Brand: GORMAN-RUPP PUMPS

Model: SF4A

Category: Water pumps

Type: User manual

OM-06432-04

August 3, 2022

GORMAN‐RUPP PUMPS

www.grpumps.com

e2022 Gorman‐Rupp Pumps Printed in U.S.A.

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

WITH PARTS LIST

SUBMERSIBLE PUMP

MODEL

SF4A

Gorman‐Rupp pump online at

www.grpumps.com

Valid serial number and e‐mail address required.

RECORD YOUR PUMP MODEL AND SERIAL NUMBER

Please record your pump model and serial number in the

spaces provided below. Your Gorman‐Rupp distributor

needs this information when you require parts or service.

Pump Model:

Serial Number:

TABLE OF CONTENTS

INTRODUCTION PAGE I - 1.................................................

SAFETY ‐ SECTION A PAGE A - 1............................................

INSTALLATION - SECTION B PAGE B - 1....................................

PREINSTALLATION INSPECTION PAGE B - 1............................................

PUMP SEALS PAGE B - 1.............................................................

LUBRICATION PAGE B - 1.............................................................

PUMP INSTALLATION PAGE B - 1......................................................

Pump Dimensions PAGE B - 1.....................................................

Pump Motor Specifications PAGE B - 1..............................................

Lifting PAGE B - 2.................................................................

Positioning the Pump PAGE B - 2...................................................

Piping PAGE B - 3................................................................

ELECTRICAL CONNECTIONS PAGE B - 3...............................................

Field Wiring Connections (Incoming Power) PAGE B - 3...............................

Dual Voltage PAGE B - 3...........................................................

Motor Cable Grounding Test PAGE B - 3.............................................

Control Box Connections PAGE B - 4...............................................

Liquid Level Devices PAGE B - 5....................................................

OPERATION - SECTION C PAGE C - 1......................................

GENERAL INFORMATION PAGE C - 1..................................................

Pump Performance PAGE C - 1.....................................................

Control Box PAGE C - 4...........................................................

PUMP OPERATION PAGE C - 4........................................................

Liquid Temperature And Overheating PAGE C - 4.....................................

Impeller Rotation PAGE C - 5.......................................................

STARTING, STOPPING AND OPERATIONAL CHECKS PAGE C - 5.........................

Starting PAGE C - 5...............................................................

Stopping PAGE C - 6..............................................................

Operational Checks PAGE C - 6....................................................

COLD WEATHER PRESERVATION PAGE C - 7...........................................

LUBRICATION PAGE C - 7.............................................................

Draining Oil PAGE C - 7...........................................................

Condition of Oil Oil PAGE C - 7.....................................................

Adding Oil PAGE C - 7............................................................

TROUBLESHOOTING - SECTION D PAGE D - 1..............................

PREVENTIVE MAINTENANCE PAGE D - 3...............................................

PUMP MAINTENANCE AND REPAIR ‐ SECTION E PAGE E - 1.................

GENERAL INFORMATION PAGE E - 1..................................................

Lifting PAGE E - 1.................................................................

TABLE OF CONTENTS

(continued)

PARTS LISTS:

Pump Model Assembly PAGE E - 3.................................................

Motor Assemblies PAGE E - 5......................................................

PUMP AND SEAL DISASSEMBLY AND REASSEMBLY PAGE E - 6.........................

PUMP END DISASSEMBLY PAGE E - 6.................................................

Preparing Pump for Disassembly PAGE E - 6........................................

Pump Casing Removal PAGE E - 7.................................................

Draining Oil From Seal Cavity PAGE E - 7............................................

Impeller Removal PAGE E - 7......................................................

Lower Seal Removal PAGE E - 8....................................................

Upper Seal Removal PAGE E - 8...................................................

PUMP END REASSEMBLY PAGE E - 8..................................................

Cleaning and Inspection of Pump Parts PAGE E - 8...................................

Upper Seal Installation PAGE E - 10..................................................

Lower Seal Installation PAGE E - 10..................................................

Impeller Installation PAGE E - 11.....................................................

Pump Casing Installation PAGE E - 11................................................

Final Assembly PAGE E - 11........................................................

MOTOR DISASSEMBLY PAGE E - 12....................................................

Hoisting Bail Removal PAGE E - 12..................................................

Terminal Housing Assembly Removal PAGE E - 12.....................................

Rotor Shaft and Bearing Removal PAGE E - 12........................................

Stator Removal PAGE E - 13........................................................

MOTOR REASSEMBLY PAGE E - 14.....................................................

Stator Installation PAGE E - 14......................................................

Bearing and Rotor Shaft Installation PAGE E - 15......................................

Terminal Housing Assembly Installation PAGE E - 16...................................

Hoisting Bail Installation PAGE E - 17.................................................

VACUUM TESTING PAGE E - 17........................................................

Seal Cavity Testing PAGE E - 17.....................................................

Seal and Motor Cavity Testing PAGE E - 18...........................................

LUBRICATION PAGE E - 19.............................................................

Seal Cavity PAGE E - 19............................................................

Motor Bearings PAGE E - 19........................................................

OM-06432SF SERIES

PAGE I - 1INTRODUCTION

INTRODUCTION

Thank You for purchasing a Gorman‐Rupp SF Se

ries Pump. Read this manual carefully to learn

how to safely install and operate your pump. Fail

ure to do so could result in personal injury or dam

age to the pump.

Because pump installations are seldom identical,

this manual cannot possibly provide detailed in

structions and precautions for every aspect of

each specific application. Therefore, it is the re

sponsibility of the owner/installer of the pump to

ensure that applications not addressed in this

manual are performed only after establishing that

neither operator safety nor pump integrity are com

promised by the installation. Pumps and related

equipment must be installed and operated ac

cording to all national, local and industry stan

dards.

The pump motor must be operated through an ap

propriate control box matching the voltage and

other characteristics of the motor. The control box

must also provide for proper operation of the motor

protection devices such as the integral moisture

and thermal switches. Control boxes and other

control devices other than those integral to the

pump motor are not covered in this manual.

Pump construction is cast iron, with ductile iron im

peller and stainless steel shaft and hardware. The

pump is designed to handle raw, unscreened sew

age and effluents. The pump may be equipped

with an integral guide shoe which, when mounted

on guide rails in a wet well, engages an optional

base elbow. The pump may also be equipped with

a trash stand for floor mounting in a wet well. Op

eration is the same for either installation.

If there are any questions regarding the pump

which are not covered in this manual or in other lit

erature accompanying the unit, please contact

your Gorman‐Rupp distributor or the Gorman‐

Rupp Company:

The Gorman‐Rupp Company

P.O. Box 1217

Mansfield, Ohio 44901-1217

Phone: (419) 755-1011

or:

Gorman‐Rupp of Canada Limited

70 Burwell Road

St. Thomas, Ontario N5P 3R7

Phone: (519) 631-2870

The following are used to alert personnel to proce

dures which require special attention, to those

which could damage equipment, and to those

which could be dangerous to personnel:

Immediate hazards which WILL result in

severe personal injury or death. These

instructions describe the procedure re

quired and the injury which will result

from failure to follow the procedure.

Hazards or unsafe practices which

COULD result in severe personal injury

or death. These instructions describe

the procedure required and the injury

which could result from failure to follow

the procedure.

Hazards or unsafe practices which COULD

result in minor personal injury or product or

property damage. These instructions de

scribe the requirements and the possible

damage which could result from failure to

follow the procedure.

NOTE

Instructions to aid in installation, operation, and

maintenance or which clarify a procedure.

OM-06432SF SERIES

PAGE A - 1SAFETY

SAFETY - SECTION A

This information applies to the SF Se

ries submersible pump indicated on the

front cover of this manual.

In addition to this manual, see the sepa

rate literature covering the control box,

control accessories or other equipment

shipped with this pump.

Because pump installations are seldom

identical, this manual cannot possibly

provide detailed instructions and pre

cautions for each specific application.

Therefore, it is the owner/installer's re

sponsibility to ensure that applications

not addressed in this manual are per

formed only after establishing that nei

ther operator safety nor pump integrity

are compromised by the installation.

Before attempting to install, operate, or

service this pump, familiarize yourself

with this manual, and with all other liter

ature shipped with the pump. Unfamil

iarity with all aspects of pump operation

covered in this manual could lead to de

struction of equipment, injury, or death.

This pump is designed to handle raw

sewage and industrial wastes at tem

peratures of 104_F (40_C); Do not apply

at higher temperatures. Do not attempt

to pump volatile, flammable, or corro

sive liquids which may damage the

pump or endanger personnel as a result

of pump failure.

The electrical power used to operate

this pump is high enough to cause inju

ry or death. Obtain the services of a qu

alified electrician to make all electrical

connections.

The following precautions should be

taken before attempting to open or ser

vice the pump; otherwise, injury or

death could result.

1. Familiarize yourself with this man

ual.

2. Lock out incoming power to the

control box to ensure that the

pump will remain inoperative.

3. Allow the pump to completely cool

if overheated.

4. Close the discharge valve (if

used).

230V and 460V versions of this pump are

dual‐voltage; however, they are wired at

the factory only for the voltage shown on

the nameplate. Do not attempt to

change the voltage in the field. If de

sired to have the voltage changed, re

turn the pump to the factory or to an au

thorized Gorman‐Rupp repair facility

only. Otherwise, damage to the pump

and injury or death to personnel can re

sult.

Do not connect the pump motor directly

SF SERIESOM-06432

PAGE A-2 SAFETY

to the incoming power lines. The pump

motor is designed to operate through a

Gorman‐Rupp approved control box

which provides overload protection and

power control; otherwise, the pump

warranty will be voided. Make certain

that the pump and control box are prop

erly grounded and that the incoming

power matches the requirements of the

pump and controls. Install and operate

the control box in accordance with the

National Electric Code and all local

codes. Failure to follow the instructions

in this warning could result in injury or

death to personnel.

Do not attempt to lift this pump by the

motor or control cables, or the piping.

Attach proper lifting equipment to the

lifting bail fitted on the pump.

The electrical power used to operate

this pump is high enough to cause inju

ry or death. Obtain the services of a

qualified electrician to make all electri

cal connections. Make certain that the

pump and enclosure are properly

grounded; never use gas pipe as an

electrical ground. Be sure that the in

coming power matches the voltage and

phase of the pump and control before

connecting the power source. Do not

run the pump if the voltage is not within

the limits. If the overload unit is tripped

during pump operation, correct the

problem before restarting the pump.

The electrical power used to operate

this pump is high enough to cause inju

ry or death. Make certain that the control

handle on the control box is in the OFF

position and locked out, or that the pow

er supply to the control box has been

otherwise cut off and locked out, before

attempting to open or service the pump

assembly. Tag electrical circuits to pre

vent accidental start‐up.

Never attempt to alter the length or re

pair any power cable with a splice. The

pump motor and cable must be com

pletely waterproof. Injury or death may

result from alterations.

All electrical connections must be in ac

cordance with The National Electric

Code and all local codes. If there is a

conflict between the instructions pro

vided and N.E.C. Specifications, N.E.C.

Specifications shall take precedence.

All electrical equipment supplied with

this pump was in conformance with

N.E.C. requirements in effect on the

date of manufacture. Failure to follow

applicable specifications, or substitu

tion of electrical parts not supplied or

approved by the manufacturer, can re

sult in severe injury or death and void

warranty.

OM-06432SF SERIES

PAGE A - 3SAFETY

After the pump has been installed, make

certain that the pump and all piping or

hose connections are secure before op

eration.

Approach the pump cautiously after it

has been running. Although the motor is

cooled by dispersing heat through the

motor housing cooling fins into the liq

uid being pumped, normal operating

temperatures can still be high enough

to cause burns. The temperature will be

especially high if operated against a

closed discharge valve. Never operate

against a closed discharge valve for

long periods of time.

Do not remove plates, covers, gauges,

pipe plugs, or fittings from an over

heated pump. Vapor pressure within the

pump can cause parts being disen

gaged to be ejected with great force. Al

low the pump to completely cool before

servicing.

If this pump is used to handle sewage,

take necessary precautions during

maintenance and repair to prevent per

sonal contamination which could result

in illness.

Pumps and related equipment must be

installed and operated according to all na

tional, local and industry standards.

SF SERIES OM-06432

PAGE B - 1

INSTALLATION

INSTALLATION - SECTION B

Review all SAFETY information in Section A.

Since pump installations are seldom identical, this

section is intended only to summarize general rec

ommendations and practices required to inspect,

position, and arrange the pump and piping. If there

are any questions concerning your specific instal

lation, contact your Gorman‐Rupp distributor or

the Gorman‐Rupp Company.

The motor in these pumps is not designed

to be operated in air for more than 10 min

utes without overheating. The pumps must

be operated through liquid level controls to

maintain the level of liquid in the wet well so

that power to the motor is cut off when liq

uid falls below the midpoint of the motor

housing.

Automatic liquid level controls are available from

Gorman‐Rupp as options. For information on in

stalling and operating these controls, see the tech

nical data accompanying them.

PREINSTALLATION INSPECTION

The pump assembly was inspected and tested be

fore shipment from the factory. Before installation,

check for damage which may have occurred dur

ing shipment. Check as follows:

a. Inspect the pump assembly for cracks, dents,

damaged threads, and other obvious dam

age.

b. Check for and tighten loose attaching hard

ware.

c. Inspect the power cable for cuts or any other

obvious damage.

d. Check that amperes, phase, voltage, and

hertz indicated on the motor name plate

match the ratings on the control box and in

coming power.

e. Carefully read all tags, decals, and markings

on the pump assembly, and perform all duties

indicated.

f. Check for any oil leaks. If there is any indica

tion of an oil leak, see LUBRICATION in

MAINTENANCE AND REPAIR - SECTION

PUMP SEALS

This pump is equipped with two mechanical seals.

The lower seal is lubricated by the liquid being

pumped and prevents the liquid from entering the

seal housing cavity from the pump end. The upper

seal prevents oil from escaping from the seal hous

ing into the motor housing and acts as backup pro

tection in the event of lower seal failure.

LUBRICATION

The seal cavity is fully lubricated when shipped

from the factory. However, the lubrication level

must be checked before installing the pump (see

LUBRICATION in MAINTENANCE AND REPAIR

- SECTION E). If the oil level is abnormally low, de

termine the cause before putting the pump into

service.

The shaft bearings are permanently lubricated.

There is no other lubrication in the pump.

PUMP INSTALLATION

Pump Dimensions

For the approximate physical dimensions of your

pump, refer to the pump specification data sheet

or contact your Gorman‐Rupp distributor or the

Gorman‐Rupp Company.

Pump Motor Specifications

The motor furnished with this pump is a 60 Hz.,

Squirrel Cage, Induction Start, Class H Insulation

Rated 365_F (180_C).

OM-06432 SF SERIES

PAGE B - 2 INSTALLATION

See Table B-1 for motor specifications.

TABLE B-1. PUMP MOTOR SPECIFICATIONS

MODEL VOLTAGE/

PHASE

SIZE MOTOR

RPM

MAX

LOAD

AMPS

H.P. LOCKED

ROTOR

AMPS

SF4A 208/3 4” 15.0 1750 46.8 416

SF4A 230‐460‐575/3 4” 15.0 1750 42.4/21.2/17 376/188/150

SF4A 208/3 4” 20.0 1750 58.6 416

SF4A 230‐460‐575/3 4” 20.0 1750 53/26.5/21.2 376/188/150

SF4A 230‐460‐575/3 4” 24.0 1750 61.6/30.8/24.6 376/188/150

Lifting

Pump unit weights will vary depending on the

mounting and drive provided. Check the shipping

tag on the unit packaging for the actual weight, and

use lifting equipment with appropriate capacity.

Drain the pump and remove all customer‐installed

equipment such as suction and discharge hoses

or piping before attempting to lift existing, installed

units.

Positioning the Pump

NOTE

Before installing and operating the pump, check

the direction of impeller rotation to ensure that the

pump is properly wired at the control box. See IM

PELLER ROTATION, SECTION C.

This pump may be mounted on guide rails or

cables for use with optional discharge elbow/base

plate kits, or it may be mounted on a trash stand

with an optional discharge elbow.

If the pump is configured for a guide rail/guide

cable application, the pump will be equipped with

a rail guide shoe which connects to the discharge

optional elbow/baseplate. When lowered into

place, the pump is automatically and securely con

nected to the elbow/baseplate and the piping sys

tem. For information on installing the guide rails,

see the literature accompanying them.

NOTE

When engaging the guide shoe and elbow/base

plate, make sure that the connection is not impeded

by mounting hardware, and that the guide shoe is

fully seated in the baseplate.

To install a pump configured for a guide rail/guide

cable application, engage the guide shoe at the

top of the guide rails and use a suitable lifting de

vice attached to the lifting handle to lower the

pump into the wet well. When the pump and guide

shoe engages the discharge elbow/baseplate, it

will form an automatic seal.

If the pump is mounted on a trash stand, secure a

discharge hose or pipe to the optional discharge

elbow and use a suitable lifting device attached to

the lifting handle to lower the pump into the wet

well.

Make certain that the pump and stand sit level in

the wet well.

Regardless of the installation configuration, the

maximum recommended submergence depth

is 65 feet (20 meters).

After installation in the wet well, reel in any slack in

the cables so that they are not dragged into the

pump suction.

SF SERIES OM-06432

PAGE B - 3

INSTALLATION

Piping

NOTE

Refer to Pump Performance in OPERATION -

SECTION C when determining the most efficient

piping installation.

No suction piping is required in a standard sub

merged operation.

Either hose or rigid pipe may be used to make dis

charge connections. The discharge line must be

independently supported to avoid vibration and

strain on the pump. For maximum pumping capac

ity, keep the line as short and straight as possible.

Elbows and fittings used in a discharge line in

crease friction losses; minimize their use.

It is recommended that a check valve or throttling

valve be installed in the discharge line to control si

phoning or back flow when the pump is shut off.

ELECTRICAL CONNECTIONS

Install and operate this pump in accor

dance with the National Electrical Code

and all local codes. Have a qualified

electrician perform all checks and con

nections in this section.

Never attempt to alter the length of the

pump motor cable or to repair it with a

splice. The power cable and pump mo

tor must be kept completely waterproof.

Serious damage to the pump and injury

or death to personnel can result from

any alteration to the cable.

Field Wiring Connections (Incoming Power)

Field wiring is not provided with this pump, and

must be supplied by the user. The field wiring must

be of the proper size and type to ensure an ade

quate voltage supply to the pump. Voltage avail

able at the motor must be within the range indi

cated in Table B-2.

TABLE B-2. MOTOR VOLTAGE LIMITS

NOMINAL

VOLTAGE

3230 207 253

PHASE MINIMUM

VOLTAGE

MAXIMUM

VOLTAGE

3460 414 506

3575 517 632

3208 187 229

Use conduit cable clamps to secure the incoming

field wiring to the control box. Make certain all con

nections are tight. If necessary, support the cable

weight to prevent excessive strain on cable clamps

and cable.

Dual Voltage

230V and 460V versions of these pumps

are dual‐voltage; however, they are

wired at the factory only for the voltage

shown on the nameplate. Do not attempt

to change the voltage in the field. If de

sired to have the voltage changed, re

turn the pump to the factory or to an au

thorized Gorman‐Rupp repair facility

only. Otherwise, damage to the pump

and injury or death to personnel can re

sult.

Motor Cable Grounding Test

Do not connect the pump power or con

trol cables to the control box or incom

ing voltage before verifying the pump

ground. Otherwise, personnel will be

exposed to serious injury or death.

Connect one lead of a lamp, bell or similar testing

device to the motor cable green/yellow ground

OM-06432 SF SERIES

PAGE B - 4 INSTALLATION

lead (s). Connect the second test lead to an unin

sulated point on the pump body. The test circuit

should close.

If the test circuit does not close, there is a defect in

the cable or motor which must be corrected.

Control Box Connections

The pump warranty is void if the motor is

not operated through a control box ap

proved by Gorman‐Rupp.

This pump is shipped completely wired for the volt

age shown on the nameplate and is ready for op

eration through an approved control box.

Ground the control box in accordance with the in

structions accompanying it.

Ground the pump to the control box using the pow

er cable ground(s) and ground check wire (if so

equipped). Secure the ground wire(s) and ground

check wire (if so equipped) to the grounding lug(s)

inside the control box to ensure a thorough ground

for the pump.

Ground the pump using the power cable

ground wire(s) before applying line po

tential. Failure to properly ground the

pump could result in damage to the

pump or control and/or injury or death to

personnel.

Refer to Figures B-1 and connect the pump motor

cable to the control box.

Figure B-1. Three Phase Power

Cable Connections

Control leads P1 and P2 provide the motor with

thermal protection. Control leads W1 and W2 pro

vide the motor with moisture protection. Refer to

Figure B-2 and connect the pump control cable to

the control box.

Figure B-2. Control Cable Connections

The thermal protection contacts will auto

matically re-close when the motor cools

to the established safe operating tempera

ture. Whenever automatic restarting is not

desirable, connect only to controls which

are wired for manual restart.

Refer to the appropriate wiring diagram accompa

nying the control box when making electrical con

nections.

SF SERIES OM-06432

PAGE B - 5

INSTALLATION

Liquid Level Devices

Optional controls available from Gorman‐Rupp

may provide a means to automatically regulate the

liquid level. These control boxes may be con

nected to the following sensing devices which per

form either filling or dewatering functions (see Fi

gure B-3).

The internal wiring of the sensing devices

are different for filling and dewatering func

tions. Be sure to follow the instructions in

cluded with the option before making con

nections.

SDiaphragm Type: two fixed‐position sen

sors (upper and lower) each contain a dia

phragm which flexes with changes in liquid

level, thus activating an enclosed miniature

switch.

SBulb (Float) Type: a bulb raises or lowers

(floats) with the liquid level, thus activating

an enclosed miniature switch.

Other types of liquid level devices may also be

used. Consult the factory for the liquid level device

best suited for your application.

Liquid level devices must be positioned far

enough to allow 6 minutes between starts.

If the pump motor cycles more than 10

starts per hour, it will over‐heat, resulting in

damage to the motor windings or control

box components.

PUMP

CONTROL BOX

LIQUID LEVEL

RANGE

ON (FILLING)

TO LEVEL CONTROL CIRCUIT

IN MAIN CONTROL

BOX

OFF

DEWATERING

PUMP

CONTROL BOX

TO LEVEL CONTROL CIRCUIT

IN MAIN CONTROL

BOX

LIQUID LEVEL

RANGE

OFF

DEWATERING

ON (FILLING)

DIAPHRAGM TYPEBULB (FLOAT) TYPE

Figure B-3. Liquid Level Devices

SF SERIES OM-06432

PAGE C - 1OPERATION

OPERATION - SECTION C

GENERAL INFORMATION

Review all SAFETY information in Section A.

This pump is designed to handle most

non‐volatile, non‐flammable liquids. Do

not attempt to pump any liquids for

which your pump is not approved, or

which may damage the pump or endan

ger personnel as a result of pump fail

ure. Consult the factory for specific ap

plication data.

Follow the instructions on all tags, labels and de

cals attached to the pump.

Pump Performance

Since operation of the pump motor is de

pendent upon the quality and performance

of the electrical controls, the pump warran

ty is valid only when controls have been

specified or provided by The Gorman‐

Rupp Company.

In the performance curves which follow, perform

ance is based on 70_F (21_C) clear water at sea

level. The performance of your pump may be differ

ent due to such factors as viscosity, specific grav

ity, elevation, temperature and impeller trim.

NOTE

The curves apply to standard production models. If

your pump serial number is followed by an “N”,

your pump is not a standard production model.

Contact the Gorman‐Rupp Company to verify per

formance.

OM-06432 SF SERIES

PAGE C - 2 OPERATION

SF4A 230/460/575V 3P PERFORMANCE CURVE

SF SERIES OM-06432

PAGE C - 3OPERATION

SF4A 208V 3P PERFORMANCE CURVE

OM-06432 SF SERIES

PAGE C - 4 OPERATION

Control Box

Control boxes are available as optional equipment

from the factory. The control boxes contain con

trols for starting and stopping the pump, and pro

vide overload protection for the pump motor. The

pump control may be equipped with an optional

automatic liquid level sensing device, in which

case those circuits are also contained within the

control box.

Since operation of the pump motor is dependent

upon the quality and performance of the electrical

controls, the pump warranty is valid only when

controls have been specified or provided by The

Gorman‐Rupp Company.

The pump motor and control box are not

designed to be explosion‐proof. Do not

operate in an explosive atmosphere.

Any control box used to operate the

pump must be approved by the Gor

man‐Rupp Company for the application.

Improper location of a non‐explosion

proof control box could result in de

struction of equipment, injury or death

to personnel.

See the operating instructions furnished with the

control box, and with other optional accessories

and controls, before attempting to start the pump.

PUMP OPERATION

Liquid Temperature and Overheating.

Overheated pumps can cause severe

burns and injury. If the pump becomes

overheated:

1. Stop the pump immediately.

2. Lock out the power to the control

panel to ensure that the pump will

remain inoperative.

3. Allow the pump to completely cool

if overheated.

4. Close the discharge valve (if

used).

5. Refer to instructions in this manual

before restarting the pump.

Overheating can occur if the pump is misapplied;

if it is started more than 10 times within one hour;

if the temperature of the liquid being pumped ex

ceeds the temperature for which the pump was de

signed, if the control box fails to provide overload

or thermal protection, or if the pump is operated

against a closed discharge valve for an extended

period of time.

Do not start the pump more than 10 times

per hour. If the motor does not cool be

tween starts it will overheat, resulting in

damage to the motor windings.

Approach the pump cautiously after it

has been running. Although the motor is

cooled by the liquid being pumped, nor

mal operating temperatures can be high

enough to cause burns. The tempera

ture will be especially high if operated

against a closed discharge valve. Never

operate against a closed discharge

valve for long periods of time.

If overheating does occur, stop the pump immedi

ately and allow it to cool before servicing it. Ap

proach any overheated pump cautiously.

Overheated pumps can cause severe

SF SERIES OM-06432

PAGE C - 5OPERATION

burns and injuries. If overheating of the

pump occurs:

1. Stop the pump immediately.

2. Ventilate the area.

3. Allow the pump to completely cool.

4. Check the temperature before ser

vicing.

5. Vent the pump slowly and cau

tiously

6. Refer to instructions in this manual

before restarting the pump.

Impeller Rotation

Check impeller rotation as follows before operation

to ensure that the impeller is rotating in the correct

direction.

While checking impeller rotation, secure

the pump to prevent the power cable from

coiling.

Suspend the pump from the lifting device fitted on

the pump. Apply power briefly and note the direc

tion of pump kickback. As viewed from the top, the

pump should kick in a counterclockwise direc

tion; this will indicate that impeller rotation is cor

rect.

If the pump kicks in a clockwise direction, impeller

rotation is incorrect. If the pump is powered by a

three‐phase motor, have a qualified electrician in

terchange the control box connections of any two

pump motor power leads. Re‐check pump kick

back; it should now be in a counterclockwise direc

tion.

If rotation is incorrect on a single‐phase motor, con

tact the factory before installing the pump.

The electrical power used to operate

this pump is high enough to cause inju

ry or death. Make certain that incoming

power is off and locked out before inter

changing motor leads.

DIRECTION OF

KICKBACK

AT STARTUP

Figure C-1. Checking Pump Rotation

STARTING, STOPPING, AND

OPERATIONAL CHECKS

Starting

Do not attempt to operate the pump until

impeller rotation has been checked; im

proper rotation will affect pump perform

ance and may damage the pump.

Follow the instructions accompanying the control

box, start the pump, and run any recommended

checks.

Do not start the pump more than 10 times

per hour. If the pump motor does not cool

OM-06432 SF SERIES

PAGE C - 6 OPERATION

between starts, it will over‐heat, resulting in

damage to the motor windings.

Stopping

Follow the instructions accompanying the control

box for stopping the pump.

The integral thermal overload device

will shut off the motor if the temperature

rises above design limits. When the

pump cools and the temperature falls

below these limits, the motor will restart

automatically. To avoid the hazards of

an unexpected motor start‐up, do not at

tempt to handle or service the pump un

less all power to the motor has been

shut off and locked out at the control

box; otherwise, serious personal injury

could result.

During motor shutoff by the thermal

overload device, control box circuits re

main live. Do not attempt to service any

control box components unless incom

ing power has been shut off.

To stop the pump, turn the control handle OFF,

thereby opening the circuit breakers. This does

not terminate incoming power through the field

wiring connected to the control box.

After stopping the pump, be sure to perform all re

quired maintenance and preservation procedures.

Operational Checks

To detect minor problems, check the pump for

proper operation when it is first started, and at peri

odic intervals during operation.

To avoid serious damage to the pump,

check for unusual noises or excessive vi

bration while the pump is running. If noise

or vibration is excessive, stop operation

and refer to the troubleshooting chart in the

maintenance and repair manual.

The suction inlet or impeller may become clogged

with debris. In some cases, stopping the pump

momentarily may backflush this blockage. If back

flushing does not clear the debris, remove the

pump from the sump or wet well and clear manu

ally.

Never introduce air or steam pressure

into the pump casing to remove a block

age. This could result in personal injury

or damage to the equipment. If back

flushing is absolutely necessary, limit

liquid pressure input to 50% of the maxi

mum permissible operating pressure

shown in the pump performance curve.

Check the pump for overheating. Overheating can

occur if the pump is misapplied, required to start

repeatedly, if the control box fails to provide over

load or thermal protection, or if the pump is oper

ated against a closed discharge valve for an ex

tended period of time.

Do not start the pump more than 10 times

per hour. If the motor does not cool be

tween starts it will overheat, resulting in

damage to the motor windings.

SF SERIES OM-06432

PAGE C - 7OPERATION

Check the oil level(s) as indicated in the following

LUBRICATION section.

COLD WEATHER PRESERVATION

Do not attempt to thaw the pump by us

ing a torch or other source of flame. This

could damage gaskets, O‐rings or heat

the oil in the seal housing above critical

temperatures, causing the pump to rup

ture or explode.

The pump will not freeze as long as the casing is

submerged in liquid. If the casing is not sub

merged, or if the liquid begins to freeze, remove the

pump from the sump or wet well and dry it thor

oughly. Run the pump for two or three minutes to

dry the inner walls.

If the pump does freeze while it is out of the liquid,

submerge it until thawed; if the liquid is near freez

ing, the pump must be submerged for an extended

period of time. Check thawing by starting the pump

and checking that the shaft rotates freely. If the

pump remains frozen, allow additional thawing

time before attempting to restart.

If submerging does not thaw the pump, move it

into a warm area until completely thawed.

LUBRICATION

Do not remove plates, covers, gauges,

pipe plugs or fittings from an over

heated pump. Vapor pressure within the

pump can cause parts being disen

gaged to be ejected with great force. Al

low the pump to completely cool before

servicing.

On a new pump, check the oil level in the seal cav

ity before initial startup, and drain and replace the

oil after the first 200 hours of operation. Following

this, check the oil level in the seal cavity after the

first two weeks of operation, and every month

thereafter.

Before installing or removing the lubrication plugs,

always clean the area around the plugs to prevent

contamination.

Draining Oil

Refer to the Parts List in Maintenance and Repair

- Section E for drain plug location.

Lay the pump on its side with one of the pipe plugs

(7) facing up. Clean any dirt from around the plug.

Remove the plug slowly to release any pressure

and install a short 3/8‐inch NPT nipple in the hole.

Roll the pump and drain the seal oil into a clean

container.

Condition Of Oil

Check the condition of the oil drained from the

pump. Clear oil indicates that the pump seal(s) are

functioning properly. If the oil is milky or contains

a small amount of water, it must be changed.

If the oil contains a large amount of water, it must

be changed, and the seal(s) must be checked be

fore the pump is put back in operation (Mainte

nance and Repair - Section E).

Adding Oil

Refer to Maintenance and Repair - Section E for

the oil capacity for filling the seal cavity in your

pump.

The grade of lubricant used is critical to the opera

tion of this pump. Use premium quality submers

ible pump oil as specified in Table E-2 in Mainte

nance and Repair - Section E. Oil must be stored

in a clean, tightly closed container in a reasonably

dry environment.

When lubricating the seal cavity, position the pump

vertically after draining the oil as indicated above

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GORMAN-RUPP PUMPS SF4A User manual

Brand: GORMAN-RUPP PUMPS

Model: SF4A

Category: Water pumps

Type: User manual

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GORMAN-RUPP PUMPS SF4A User manual

GORMAN-RUPP PUMPS SF4A User manual

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