Toro Power Clear 38583 User manual
- Category
- Snow throwers
- Type
- User manual
This manual is also suitable for
FormNo.3358-430RevB
PowerClear™Snowthrower
ModelNo.38583—SerialNo.280000001andUp
ModelNo.38584—SerialNo.280000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Safety
ThissnowthrowermeetsorexceedstheB71.3
specicationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert
youtopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoid
possibleinjuryordeath.
Improperlyusingormaintainingthissnowthrower
couldresultininjuryordeath.Toreducethis
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
potential,complywiththefollowingsafety
instructions.
Thissnowthroweriscapableofamputatinghands
andfeetandofthrowingobjects.Failuretoobserve
thefollowingsafetyinstructionscouldresultin
seriousinjury.
Training
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
unit.Bethoroughlyfamiliarwiththecontrolsand
theproperuseoftheequipment.Knowhowtostop
theunitanddisengagethecontrolsquickly.
•Neverallowchildrentooperatetheequipment.
Neverallowadultstooperatetheequipmentwithout
properinstruction.
•Keeptheareaofoperationclearofallpersons,
particularlysmallchildren.
•Exercisecautiontoavoidslippingorfalling.
Preparation
•Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
•Donotoperatetheequipmentwithoutwearing
adequatewintergarments.Avoidloosetting
clothingthatcangetcaughtinmovingparts.Wear
footwearthatwillimprovefootingonslippery
surfaces.
•Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always
placecontainersontheground,awayfromyour
vehicle,beforelling.
–Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitonthe
ground.Ifthisisnotpossible,thenrefuelsuch
equipmentonatrailerwithaportablecontainer,
ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes,
untilrefuelingiscomplete.Donotuseanozzle
lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
•Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallunitswithelectricstarting
motors.
•Donotattempttoclearsnowfromagravelor
crushedrocksurface.Thisproductisintendedfor
useonlyonpavedsurfaces.
•Neverattempttomakeanyadjustmentswhile
theengineisrunning(exceptwhenspecically
recommendedbymanufacturer).
•Alwayswearsafetyglassesoreyeshieldsduring
operationorwhileperforminganadjustmentor
repairtoprotecteyesfromforeignobjectsthatmay
bethrownfromthemachine.
Operation
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
•Exerciseextremecautionwhenoperatingonor
crossinggraveldrives,walks,orroads.Stayalertfor
hiddenhazardsortrafc.
•Afterstrikingaforeignobject,stoptheengine,
removetheignitionkey,thoroughlyinspectthesnow
throwerforanydamage,andrepairthedamage
beforerestartingandoperatingthesnowthrower.
•Iftheunitshouldstarttovibrateabnormally,stop
theengineandcheckimmediatelyforthecause.
Vibrationisgenerallyawarningoftrouble.
•Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtherotorbladehousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
•Whencleaning,repairing,orinspectingthesnow
thrower,stoptheengineandmakecertainthatthe
rotorbladesandallmovingpartshavestopped.
•Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthesnowthrower
inoroutofthebuilding.Opentheoutsidedoors;
exhaustfumesaredangerous.
•Exerciseextremecautionwhenoperatingonslopes.
•Neveroperatethesnowthrowerwithoutproper
guardsandothersafetyprotectivedevicesinplace
andworking.
•Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.Keepchildren
andothersaway.
•Donotoverloadthemachinecapacitybyattempting
toclearsnowattoofastarate.
2
•Lookbehindandusecarewhenbackingupwiththe
snowthrower.
•Disengagepowertotherotorbladeswhensnow
throweristransportedornotinuse.
•Neveroperatethesnowthrowerwithoutgood
visibilityorlight.Alwaysbesureofyourfooting,and
keeparmholdonthehandles.Walk;neverrun.
•Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
Handcontactwiththerotatingrotorbladesinsidethe
dischargechuteisthemostcommoncauseofinjury
associatedwithsnowthrowers.Neveruseyourhandto
cleanoutthedischargechute.
Toclearthechute:
•Shuttheengineoff!
•Wait10secondstobesuretherotorbladeshave
stoppedrotating.
•Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
•Checkallfastenersatfrequentintervalsforproper
tightnesstobesuretheequipmentisinsafeworking
condition.
•Neverstorethemachinewithfuelinthefueltank
insideabuildingwhereignitionsourcesarepresent,
suchashotwaterheaters,spaceheaters,orclothes
dryers.Allowtheenginetocoolbeforestoringin
anyenclosure.
•AlwaysrefertotheOperator’sManualforimportant
detailsifthesnowthroweristobestoredforan
extendedperiod.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
•Runthemachineafewminutesafterthrowingsnow
topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknow.
•Rotatingrotorbladescaninjurengersor
hands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthesnowthrower.
Keepyourface,hands,feet,andanyotherpart
ofyourbodyorclothingawayfrommovingor
rotatingparts.
•Beforeadjusting,cleaning,repairing,andinspecting
thesnowthrower,andbeforeuncloggingthe
dischargechute,stoptheengine,removethekey,
andwaitforallmovingpartstostop.
•Beforeleavingtheoperatingposition,stopthe
engine,removetheignitionkey,andwaitforall
movingpartstostop.
•Ifashield,safetydevice,ordecalisdamaged,
illegible,orlost,repairorreplaceitbeforebeginning
operation.Also,tightenanyloosefasteners.
•Donotsmokewhilehandlinggasoline.
•Donotusethesnowthroweronaroof.
•Donottouchtheenginewhileitisrunningorsoon
afterithasstoppedbecausetheenginemaybehot
enoughtocauseaburn.
•Performonlythosemaintenanceinstructions
describedinthismanual.Beforeperformingany
maintenance,service,oradjustment,stoptheengine
andremovethekey.Ifmajorrepairsareeverneeded,
contactanAuthorizedServiceDealer.
•Donotchangethegovernorsettingsontheengine.
•Whenstoringthesnowthrowerformorethan30
days,drainthefuelfromthefueltanktoprevent
apotentialhazard.Storefuelinanapprovedfuel
container.Removethekeyfromtheignitionswitch
beforestoringthesnowthrower.
•PurchaseonlygenuineTororeplacementpartsand
accessories.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst
thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
108-4939
1.Cuttingdismemberment,rotorbladeshazard;donotplace
yourhandinthechute;removetheignitionkeyandreadthe
instructionsbeforeservicingorperformingmaintenance.
108-4928(Model38584only)
1.Warning—readthe
Operator’sManual.
5.EngineswitchOff
2.Cutting/dismemberment
hazard,rotorblades—stop
theenginebeforeleaving
themachine.
6.Primer
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
7.Pushtheprimertwiceto
primetheengine.
4.EngineswitchOn
8.Plugthemachineinto
powertheelectricstarter.
114-3752(Model38583only)
1.Warning—readthe
Operator’sManual.
5.EngineswitchOff
2.Cutting/dismemberment
hazard,rotorblades—stop
theenginebeforeleaving
themachine.
6.Primer
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
7.Pushtheprimertwiceto
primetheengine.
4.EngineswitchOn
110–9382
1.Choke
114-3793
1.Hotsurface(onexhaustbafe)
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1.
Nopartsrequired
–
Unfoldthehandle.
Screws
3
2.
Chuteassembly
1
Installthedischargechute.
1.UnfoldingtheHandle
Procedure
1.Loosenthelowerhandleknobs,pulloutthehandle
boltsuntilyoucanmovethehandlefreely,androtate
thehandletotheoperatingposition(Figure3).
Figure3
1.“U”-shapedhandlelock(2)
2.Handleknobs
2.Inserttheendofthe“U”-shapedhandlelockinto
theopenholeinthehandleandtightenthehandle
knobsuntiltheyaresnug(Figure4).
Figure4
Important:Ensurethatyoudonotpinchor
kinkthecontrolcableortheQuickShoot™
cables(Figure5).
Figure5
1.Controlcable2.QuickShoot™cables
5
2.InstallingtheDischarge
Chute
3
Screws
1
Chuteassembly
Procedure
Installthedischargechuteasshown(Figure6).
Figure6
1.Dischargechute
2.Screw(3)
Note:Foreasierinstallation,useasmallratchetwrench
totightenthescrews.
Important:Donotovertightenthescrews;
otherwiseyoumaydamagethedischargechuteand
preventitfromturningfreely.
3.AdjustingtheControlCable
Procedure
RefertoAdjustingtheControlCableinMaintenance.
ProductOverview
Figure7
1.Chutedeectortrigger
6.Primer
2.Controlbar
7.Ignitionkey
3.Fueltankcap8.Electric-startbutton
(model38584only)
4.QuickShoot™control9.Chokelever
5.Recoilstarthandle
10.Chutedeector
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
•Topreventastaticchargefromigniting
thegasoline,placethecontainerand/or
snowthroweronthegroundbeforelling,
notinavehicleoronanobject.
•Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
•Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
6
MixingGasolineandOil
Thissnowthrowerusesa50:1gasoline-to-oilmixture.
UseToro50:12-CycleOil(FuelStabilizerAdded)
oranequivalenthigh-grade,NMMATCWIII-certied
2-cycleoil.
Important:Topreventenginedamage,donotuse
automotiveoil(suchasSAE30or10W30)orfuel
mixedatthewronggasoline-to-oilratio.
1.PourahalfUSgallon(1.9liters)offresh,unleaded
gasolineintoanapprovedfuelcontainer.
2.Add2-cycleoiltothegasolineaccordingtothechart
below(Figure8).
Figure8
50:1Gasoline-to-OilRatioMixingChart
GasolineOil
1.5USgallons(5.7liters)4.0ounces(120ml)
2USgallons(7.6liters)5.2ounces(160ml)
3USgallons(11.4liters)8.0ounces(240ml)
3.Installthecaponthefuelcontainer.
4.Shakethecontainertomixthegasolineandoil
thoroughly.
5.Slowlyremovethecapandaddtheremaining
amountofgasoline.
Note:Donotmixgasolineandoilinthefueltank.
Oilatroomtemperaturemixeseasierandmore
thoroughlythancoldoil.Oilbelow32°F(0°C)
requiresadditionalmixing.
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasoline(Figure9).
Figure9
1.1/4inch(6mm)
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard
starting,poorengineperformance,andmaycause
internalenginedamage.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition
(Figure10).
Figure10
2.Movethechokelevertotheright(Figure11).
7
Figure11
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb,
holdingtheprimerinaforasecondbeforereleasing
iteachtime(Figure12).
Figure12
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer
hole.
Important:Donotusetheprimerorthe
chokeiftheenginehasbeenrunningasishot.
Excessiveprimingmayoodtheengineand
preventitfromstarting.
4.Connectanextensioncordtoapowersourceand
thesnowthrower,andpushtheelectric-startbutton
(model38584only)(Figure13)orpulltherecoil
starter(Figure14).
Figure13
Figure14
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then
5secondsoff.Runningtheelectricstarter
extensivelycanoverheatanddamageit.Ifthe
enginedoesnotstartafterthisseriesofattempts,
waitatleast40minutestoallowthestarterto
coolbeforeattemptingtostartitagain.Ifthe
enginedoesnotstartafterthesecondseriesof
attempts,takethesnowthrowertoanAuthorized
ServiceDealerforservice(model38584only).
5.Whiletheengineisrunning,movethechokeleverto
theleftslowly.
6.Unplugtheextensioncordfromthepowersource
andthesnowthrower(model38584only).
8
Ifyouleavethesnowthrowerpluggedintoa
poweroutlet,someonecaninadvertentlystart
thesnowthrowerandinjurepeopleordamage
property(model38584only).
Unplugthepowercordwheneveryouarenot
startingthesnowthrower.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst
thehandle(Figure15).
Figure15
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar
(Figure16).
Figure16
StoppingtheEngine
Tostoptheengine,turntheignitionkey
counterclockwisetotheOffposition(Figure17).
Figure17
9
AdjustingtheDischargeChute
andChuteDeector
Toadjustthedischargechute,pressthetriggerofthe
QuickShoot™controlontherighthandsideofthe
handleandmoveitupordownalongthehandle.Moving
thecontroldownthehandlerotatesthedischargechute
totheleft;movingthecontrolupthehandlerotatesthe
dischargechutetotheright(Figure18).
Figure18
Toraiseorlowertheangleofthechutedeector,press
thetriggeronthechutedeectorandmovethechute
deectorupordown(Figure19).
Figure19
1.Chutedeectortrigger2.Chutedeector
PreventingFreeze-upafter
Use
•Lettheenginerunforafewminutestoprevent
movingpartsfromfreezing.Stoptheengine,wait
forallmovingpartstostop,andremoveiceand
snowfromthesnowthrower.
•Cleanoffanysnowandicefromthebaseofthe
chute.
•Rotatethedischargechuteleftandrighttofreeit
fromanyicebuildup.
•WiththeignitionkeyintheOffposition,pullthe
recoilstarterhandleseveraltimesorpushtheelectric
startbuttononce(model38584only)topreventthe
recoilandelectricstartersfromfreezingup.
•Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessiveforce
whentryingtooperatefrozencontrols.Ifyouhave
difcultyoperatinganycontrolorpart,startthe
engineandletitrunforafewminutes.
10
OperatingTips
Therotorbladescanthrowstones,toys,and
otherforeignobjectsandcauseseriouspersonal
injurytotheoperatorortobystanders.
•Keeptheareatobeclearedfreeofallobjects
thattherotorbladescouldpickupand
throw.
•Keepallchildrenandpetsawayfromthe
areaofoperation.
•Removethesnowassoonaspossibleafteritfalls.
•Ifthesnowthrowerdoesnotpropelitselfforward
onslipperysurfacesorinheavysnow,pushforward
onthehandle,butallowthesnowthrowertowork
atitsownpace.
•Overlapeachswathtoensurecompletesnow
removal.
•Dischargethesnowdownwindwheneverpossible.
•Iftheengineisrunningnormallybutthemachine
doesnotthrowsnowasfarasitusuallydoes,
performthefollowingstepsasneededuntilthe
problemissolved:
1.Checkthecontrolcableadjustmentandadjustit
ifnecessary;refertoAdjustingtheControlCable.
2.Inspecttherotorbladesforexcessivewear(refer
toCheckingtheRotorBlades),andhavean
AuthorizedDealerreplacethemifnecessary.
3.Replacethedrivebelt;refertoReplacingthe
DriveBelt.
4.Ifnoneoftheprocedureslistedabovesolvesthe
problem,contactanAuthorizedServiceDealer.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
Yearly
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
•Preparethesnowthrowerforstorage.
11
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif
necessary.
Yearly—Checkthecontrolcableand
adjustitifnecessary.
Movethecontrolbarbacktowardthehandletoremove
theslackinthecontrolcable(Figure20).
Figure20
1.Controlbar2.1/16-inchto1/8-inch(2
mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3
mm)gapexistsbetweenthecontrolbarandthehandle
(Figure20).
Important:Thecontrolcablemustcontainsome
slackwhenyoudisengagethecontrolbarforthe
rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring
fromtheadjusterlink(Figure21).
Figure21
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto
makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe
adjusterlinkasneededtoobtainthe1/16-inchto
1/8-inch(2mmto3mm)gapbetweenthecontrol
barandthehandle(Figure20).
Note:MovingtheZ-ttinghigherdecreasesthe
gapbetweenthecontrolbarandthehandle;moving
itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe
springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl
Cable.
Note:Afterextendeduse,thedrivebeltmaywear
andloseitsproperbelttension.Ifthedrivebelt
slips(continuouslysqueals)underaheavyload,
disconnectthespringfromtheadjustorlinkand
movetheupperendofthespringtotheholethat
isfurtherfromthepivotpointinthecontrolbar
(Figure22).Thenconnectthespringtotheadjustor
linkandadjustthecontrolcable.
12
Figure22
1.Removetheupperendof
springfromthishole
3.Pivotpoint
2.Inserttheupperendof
springintothishole
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions;
todryoutthedrivesystem,starttherotorandrun
itwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer
replacetherotorbladesandscraperif
necessary.
Beforeeachsession,inspecttherotorbladesforwear.
Whenarotorbladeedgehasworndowntothewear
indicatorhole,haveanAuthorizedServiceDealer
replacetherotorbladesandthescraper(Figure23).
Figure23
1.Wearindicatorhole
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPMR4Asparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute
handle,andthechutesealbyremovingthe3large
screwsandonesmallscrew(Figure24).
Figure24
1.Fueltankcap
4.Smallscrew
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Removethe4screwsthatsecuretheshroud
(Figure24).
5.Removethefueltankcap.
6.Removetheshroud(Figure25).
13
Figure25
1.Screw(4)3.Spark-plugwire
2.Shroud
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercandamage
theengine.
11.Setthegapontheplugto0.030inch(0.76mm)
(Figure26).
Figure26
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtightenitsecurely.
13.Connectthewiretothesparkplug.
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin
step4.
Note:Ensurethattheupperandlowershroudst
togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe
dischargechutehandleontothesnowthrowerusing
thehardwareyouremovedinstep3.
Note:Thesmallscrewgoesthroughthesmallhole
inthechutesealatthefrontofthedischargechute
opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively
cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3bolts
asshowninFigureFigure27.
Figure27
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
8.Brakespring(unhookfrom
idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmto
releasethebelttension(Figure27).
3.Removethescrewandcurvedwasherthatholdsthe
rotorpulley(Figure27).
4.Removetherotorpulleyandthedrivebelt
(Figure27).
5.Installthenewdrivebelt,routingitasshownin
(Figure28).
14
Figure28
1.Brakespring(installon
idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundthe
enginepulley,thentheidlerpulley,andnallyaround
thelooserotorpulleypositionedjustabovetherotor
shaft(Figure27).
6.Installtherotorpulleyontotherotorshaft
(Figure27).
7.Installthecurvedwasherandtherotorpulleybolt
andtightenthemsecurely(Figure27).
Note:Theconcavesideofthecurvedwashergoes
againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure28).
9.Installthedrivebeltcoverwiththeboltsyou
removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted
andoperating;refertoCheckingtheControlCable
andAdjustingtheControlCable.
AdjustingtheQuickShoot™
Control
Ifthereismorethan1/2inch(13mm)ofslackinthe
QuickShootcablewhenyoupullonthelowercable
casing(Figure29)orthedischargechutedoesnotrotate
leftandrightinequalangles,adjusttheQuickShoot
controlcables.
Figure29
1.1/2inch(13mm)maximum
1.LoosenthetwoQuickShootcontrolcableclamps
(Figure30).
Figure30
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthetwo
arrowslocatedontherighthandsideoftheupper
handle(Figure31).
Figure31
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight
aheadandthearrowonthebackofthedischarge
chutealignswiththearrowontheshroud(Figure32).
15
Figure32
4.Holdthedischargechuteinthestraight-ahead
position,pullthelowercablecasingdownward
untilyouremovealltheslackfromthecable,and
tightenthescrewonthelowercableclampsecurely
(Figure33).
Figure33
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove
alltheslackfromthecable,andtightenthescrewon
theuppercableclampsecurely(Figure34).
Figure34
1.Uppercablecasing
Note:Donotover-tensionthecables.Ifthecables
areover-tensioned,theQuickShootwillbehardto
operate.
16
Storage
StoringtheSnowthrower
•Gasolinefumesarehighlyammable,
explosive,anddangerousifinhaled.Ifyou
storetheproductinanareawithanopen
ame,thegasolinefumesmayigniteand
causeanexplosion.
•Donotstorethesnowthrowerinahouse
(livingarea),basement,oranyotherarea
whereignitionsourcesmaybepresent,
suchashotwaterandspaceheaters,clothes
dryers,furnaces,andotherlikeappliances.
Important:Donotusethechutehandletoliftthe
snowthrower.Thiscandamagethechutehandle.
1.Addafuelstabilizer/conditionertothefuelinthe
fueltankasdirectedbytheenginemanufacturer.
2.Runtheenginefor5minutestodistributethe
conditionedfuelthroughthefuelsystem.
3.Stoptheengineandallowittocool.
4.Useahandpumptopumpthefuelfromthefuel
tankintoanapprovedfuelcontainer,orrunthe
engineuntilitstops.
5.Starttheengineandrunituntilitstops.
6.Chokeorprimetheengine,startitathirdtime,and
runtheengineuntilitwillnotstart.
7.Slowlypulltherecoilstarteruntilyoufeelresistance
duetocompressionpressure,thenstop.
8.Releasethestartertensiongraduallybyallowingthe
ropetogobackslowlytopreventtheenginefrom
thereversingduetocompressionpressure.
9.Disposeofunusedfuelproperly.Recycleit
accordinglytolocalcodes,oruseitinyour
automobile.
Note:Donotstorestabilizedfuelformorethan
90days.
10.Cleanthesnowthrower.
11.Tightenanyloosefasteners.Repairorreplaceany
damagedparts.
12.Coverthesnowthrowerandstoreitinaclean,dry
placeoutofthereachofchildren.Allowtheengine
tocoolbeforestoringitinanyenclosure.
17
Notes:
18
Notes:
19
Conditions and Products Covered under
The Toro Starting Guarantee
The Toro Company and its affi liate, Toro Warranty Company, guarantee
that your Toro GTS (Guaranteed to Start) engine, when used for residential
purposes*, will start on the fi rst or second pull for fi ve (5) years from the
date of purchase, if you provide the routine maintenance it requires, or we
will fi x it free of charge.
This warranty covers the cost of parts and labor, but you must pay trans-
portation costs.
Guaranteed to Start Warranty Period
CCR 2450 5-years
Power Clear 5-years
Snow Commander 5-years
Conditions and Products Covered under
The Toro Total Coverage Guarantee
The Toro Company and its affi liate, Toro Warranty Company, promise
to repair any Toro Product used for residential purposes* if defective in
materials or workmanship or if it stops functioning due to the failure of a
component for a period of two (2) years from the date of purchase.
This warranty covers the cost of parts and labor, but you must pay trans-
portation costs.
The following time periods apply from the date of purchase:
Snow Product Warranty Period
CCR 2450 2-year Full warranty
Power Clear 2-year Full warranty
Snow Commander 2-year Full warranty
Limited Warranty for Commercial Use
Gas-powered Toro Snowthrowers used for commercial, institutional, or
rental use are warranted for 45 days against defects in materials or work-
manship.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or
workmanship, or if a normal, able-bodied adult can no longer start your
product’s engine in one or two pulls, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service
at their dealership. To locate a dealer convenient to you, refer to the
Yellow Pages of your telephone directory (look under Lawn Mowers)
or access our web site at www.Toro.com. You may also call our Toro
Customer Care Department toll free at 866-336-5205 (U.S. customers)
or 866-854-9033 (Canadian customers).
2. Bring the product and your proof of purchase (sales receipt) to the
Service Dealer.
If for any reason you are dissatisfi ed with the Service Dealer’s analysis or
with the assistance provided, contact us at:
Customer Care Department, Consumer Division
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
866-336-5205 (U.S. customers)
866-854-9033 (Canadian customers)
Owner Responsibilities
You must maintain your Toro Product by following the maintenance pro-
cedures described in the Operator’s Manual. Such routine maintenance,
whether performed by a dealer or by you, is at your expense.
Items and Conditions Not Covered
There is no other express warranty. This express warranty does not cover
the following:
Cost of regular maintenance service or parts, such as fi lters, fuel, lubri-
cants, oil changes, spark plugs, cable/linkage adjustments, or brake and
clutch adjustments
Any product or part which has been altered or misused or required
replacement or repair due to accidents or lack of proper maintenance
Repairs necessary due to electrical supply irregularities
Pickup and delivery charges
Operational misuse, neglect, or accidents
Repairs or attempted repairs by anyone other than a Toro Service outlet
Repairs or adjustments to correct starting diffi culties due to the following:
failure to follow proper maintenance procedures
snowthrower auger/paddles striking an object
contaminants in the fuel system
improper fuel or fuel/oil mixture (consult your Operator’s Manual if in
doubt)
failure to drain the fuel system prior to any period of non-use over
three months
Special operational conditions where start-
ing may require more than two pulls:
fi rst time starts after extended period of non-use over three months
or seasonal storage
improper starting procedures
If you are having diffi culty starting your unit, please check the Operator’s
Manual to ensure that you are using the correct starting procedures. This
can save an unnecessary visit to a Service Dealer.
General Conditions
All repairs covered by these warranties must be performed by an Autho-
rized or Master Toro Service Dealer using Toro approved replacement
parts. Repair by a Toro Service Dealer is your sole remedy under these
warranties. Neither The Toro Company nor Toro Warranty Company is
liable for indirect, incidental, or consequential damages in connec-
tion with the use of the Toro Products covered by these warranties,
including any cost or expense of providing substitute equipment or
service during reasonable periods of malfunction or non-use pending
completion of repairs under these warranties. Some states do not al-
low exclusions of incidental or consequential damages, or limitations
on how long an implied warranty lasts, so the above exclusions and
limitations may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state.
•
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Part Number 374-0059 Rev. B
CCR 2450
Power Clear
Snow Commander
A Full Warranty (Limited Warranty for Commercial Use)
The Toro 5-Year GTS Starting Guarantee and
The Toro 2-Year Total Coverage Guarantee
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guaran-
tee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty obtaining guarantee
information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the
commercial use warranty would apply.
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Toro Power Clear 38583 User manual
- Category
- Snow throwers
- Type
- User manual
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