Milwaukee 6520-21 User manual

Brand: Milwaukee

Model: 6520-21

Category: Power tools

Type: User manual

This manual is also suitable for

Cat. No.

No de cat.

Cat. No.

6520-21

6523-21

6536-21

6538-21

HEAVY-DUTY ORBITAL SAWZALLS

ROBUSTE PASSE-PARTOUT ORBITAL SAWZALL

SAWZALL

ORBITAL PARA TAREAS PESADAS

TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL.

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE

MANUEL DE L'UTILISATEUR.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL

DEL OPERADOR.

OPERATOR'S MANUAL

MANUEL de L'UTILISATEUR

MANUAL del OPERADOR

2 3

WORK AREA SAFETY

ELECTRICAL SAFETY

PERSONAL SAFETY

WARNING

READ ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in electric shock, ﬁ re and/or

serious injury. The term "power tool" in all of the warnings listed below refers to your

mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

GENERAL SAFETY RULES — FOR ALL POWER TOOLS

1. Keep work area clean and well lit.

Cluttered or dark areas invite acci-

dents.

2. Do not operate power tools in ex-

plosive atmospheres, such as in the

presence of ﬂ ammable liquids, gases,

or dust. Power tools create sparks which

may ignite the dust or fumes.

3. Keep children and bystanders away

while operating a power tool. Distrac-

tions can cause you to lose control.

4. Power tool plugs must match the

outlet. Never modify the plug in any

way. Do not use any adapter plugs

with earthed (grounded) power tools.

Unmodiﬁ ed plugs and matching outlets

will reduce risk of electric shock.

5. Avoid body contact with earthed or

grounded surfaces such as pipes,

radiators, ranges and refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

6. Do not expose power tools to rain or

wet conditions. Water entering a power

tool will increase the risk of electric

shock.

7. Do not abuse the cord. Never use the

cord for carrying, pulling, or unplug-

ging the power tool. Keep cord away

from heat, oil, sharp edges, or mov-

ing parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool out-

doors, use an extension cord suitable

for outdoor use. Use of a cord suitable

for outdoor use reduces the risk of elec-

tric shock.

9. Stay alert, watch what you are do-

ing and use common sense when

operating a power tool. Do not use

a power tool while you are tired or

under the inﬂ uence of drugs, alcohol

or medication. A moment of inattention

while operating power tools may result

in serious personal injury.

10. Use safety equipment. Always wear

eye protection. Safety equipment such

as dust mask, non-skid safety shoes,

hard hat, or hearing protection used

for appropriate conditions will reduce

personal injuries.

11. Avoid accidental starting. Ensure the

switch is in the off-position before plug-

ging in. Carrying tools with your ﬁ nger on

the switch or plugging in power tools that

have the switch on invites accidents.

12. Remove any adjusting key or wrench

before turning the power tool on. A

wrench or a key left attached to a rotat-

ing part of the power tool may result in

personal injury.

13. Do not overreach. Keep proper foot-

ing and balance at all times. This

enables better control of the power tool

in unexpected situations.

14. Dress properly. Do not wear loose

clothing or jewellery. Keep your hair,

clothing and gloves away from moving

parts. Loose clothes, jewellery, or long

hair can be caught in moving parts.

15. If devices are provided for the connec-

tion of dust extraction and collection

facilities, ensure these are connected

and properly used. Use of these de-

vices can reduce dust-related hazards.

POWER TOOL USE AND CARE

16. Do not force the power tool. Use the

correct power tool for your applica-

tion. The correct power tool will do the

job better and safer at the rate for which

it was designed.

17. Do not use the power tool if the switch

does not turn it on and off. Any power tool

that cannot be controlled with the switch is

dangerous and must be repaired.

18. Disconnect the plug from the power

source and/or the battery pack from

the power tool before making any

adjustments, changing accessories,

or storing power tools. Such preven-

tive safety measures reduce the risk of

starting the tool accidentally.

19. Store idle power tools out of the reach

of children and do not allow persons

unfamiliar with the power tools or

these instructions to operate power

tools. Power tools are dangerous in the

hands of untrained users.

20. Maintain power tools. Check for

misalignment or binding of moving

parts, breakage of parts and any

other condition that may affect the

power tool's operation. If damaged,

have the power tool repaired before

use. Many accidents are caused by

poorly maintained power tools.

21. Keep cutting tools sharp and clean.

Properly maintained cutting tools with

sharp cutting edges are less likely to

bind and are easier to control.

22. Use the power tool, accessories and

tool bits etc., in accordance with

these instructions and in the manner

intended for the particular type of

power tool, taking into account the

working conditions and the work to

be performed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

SERVICE

23. Have your power tool serviced by a

qualiﬁ ed repair person using only

identical replacement parts. This will

ensure that the safety of the power tool

is maintained.

SPECIFIC SAFETY RULES

1. Hold tools by insulated gripping sur-

faces when performing an operation

where the cutting tool may contact

hidden wiring or its own cord. Contact

with a "live" wire will make exposed

metal parts of the tool "live" and shock

the operator.

2. Use clamps or another practical way

to secure and support the workpiece

to a stable platform. Holding the work

by hand or against your body leaves it

unstable and may lead to loss of con-

trol.

3. Keep hands away from all cutting

edges and moving parts.

4. Maintain labels and nameplates.

These carry important information.

If unreadable or missing, contact a

MILWAUKEE service facility for a free

replacement.

5. WARNING: Some dust created by

power sanding, sawing, grinding, drill-

ing, and other construction activities

contains chemicals known to cause

cancer, birth defects or other reproduc-

tive harm. Some examples of these

chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement

and other masonry products, and

• arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,

depending on how often you do this

type of work. To reduce your exposure

to these chemicals: work in a well ven-

tilated area, and work with approved

safety equipment, such as those dust

masks that are specially designed to

ﬁ lter out microscopic particles.

4 5

FUNCTIONAL DESCRIPTION

Cat. No. 6520-21

6536-21

Cat. No. 6523-21

6538-21

The grounding prong in the plug is connected

through the green wire inside the cord to

the grounding system in the tool. The green

wire in the cord must be the only wire con-

nected to the tool's grounding system and

must never be attached to an electrically

“live” terminal.

Your tool must be plugged into an appropri-

ate outlet, properly installed and grounded in

accordance with all codes and ordinances.

The plug and outlet should look like those

in Figure A.

Double Insulated Tools:

Tools with Two Prong Plugs

Tools marked “Double Insulated” do not

require grounding. They have a special

double insulation system which satisfies

OSHA requirements and complies with

the applicable standards of Underwriters

Laboratories, Inc., the Canadian Standard

Association and the National Electrical

Code. Double Insulated tools may be used

in either of the 120 volt outlets shown in

Figures B and C.

Grounded Tools:

Tools with Three Prong Plugs

Tools marked “Grounding Required” have a

three wire cord and three prong grounding

plug. The plug must be connected to a prop-

erly grounded outlet (See Figure A). If the

tool should electrically malfunction or break

down, grounding provides a low resistance

path to carry electricity away from the user,

reducing the risk of electric shock.

Fig. B

Fig. C

Fig. A

Improperly connecting the grounding

wire can result in the risk of electric

shock. Check with a qualiﬁ ed electri-

cian if you are in doubt as to whether

the outlet is properly grounded. Do

not modify the plug provided with

the tool. Never remove the grounding

prong from the plug. Do not use the

tool if the cord or plug is damaged.

If damaged, have it repaired by a

MILWAUKEE service facility before

use. If the plug will not ﬁ t the outlet,

have a proper outlet installed by a

qualiﬁ ed electrician.

GROUNDING

WARNING

Speciﬁ cations

Cat.

No.

6520-21

6523-21

6536-21

6538-21

Volts

Only

120

Length

Stroke

1-1/8"

1-1/4"

Strokes

per

Minute

0 - 2800

0 - 3000

0 - 2800

Amps

1. Speed control dial

2. Handle rotation button (6523-21 only)

3. Trigger

4. Quik-Lok

cord (6523-21 only)

5. Rotating handle (6523-21 only)

6. Nameplate

7. Insulating boot

8. Shoe release lever

9. Adjustable pivot shoe

10. Blade

11. Quik-Lok

blade clamp

12. Orbit control switch

13. Cord

Amps

Double Insulated

Symbology

Underwriters Laboratories, Inc.,

United States and Canada

Volts Alternating Current

No Load Strokes

Per Minute (SPM)

Straight Cut

Orbital Cut

6 7

TOOL ASSEMBLY

Removing and Replacing Quik-Lok

Cords (Cat. No. 6523-21)

MILWAUKEE's exclusive Quik-Lok

Cords

provide instant ﬁ eld replacement or sub-

stitution.

1. To remove the Quik-Lok® Cord, turn

the cord nut 1/4 turn to the left and pull

it out.

2. To replace the Quik-Lok® Cord, align

the connector keyways and push the

connector in as far as it will go. Turn the

cord nut 1/4 turn to the right to lock.

Selecting a Blade

Use MILWAUKEE Sawzall® Blades for

best performance. When selecting a blade,

choose the right type and length.

Many types of blades are available for a

variety of applications: cutting metal, wood,

nail-embedded wood, scroll cutting, rough-

ing-in, and contours.

Many lengths are also available. Choose a

length long enough to extend beyond the

shoe and your work throughout the stroke.

Do not use blades less than 3-1/2" long

since they won't extend beyond the shoe

throughout the stroke.

For best performance and longest life, see

“Accessories” to select the best blade for

the job.

Quik-Lok

Blade Clamp

Fig. 1

Blade

Collar

Fig. 2

WARNING

To reduce the risk of injury,

always unplug tool before attaching

or removing accessories or making

adjustments. Use only speciﬁ cally

recommended accessories. Others

may be hazardous.

Grounded tools require a three wire exten-

sion cord. Double insulated tools can use

either a two or three wire extension cord.

As the distance from the supply outlet

increases, you must use a heavier gauge

extension cord. Using extension cords with

inadequately sized wire causes a serious

drop in voltage, resulting in loss of power

and possible tool damage. Refer to the table

shown to determine the required minimum

wire size.

The smaller the gauge number of the wire,

the greater the capacity of the cord. For ex-

ample, a 14 gauge cord can carry a higher

current than a 16 gauge cord. When using

more than one extension cord to make up

the total length, be sure each cord contains

at least the minimum wire size required. If

you are using one extension cord for more

than one tool, add the nameplate amperes

and use the sum to determine the required

minimum wire size.

Guidelines for Using Extension Cords

• If you are using an extension cord out-

doors, be sure it is marked with the sufﬁ x

“W-A” (“W” in Canada) to indicate that it

is acceptable for outdoor use.

• Be sure your extension cord is prop-

erly wired and in good electrical

condition. Always replace a damaged

extension cord or have it repaired by a

qualiﬁ ed person before using it.

• Protect your extension cords from sharp

objects, excessive heat and

damp or wet areas.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.

Recommended Minimum Wire Gauge

for Extension Cords*

Extension Cord Length

* Based on limiting the line voltage drop to

ﬁ ve volts at 150% of the rated amperes.

Nameplate

Amperes

0 - 2.0

2.1 - 3.4

3.5 - 5.0

5.1 - 7.0

7.1 - 12.0

12.1 - 16.0

16.1 - 20.0

25'

75'

100'

150'

50'

EXTENSION CORDS

Unplug the tool before changing blades. Be

sure the spindle and blade clamp areas are

clean. Metal chips and sawdust may prevent

the Quik-Lok® Blade Clamp from clamping

securely.

1. Depending on the job, the blade may

be inserted with the teeth facing up or

down. To install a blade, twist collar in

the direction of the arrow while inserting

the blade into the clamp until the tang

butts against the collar.

2. Release collar and the spring loaded

mechanism will clamp the blade ﬁ rmly

in place.

3. Twist collar in the opposite direction of

the arrow to ensure that the blade is

locked into the clamp.

4. Tug on blade to make sure it is securely

locked in place.

5. To remove a blade, twist collar in the

direction of the arrow while pulling on

the blade. Be careful when handling hot

blades.

8 9

WARNING

To reduce the risk of injury, wear

safety goggles or glasses with side

shields.

OPERATION

1. To adjust the shoe, pull the shoe

release lever down 1/4 turn and slide

the shoe forward or backward to the

desired position.

2. To lock the shoe in position, push the

shoe release lever up.

3. After adjusting the shoe, slowly pull

the trigger to be sure the blade always

extends beyond the shoe and your work

throughout the stroke.

Adjustable Pivot Shoe

The shoe can be adjusted forward or back-

ward to six positions to take advantage of the

unused portion of the blade or for special jobs

requiring low blade clearance.

1/4 Turn

Fig. 3

DO NOT OPERATE SAWZALL WITHOUT

SHOE. STRIKING THE SPINDLE AGAINST

WORK MAY DAMAGE THE RECIPROCAT-

ING MECHANISM.

WARNING

To reduce the risk of injury, be sure

the blade always extends beyond

the shoe and work throughout the

stroke. Blades may shatter if they

impact the work or shoe (Fig. 4).

Impact Protection System

All models are equipped with a unique pat-

ented gearing system that provides efﬁ cient

power transmission and extended life in the

most difﬁ cult cutting applications. This durable

system will absorb impacts, blade lock ups,

and motor stalls. These models can be used

for extreme cutting applications such as large

diameter pipe, thick metal, pallets, and heavy

demolition and renovation work as well as for

general purpose cutting.

Fig. 4

Stroke

Rotating the Handle (Cat. No. 6523-21)

The 6523-21 Orbital Sawzall® handle can

rotate continuously in either direction, al-

lowing the user to achieve optimal cutting

positions and comfort. The handle can be

locked into one of eight (8) detent positions,

one at every 45° angle.

To rotate the handle:

1. Unplug the tool.

2. Press in the handle rotation button.

3. Rotate the handle to the desired

position.

4. Release the handle rotation button. This

will lock the handle ﬁ rmly into position.

NOTE: Make sure the handle does not

rotate before using the tool.

WARNING

Do not operate the Sawzall with the

handle rotation button pressed in

or with the handle not locked into

position.

WARNING

If the handle can not be locked

into position, do not operate the

Sawzall®. Return the Sawzall®

to a Milwaukee service facility

immediately for repair.

Fig. 5

Handle

rotation

button

Quik-Lok® Blade Clamp Maintenance

• Periodically clean dust and debris from

the Quik-Lok® Blade Clamp with dry

compressed air.

• If the collar resists twisting, twist itr back

and forth to shake debris loose.

• Periodically lubricate Quik-Lok® Blade

Clamp with dry lubricant such as graph-

ite.

Removing broken blades from the Quik-

Lok® Blade Clamp

Unplug the tool before removing blades.

Broken blades can be removed by the

following methods.

• Point the tool downward, twist the collar,

and shake the tool up and down (do not

turn the tool on while your ﬁ ngers are

holding the blade clamp open). The

shank of the broken blade should drop

out of the clamp.

• If shaking the tool doesn't work:

In most cases, a corner of the broken

blade will extend beyond the blade

clamp. Simply twist the collar and pull

the broken blade out of the clamp by this

corner.

• If the broken stub doesn't extend far

enough to be grabbed by its corner, use

a thin blade with small teeth (such as a

metal cutting blade) to hook the blade

that is jammed in the clamp while twist-

ing the collar and pull it out.

1. For straight reciprocating action, move

the orbit control switch to the straight cut

symbol (1).

2. For orbital action, move the orbit

control switch towards the orbital cut

symbol (2).

The amount of orbital action may be adjusted

by moving the orbital control switch to any

position between the two symbols. For larger

orbital action, move the orbit control switch

closer to the orbital cut symbol (2). For

smaller orbital action, move the orbit control

switch closer to the straight cut symbol (1).

Orbital action may be adjusted when the

tool is running.

NOTE: Orbital action will not operate if the

blade is installed upside down.

Starting, Stopping and Controlling

Speed

1. To start the tool, grasp the handle ﬁ rmly

and pull the trigger.

2. To stop the tool, release the trigger. Al-

low the tool to come to a complete stop

before removing the blade from a partial

cut or laying the tool down.

Orbit Control Switch

The Orbital Sawzall

is equipped with

an orbit control switch. The tool may

be operated with straight reciprocating

(non orbital) or orbital action. Straight

reciprocating action should be used when

a smooth cut is needed. Orbital action is

recommended for fast, aggressive cut-

ting. The optimal orbital action should be

determined by the user for their speciﬁ c cut-

ting requirements.

Fig. 6

10 11

Selecting the Speed Range

The speed control dial controls the maximum

strokes per minute. The speed will remain

variable to the chosen dial setting by use

of the trigger switch. Refer to the chart for

recommended dial settings.

SUGGESTED

DIAL SETTINGS*

2-3

1-3

4-5

1-3

2-3

MATERIAL

Mild Steel

Wood

Nail-Embedded Wood

Stainless Steel

Drywall

Fiberglass

Plastics

Cast Iron

Non-Ferrous

Metals

* These are only suggested settings; the

actual optimal setting may vary depend-

ing on line voltage, blade selected and

user preference.

Cutting Metals

Begin cutting at a slow speed, gradually in-

creasing speed as you cut. When cutting into

metals or hard materials that can not be cut

from an edge, drill a starting hole larger than

the widest part of the blade. Extend blade life

by using a solid blade cutting lubricant.

WARNING

To reduce the risk of explosion,

electric shock and property dam-

age, always check the work area

for hidden gas pipes, electri-

cal wires or water pipes when

making blind or plunge cuts.

Cat. No. 6520-21, 6536-21,

and 6538-21

Fig. 8

Cat. No. 6523-21

Fig. 7

Plunge Cutting

Your MILWAUKEE Sawzall

is ideal for

plunge cutting directly into surfaces that

can not be cut from an edge, such as walls

or ﬂ oors. Orbital action is recommended for

plunge cutting. Plunge cutting may be done

two ways depending on how the blade is

inserted. Column A shows how to plunge

cut with the teeth of the blade facing down.

Column B shows how to plunge cut with the

teeth of the blade facing up.

NOTE: Orbital action will not operate if the

blade is installed upside down.

Do not plunge cut into metal surfaces (see

“Cutting Metals”).

1. Insert the blade into the tool.

If you inserted the blade with the teeth

facing downward, hold the tool as shown

in Column A, resting the edge of the

shoe on the workpiece.

If you inserted the blade with the teeth

facing upward, hold the tool as shown in

Column B, resting the edge of the shoe

on the workpiece as shown.

2. With the blade just above the workpiece,

pull the trigger. Using the edge of the

shoe as a pivot, lower the blade into the

workpiece as shown.

ACCESSORIES

WARNING

To reduce the risk of injury, always

unplug the tool before attaching or

removing accessories. Use only spe-

ciﬁ cally recommended accessories.

Others may be hazardous.

For a complete listing of accessories refer to

your MILWAUKEE Electric Tool catalog or go

on-line to www.milwaukeetool.com. To obtain

a catalog, contact your local distributor or a

service center.

Quik-Lok

Cord Sets

10' Quik-Lok

Cord Cat. No. 48-76-5010

25' Quik-Lok

Cord Cat. No. 48-76-5025

Carrying Case

Cat. No. 48-55-2055

Orbital Pipe Clamp System

Cat. No. 49-22-1016

Keyed Blade Clamp Kit

Cat. No. 49-22-5016

See Pages 38 & 39 for a listing of Sawzall

Blades.

Trigger Speed Control Switch

These Sawzalls

are equipped with a trigger

speed control switch. It may be operated at

any speed from zero strokes per minute to

full speed. Always start tool before blade

contacts the workpiece. To vary the speed,

simply increase or decrease the pressure on

the trigger. The further the trigger is pulled,

the greater the speed. To stop the tool, re-

lease the trigger and allow the tool to stop

completely before removing from a partial

cut or before laying the tool down.

General Cutting

For straight or contour cutting from an edge,

line the blade up with your cutting line. Before

the blade contacts the workpiece, grasp the

handle ﬁ rmly and pull the trigger. Then guide

the tool along your cutting line. Always hold

the shoe ﬂ at against the workpiece to avoid

excessive vibration.

3. As the blade starts cutting, raise the

handle of the tool slowly until the shoe

rests firmly on the workpiece. Then

guide the tool along your cutting line to

acquire the desired cut.

NOTE: To make plunge cutting easier, use

a heavy gauge blade and install the blade

with the teeth facing upward as shown in

Column B.

12 13

Maintaining Tools

Keep your tool in good repair by adopting a

regular maintenance program. Before use,

examine the general condition of your tool.

Inspect guards, switches, tool cord set and

extension cord for damage. Check for loose

screws, misalignment, binding of moving

parts, improper mounting, broken parts and

any other condition that may affect its safe

operation. If abnormal noise or vibration oc-

curs, turn the tool off immediately and have

the problem corrected before further use.

Do not use a damaged tool. Tag damaged

tools “DO NOT USE” until repaired (see

“Repairs”).

Under normal conditions, relubrication is not

necessary until the motor brushes need to

be replaced. After six months to one year,

depending on use, return your tool to the

nearest MILWAUKEE service facility for the

following:

• Lubrication

• Brush inspection and replacement

• Mechanical inspection and cleaning

(gears, spindles, bearings, housing,

etc.)

• Electrical inspection (switch, cord,

armature, etc.)

• Testing to assure proper mechanical and

electrical operation

WARNING

To reduce the risk of injury, always

unplug your tool before performing

any maintenance. Never disassemble

the tool or try to do any rewiring on

the tool's electrical system. Contact a

MILWAUKEE service facility for ALL

repairs.

WARNING

To reduce the risk of injury, electric

shock and damage to the tool, never

immerse your tool in liquid or allow a

liquid to ﬂ ow inside the tool.

MAINTENANCE

Cleaning

Clean dust and debris from vents. Keep

the tool handles clean, dry and free of oil

or grease. Use only mild soap and a damp

cloth to clean your tool since certain cleaning

agents and solvents are harmful to plastics

and other insulated parts. Some of these

include: gasoline, turpentine, lacquer thinner,

paint thinner, chlorinated cleaning solvents,

ammonia and household detergents con-

taining ammonia. Never use ﬂ ammable or

combustible solvents around tools.

Repairs

If your tool is damaged, return the entire tool

to the nearest service center.

FIVE YEAR TOOL LIMITED WARRANTY

Every MILWAUKEE electric power tool (including battery charger) is warranted to the original

purchaser only to be free from defects in material and workmanship. Subject to certain excep-

tions, MILWAUKEE will repair or replace any part on a electric power tool which, after examina-

tion, is determined by MILWAUKEE to be defective in material or workmanship for a period of

ﬁ ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof

of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE

Authorized Service Station, freight prepaid and insured, are requested for this warranty to be

effective. This warranty does not apply to damage that MILWAUKEE determines to be from

repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse,

alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

* The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery

packs, Work Lights (cordless ﬂ ashlights), Job Site Radios, and Trade Titan™ Industrial Work

Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs

that do not contain V™-technology – 4.0 volts through 18.0 volts - is two (2) years from the

date of purchase.

*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above

that accompany V™-technology cordless power tools:

*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an

initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of

the ﬁ rst 1000 charges or two (2) years from the date of purchase/ﬁ rst charge, a replacement

battery will be provided to the customer for any defective battery free of charge. Thereafter,

customers will also receive an additional warranty on a pro rata basis up to the earlier of the

ﬁ rst 2000 charges or ﬁ ve (5) Years from the date of purchase/ﬁ rst charge. This means that

every customer gets an additional 1000 charges or three (3) years of pro rata warranty on

the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use.

During this additional warranty period, the customer pays for only the useable service received

over and above the ﬁ rst 1000 Charges/2 years, based on the date of ﬁ rst charge and number

of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.

Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE

product. However, proof of purchase in the form of a sales receipt or other information deemed

sufﬁ cient by MILWAUKEE, is requested.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE-

SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF

EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU

SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI-

ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES,

OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED

TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY

PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON-

DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE

GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTY

OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL

OTHER WARRANTIES.

This warranty applies to product sold in the U.S.A., Canada and Mexico only.

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Sawzall Blades

Lames Sawzall Bimétalliques

Seguetas Bi-Metálicas Sawzall

All blades have 1/2" universal tang.

Toutes lames ont 13 mm (1/2") tang universel.

Todas hojas tienen 13 mm (1/2") espiga universal.

Length x Width

Longueur x

Largeur

Largo x Ancho

Plaster Cutting Blade • Lame À Couper Le Plâtre • Seguetas Para Cortar Materia-

les Emplastados

For cutting plaster with metal lath.

Coupe de plâtre et lattis métallique.

Para cortar emplastados con respaldo de metal.

All Purpose Blades • Lames Tout Usage • Seguetas Para Cortes En General

For cutting wood, nail-embedded wood, plastics,

ﬁ berglass, metals, cast iron. Pour coupe de bois,

bois cloué, plastique, ﬁ bre de verre, métaux et fonte.

Para cortar madera, madera con clavos, plasticos,

ﬁ bra de vidrio, metales y hierro.

• Cat. No.

2 per pouch

• No de Cat.

2 par sachet

• Cat. No.

2 por sobre

48-02-5011

48-02-5012

48-02-5031

48-02-5035

48-02-5036

48-02-5037

48-02-5041

48-02-5052

48-02-5090

48-02-5092

48-02-5091

48-02-5093

48-02-5094

48-02-5193

48-02-5194

Wood Cutting Blades • Lames À Couper Le Bois • Seguetas Para Cortar

Madera

For cutting wood, nail-embedded wood, general roughing-in,

all purpose. Coupe de bois, bois cloué, dégrossissage général,

tout usage. Para cortar madera, madera con clavos,

cortes en general en bruto.

Inches

4 x 3/4

6 x 3/4

9 x 3/4

12 x 3/4

6 x 1/2

5 x 3/4

4 x 3/4

6 x 3/4

8 x 3/4

12 x 3/4

8 x 5/8

12 x 5/8

102 x 19

152 x 19

229 x 19

305 x 19

152 x 13

127 x 19

102 x 19

152 x 19

203 x 19

305 x 19

203 x 16

305 x 16

• Cat. No.

5 per pouch

• No de Cat.

5 par sachet

• Cat. No.

5 por sobre

48-01-5011

48-01-5012

48-01-5031

48-01-5035

48-01-5036

48-01-5037

48-01-5041

48-01-5052

48-01-5090

48-01-5092

48-01-5091

48-01-5093

48-01-5094

48-01-5193

48-01-5194

Wood Cutting Blades • Lames à Couper Le Bois • Seguetas

Para Cortar Madera

For cutting wood, nail-embedded wood, composition materials.

Coupe de bois, bois cloué, agglomérés.

Para cortar madera, madera con clavos y materiales compuestos.

• Teeth Per Inch /25 mm

• Dents/25 mm (1")

• Dientes x 25 mm

5/8

4/6

8/12

10/14

Length x Width

Longueur x

Largeur

Largo x Ancho

48-01-5161

48-01-5162

48-01-5163

48-01-5181

48-01-5182

48-01-5282

48-01-5187

48-01-5183

48-01-5184

48-01-5284

48-01-5188

48-01-5189

48-01-5185

48-01-5186

48-01-5286

48-02-5161

48-02-5162

48-02-5163

48-02-5181

48-02-5182

48-02-5282

48-02-5187

48-02-5183

48-02-5184

48-02-5284

48-02-5188

48-02-5189

48-02-5185

48-02-5186

48-02-5286

• Teeth Per Inch

• Dents/25 mm (1")

• Dientes x 25 mm

Inches

3-5/8 x 5/16

4 x 3/4

6 x 3/4

6 x 5/8

9 x 3/4

4 x 3/4

6 x 3/4

6 x 5/8

9 x 3/4

12 x 3/4

4 x 3/4

6 x 3/4

6 x 5/8

92 x 8

102 x 19

152 x 19

152 x 16

229 x 19

102 x 19

152 x 19

152 x 16

229 x 19

305 x 19

102 x 19

152 x 19

152 x 16

Metal Cutting Blades • Lames à Métal • Seguetas Para Cortar Metal

For heavy gauge metal, ﬁ berglass.

Métaux épais, ﬁ bre de verre.

Para metal de calibres gruesos y ﬁ bra de vidrio.

Ax Blades • Ax Baldes • Hojas Ax

Thicker extra wide blades for plunge cutting

and demolition work. Lames extra larges et plus épaisses

pour coupes en plongée et travaux de démolition.

Hojas extra anchas y más gruesas para

cortes penetrantes y tareas de demolición.

48-00-8700

48-00-8705

48-00-8710

5/8

6 x 1

9 x 1

12 x 1

6 x 1

9 x 1

12 x 1

6 x 1

9 x 1

6 x 1

9 x 1

6 x 1

9 x 1

12 x 1

152 x 25

229 x 25

305 x 25

152 x 25

229 x 25

305 x 25

152 x 25

229 x 25

152 x 25

229 x 25

152 x 25

229 x 25

305 x 25

Torch Blades • Torch Blades • Hojas Torch

Thicker, extra wide blades for metal cutting.

Lames extra larges et plus épaisses pour coupe du métal.

Hojas extra anchas y más gruesas para cortes de metales.

48-00-5021

48-00-5026

48-00-5027

48-00-5700

48-00-5705

48-00-5710

48-00-5712

48-00-5713

48-00-5782

48-00-5787

48-00-5784

48-00-5788

48-00-5789

• Cat. No.

5 per pouch

• No de Cat.

5 par sachet

• Cat. No.

5 por sobre

Metal Scroll Cutting Blades • Lame Pour Tailler Et Découper Dans Le Métal

• Seguetas Para Calar En Metal

For cutting metal, scroll cutting.

Pour tailler et découper dans le métal.

Para cortar metal, en cortes calados.

• Cat. No.

2 per pouch

• No de Cat.

2 par sachet

• Cat. No.

2 por sobre

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 West Lisbon Road • Brookﬁ eld, Wisconsin, U.S.A. 53005

58-14-4050d4 09/07 Printed in USA

UNITED STATES - MILWAUKEE Service

MILWAUKEE prides itself in producing a premium quality product that is

NOTHING BUT HEAVY DUTY

. Your satisfaction with our products is very important to us!

If you encounter any problems with the operation of this tool, or you would like to

locate the factory Service/Sales Support Branch or authorized service station

nearest you, please call...

1-800-SAWDUST

(1.800.729.3878)

NATIONWIDE TOLL FREE

Monday-Friday • 8:00 AM - 4:30 PM • Central Time

or visit our website at

www.milwaukeetool.com

For service information, use the 'Service Center Search' icon found in the 'Parts & Service' section.

Additionally, we have a nationwide network of authorized Distributors ready to assist you with your

tool and accessory needs. Check your “Yellow Pages” phone directory under “Tools-Electric” for

the names & addresses of those nearest you or see the 'Where To Buy' section of our website.

Corporate After Sales Service - Technical Support

Brookﬁ eld, Wisconsin USA

•Technical Questions •Service/Repair Questions •Warranty

1-800-SAWDUST

(1.800.729.3878) fax: 1.800.638.9582

email: [email protected]

Monday-Friday • 8:00 AM - 4:30 PM • Central Time

Canada - Service MILWAUKEE

Milwaukee Electric Tool, S.A. de C.V.

Blvd. Abraham Lincoln no. 13

Colonia Los Reyes Zona Industrial

Tlalnepantla, Edo. México C.P. 54073

Tel. (55) 5565-1414 Fax: (55) 5565-6874

Adicionalmente, tenemos una red nacional de

distribuidores autorizados listos para ayudarle

con su herramienta y sus accesorios. Por

favor, llame al (55) 5565-1414 para obtener los

nombres y direcciones de los más cercanos a

usted, o consulte la sección ‘Where to buy’

(Dónde comprar) de nuestro sitio web en

www.milwaukeetool.com

MILWAUKEE est ﬁ er de proposer un produit

de première qualité NOTHING BUT HEAVY DUTY

Votre satisfaction est ce qui compte le plus!

En cas de problèmes d’utilisation de l’outil ou

pour localiser le centre de service/ventes ou le

centre d’entretien le plus proche, appelez le...

416.439.4181

fax: 416.439.6210

Milwaukee Electric Tool (Canada) Ltd

755 Progress Avenue

Scarborough, Ontario M1H 2W7

Notre réseau national de distributeurs agréés

se tient à votre disposition pour fournir l’aide

technique, l’outillage et les accessoires

nécessaires. Composez le 416.439.4181 pour

obtenir les noms et adresses des revendeurs

les plus proches ou bien consultez la section

«Où acheter» sur notre site web à l’adresse

www.milwaukeetool.com

MEXICO - Soporte de Servicio

MILWAUKEE

Milwaukee 6520-21 User manual

Brand: Milwaukee

Model: 6520-21

Category: Power tools

Type: User manual

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