Kenmore 148.16656010 User manual

Category
Barbecues & grills
Type
User manual
Use& CareGuide
®
LiquidPropaneGasGrill
SearsModelNo. 148.16656010
ThisGrillisfor OutdoorUseOnly
Readand follow all Safety,Assembly,
and Use& Care Instructionsin this Guide
beforeassembling and cooking
with this grill.
Failureto follow all instructions in this
Use& Care Guidemay leadto fire or
explosion,which could result in property
damage, personal injuryor death.
Safety
Parts
Useand Care
Assembly
GrillInformationCenter
Missing Parts?Assembly Questions?
Operation Problems?Before returning
grill to store,call 1-800-482-0131
Tools needed for assembly:
Screwdriver(notprovided)
SAVETHESEINSTRUCTIONS!
See ourextensiveassortmentof outdoorlivingproductson-lineat
www.sears.comandwww.kmart.com
SearsBrandsManagementCorporation,HoffmanEstates,IL60179,U.S.A.
© 2010SearsBrands,LLC Printedin China L3018S-ManuaE
Ifyou smell gas:
1.Shut off gas to theappliance.
2. Extinguishany open flame.
3.Open lid.
4. If odor continues, keep awayfrom the
applianceand immediatelycall your gas
supplier or your fire department.
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals knownto the State
of California to cause cancer, birth defects, and
other reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Washyour hands after handling this product.
1. Donot store or usegasoline or other
flammable liquidsor vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connectedfor useshall
notbe stored inthe vicinity ofthis or any
other appliance.
Call Grill Service Center For Help And Parts
If you have questionsor needassistanceduring assembly,
please call 1-800-482-0131.Youwill bespeakingto a
representativeof thegrill manufacturerand not a Sears
employee.To order new parts callSears at
1-800-4-MY-HOME.
Product Record
IMPORTANT: Fillout the productrecord information
below.
Model Number
Serial Number
See rating labelon grill for serial number.
Date Purchased
Installation Safety Precautions
Use grill, as purchased, onlywith LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must
be purchased for use with natural gas.
Grill installation must conformwith localcodes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54,Natural Gasand Propane
Installation Code, CSA B149.1, orPropane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hotsurfaces.
This grill is safety certified for use in the UnitedStates
and/or Canada only. Do not modify for use in any other
location. Modification will result ina safety hazard.
Safety Symbols
The symbols and boxes shown below explain whateach
heading means. Readand follow all of the messages found
throughout the manual.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
Forresidential use only. Donot use for
commercialcooking.
WARNING: Indicates an potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
CAUTION:Indicatesapotentiallyhazardous
situationorunsafepracticewhich,ifnotavoided,
mayresultinminorormoderateinjury.
cancelforanyreasonduringtheproductwarrantyperiod,we
willprovideafullrefund.Or,aproratedrefundanytimeafter
theproductwarrantyperiodexpires.PurchaseyourRepair
ProtectionAgreementtoday!
Somelimitationsandexclusionsapply.
Forpricesandadditionalinformationcall1-600-627-6655.
SearsInstallationService
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in
the U.S.A. call 1-600-4-MY-HOME®
For Your Safety .................................. 2
Grill Service Center............................... 2
Product Record Information ........................ 2
Safety Symbols.................................. 2
Installation Safety Precautions ....................... 2
Kenmore Grill Warranty ........................... 3
Use and Care ................................ 4-10
Natural Gas Conversion Box ...................... 11
Notes.......................................... 12
Parts List ...................................... 13
Parts Diagram................................... 14
Assembly .................................... 15-25
Troubleshooting............................... 26-27
Repair ProtectionAgreements
Congratulations on making a smartpurchase. Your new
Kenmore®productis designed and manufactured for years of
dependable operation. But like all products,it may require
repair from time to time. That's when having a Repair
ProtectionAgreement cansave you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what the Repair Protection Agreement includes:
[] Expert service by our 10,000 professional repair
specialists
[] Unlimited service and no charge for parts and labor on
all covered repairs
[] Product replacement up to $1500 if your covered
product can't be fixed
[] Discount of 10%from regular price of service and
related installed parts not covered by the agreement; also,
10% off regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution-
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair ProtectionAgreement, a simple
phone callis all that ittakes for you toschedule service. You
can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement isa risk-free purchase. If you
Kenmore FullWarranty
If this grill fails due to a defect inmaterial or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME®toarrange for free repair (or replacement if repair
proves impossible).
Limited Warranty on Burners
For tenyears from thedate of purchase, any stainless steel
burner that rusts throughwill be replaced free of charge. After
the first year from the date of purchase, you payfor labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries andgrill part
paint loss,discoloration or rusting, which are either
expendable parts that canwear outfrom normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if thisgrill is ever used for
commercial or rental purposes.
All warranty coverage applies only if thisgrill is used in the
United States.
This warranty gives you specific legal rights, andyou may
also haveother rights whichvary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
NEVERstore a spare LP cylinderunder or near
the grill applianceor in an enclosed area.
Never fill a cylinder beyond80% full.
Ifthe information in the two points above is not
followed exactly, a fire causing death or serious
injurymay occur.
°An over filled or improperlystored cylinderis a
hazarddue to possiblegas releasefrom the
safety relief valve. This could cause an intense
fire with risk of property damage,serious injury
or death.
° If you see, smell or heargas escaping,
immediatelyget awayfrom the LP cylinderand
grillapplianceand call your fire department.
LP Cylinder
The LP cylinder used with your grill must meet the
following requirements:
Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18"(45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collarfor
marking.
LP cylinder valve must have:
Type 1 outlet compatible with
regulator or grill.
Safety relief valve.
ULlisted Overfill Protection OPDHandWheel
Device(OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
LP cylinder must be arrangedfor vaporwithdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
Turn OFF all control knobs and LP tank valve. Turn coupling
nutcounterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap
onto LP tank valve. Always use cap and strap suppliedwith
valve.
Failure to use safety cap as directed may result in
serious personal injury and/or property damage.
LPTankValve
@_ Safety Cap
RetainerStrap
A disconnected LP tank in storage or being transported must
havea safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as acarport, garage, porch,
covered patio or other building. Never leave an LPtank inside
a vehicle which may becomeoverheated by the sun.
Donot store an LP tank in an area where children play.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LP gas is nontoxic, odorless and colorlesswhen produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
LP gas is highly flammable and mayignite unexpectedly
when mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LP dealer must purge new cylinder before filling.
Dealershould NEVER fill LP cylinder more than 80% of LP
cylinder volume.Volume of propane in cylinderwill vary by
temperature.
A frosty regulator indicatesgas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
Donot release liquid propane (LP) gas intothe atmosphere.
This isa hazardous practice.
To remove gasfrom LP cylinder, contact an LP dealer or call
a localfire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
LP Tank Exchange
Many retailers that sell grillsoffer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision
fill, test and certify their cylinders. Exchange your tank only
for an OPD safety feature-equipped tank as described in
the "LP Tank" section of this manual.
•Always keep new andexchanged LP tanks in upright position
during use, transit or storage.
,Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
Foryoursafety
•Leak test must be repeatedeach time LP tank isexchanged
or refilled.
•Do not smoke during leak test.
•Do not use anopen flame to checkfor gas leaks.
•Grill mustbe leak tested outdoors ina well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open
flames or sparks.
•Usea clean paintbrush and a 50/50 mild soap and water
solution. Brushsoapy solution onto areas indicated by arrows
infigure below. Leaksare indicated by growing bubbles.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Referto
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP tank OFF by turning OPDhand wheel clockwise to
a full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap suppliedwith valve.
OPDHandWheel
._ Type1 outletwith
threadon outside
SafetyReliefValve
/
Strapand Cap
If "growing" bubbles appear donot use or move the LP
tank. Contact an LP gas supplier or your fire department!
Do not insert a POLtransport plug
(plastic part with external threads)
into the Type 1 tank valve outlet. It
will defeat the Safety Relief Valve
feature.
Do not use household cleaning agents. Damage to gas
train components (valve/hose/regulator) can result. 5. Hold regulator and insert nipple into LPtank valve.
Hand-tightenthe coupling nut, holding regulator in a straight
linewith LP tank valve so as not to crossthread the
connection.
Nipplehasto be centered
into the LPtank valve.
Holdcouplingnutandregulator
as shownfor properconnection
to LPtankvalve.
6. Turn the coupling nut clockwise and tighten to a full stop.
The regulatorwill seat on the back-check feature in the LP
tank valve, resulting in some resistance. An additional
one-half to three-quarters turn is required to complete
the connection. Tighten by hand only - do not use tools.
Leak Testing Valves, Hose and Regulator
1.TurnallgrillcontrolknobstoOFF.
2. Be sure regulator is tightly connected to LP tank.
.
Completely open LP tank valve by turning OPD hand wheel
counterclockwise. Ifyou hear a rushing sound, turn gas off
immediately.There is a major leakat the connection.
Correct before proceeding by calling Searsfor
replacement parts at 1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown
in picture below:
Neverremovethreaded
orificeat endofvalve.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeatsteps 5 and 6. If you are still unable to complete the
connection, do not use this regulatort Call 1-800-482-0131
for assistance.
Do not insertany toolor foreign object intothevalve
outlet or safety relief valve.You may damagethe valve
and cause a leak. Leaking propane mayresult in
explosion,fire, severe personal injury,or death.
Outdoorgas appliance is not intendedto be installed
in or on a boat.
Outdoorgas appliance is not intendedto be installed
in or on an RV.
Never attemptto attach this grill to the self-contained
LPgas system of a camper traileror motor home.
Do not usegrill until leak-tested.
If a leak isdetected at any time, STOPand callthe
fire department.
If you cannotstop a gas leak,immediately close
LPcylindervalve and call LPgas supplier or yourfire
department!
5. If "growing" bubbles appear, there isa leak. Close LP tank
valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call Searsfor
replacement parts at 1-800-4-MY-HOME®.
6.Always close LP tank valve afterperforming leak test by
turning hand wheel clockwise.
ForSafe Use ofYour Grill and to Avoid Serious
Injury:
Do not let childrenoperate or play neargrill.
Keepgrill area clear and free frommaterials that
burn.
Do notblock holes in sidesor backof grill.
Check burnerflames regularly.
Use grill only in well-ventilatedspace. NEVER usein
enclosedspace suchas carport,garage, porch,
covered patio,or under anoverhead structure of any
kind.
Do not usecharcoal or ceramicbriquets ina gas grill.
(Unlessbriquets are suppliedwith your grill.)
Use grillat least 3 ft. from anywall or surface.
Maintain 10ft. clearance toobjects that cancatch fire
or sourcesof ignition such as pilot lightson water
heaters,live electricalappliances, etc.
Apartment Dwellers:
Checkwith managementto learnthe requirements
andfire codes for using an LPgas grill inyour
apartmentcomplex. If allowed, useoutside onthe
ground floor witha three (3)foot clearance fromwalls
or rails. Do not useon or under balconies.
° NEVERattempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grill with LPcylinder out of correct
position specified in assembly instructions.
Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
Beforeopening LP cylinder valve, check the coupling nut
for tightness.
When grill is not inuse, turn off all control knobs and LP
cylinder valve.
Never move grill while in operation or still hot.
Use long-handledbarbecue utensilsand oven mitts to
avoid burns and splatters.
Maximum loadfor sideburner and side shelf is 10 Ibs.
The grease tray must be inserted into grill and emptied
after each use. Donot remove grease tray untilgrill has
completely cooled.
Clean grill often, preferably after each cookout. If a bristle
brush isused to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior
to grilling. It is not recommended to clean cooking surfaces
while grill is hot.
Ifyou notice grease or other hot materialdripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determinethe cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a
leak test.
Keep ventilation openings in cylinder enclosure (grill cart)
free and clear of debris.
Do not store objects or materials insidethe grill cart
enclosure that would block theflow of combustion air to the
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise
during operation. This will not affect safety or useof grill.
Ifyou havea grill problem see the "Troubleshooting
Section".
If the regulatorfrosts, turn off grill and LPcylinder valve
immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!
CAUTION
Putting out grease fires by closingthe lid is not
possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result. Ifa grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattendedwhile preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occurthat may
damage the product.
Ignitor Lightingthe Grill
1. Read instructions before lighting your grill.
2. Open lid during lighting.
3. Open LP cylinder or natural gas valve.
4. Pushany burner control knob in and turn the knob to the left
to "HI"position. Keep pressing the knob untilthe burner is
lit.
5.Ifignitiondoesnotoccurin5seconds,turntheburner
controloff,wait5minutesforgastoclearaway,andrepeat
thelightingprocedure.
6.Tolightotherburners,repeatstep4.
NOTE:Ifignitordoesnotwork,followMatchLighting
instructions.
Turn controls and gassource or tank OFFwhen
not in use.
If ignitiondoesnotoccurin5 seconds,turnthe burner
controloff,wait5 minutes,andrepeatthe lighting
procedure.Ifthe burner does not ignitewith
the valve open,gas will continueto flow out ofthe
burner and couldaccidently ignitewith risk of
injury.
Match-Lighting
Do not lean over grillwhile lighting.
1. Open lidduring lighting.
2. Place match into match holder (hanging from sideof cart).
Light match, place intothe firebox.
3. Push in and turn right knob to HIGH position. Besure burner
lights and stays Iit.
4. Light other burners by pushing knob in and turning to HI
position.
Sideburner Match Lighting
1. Open sideburner lid. Turn on gas at LP cylinder.
2. Place Iit match near burner.
&Turn sideburner knob to HI. Be sure burner lightsand
stays Iit.
Burner Flame Check
,Remove cooking grates and heatdiffusers. Light burners,
rotate knobs from HIGH to LOW. You should see asmaller
flame in LOW position than seen on HIGH. Perform burner
flame checkon sideburner, also. Always checkflame prior to
each use.
TurningGrillOff
•Turn all knobs to position. Turn LP cylinderoff by turning
hand-wheel clockwiseto a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Push the control knob in and
turn the knob to the left to "HI"position."Click" should be
heard and spark seen each time between collector box or
burner and electrode. See "Troubleshooting"if no click or
spark.
Valve Check
•Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back
to OFF position.Valves should turn smoothly.
Hose Check
•Before each use,check to see ifhoses are cut or worn.
Replace damaged hoses before usinggrill. Use only identical
replacement part valve/hose/regulator as specified in the
Parts List of this Use and Care Guide.
General Grill Cleaning
•Do not mistakebrown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not paintedat the
factory (and should never be painted). Apply a strong
solution of detergent and water or use a grill cleaner with
scrub brush on insides of grill lidand bottom. Rinse and allow
to completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
Plastic parts: Wash with warm soapywater and wipe dry.
Donotusecitrisot,abrasivecleaners,degreasersora
concentratedgrillcleaneronplasticparts.Damagetoand
failureofpartscanresult.
Porcelainsurfaces:Becauseofglass-likecomposition,most
residuecanbewipedawaywithbakingsoda/watersolutionor
speciallyformulatedcleaner.Usenonabrasivescouring
powderforstubbornstains.
*Painted surfaces: Wash with mild detergent or nonabrasive
cleanerand warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on
grease deposits may require the use ofan abrasive plastic
cleaning pad. Use only in direction of brushed finish to avoid
damage. Do not use abrasive pad on areaswith graphics.
Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
cleancooking surfaces while grill is hot.
Storing Your Grill
•Clean cookinggrates.
•Store indry location.
•When LP cylinder is connected to grill, store outdoors in a
welIventiIatedspace and out of reach of children.
•Covergrill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grillindoors ONLY if LP cylinder isturned off and
disconnected, removed from grill and stored outdoors.
•When removinggrill from storage, follow "Cleaning the Burner
Assembly' instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble ignitinggrill.
1.Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat diffusers.
3. Remove R pinsfrom rear of burners.
4. Carefully lift each burner up and away from valve openings.
SPIDER ALERT!
SPIDERANDWEBS
NSDEBURNERTUBE , -
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check
and clean the burner tubes.
Insomeareasofthecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,
buildnestsandlayeggsin thegrill'sburnertubesobstructingthe
flowof gastotheburner.Thebacked-upgascanignitein the
burnertubebehindthecontrolpanel.Thisisknownasa
flashbackanditcandamageyourgrill andevencauseinjury.
To preventflashbacksandensuregoodperformancetheburner
and burnertubeassemblyshouldberemovedfromthegrilland
cleanedbeforeusewheneverthegrillhasbeenidleforan
extendedperiod.
We suggest three ways to clean the burner tubes. Use the one
easiestfor you.
(A) Bend a stiff wire (a lightweight coat hanger works well)
intoa small hook. Runthe hook through each burner
tube several times.
J
'3
(B) Use a narrow bottle brush with a flexible handle(do not
use a brass wire brush), run the brush through each
burner tube several times.
(C)Wear eye protection: Use anair hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7.Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Cleanany blocked ports with a stiffwire such as an open
paper clip.
9. Check burner for damage, due to normalwear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings.
Correct burner-to-valveengagement
Indirect Cooking
Poultry and large cutsof meat cook slowly to perfection on the
grill by indirect heat. Placefood over unlit burner(s); the heat
from lit burners circulates gently throughout the grill, cooking
meat or poultry without the touch of a direct flame.
This method greatly reduces flare-ups when cooking extra fatty
cuts because there is no direct flame to ignite the fats and
juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
Always cook with the lid closed.
Due toweather conditions, cooking times mayvary.
During cold and windy conditions the temperature setting
may need to be increased to insure sufficient cooking
temperatures.
Place food over unlit burner(s)
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Idealfor slow roasting and baking.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keepfood safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaceswith hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meatsand poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensilswhen removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline
at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00
am-4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cookedon a grill often browns very fast on
the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of aloneness.
Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
Hamburgers madeof any ground meat orpoultry should
reach 160° F, and be brown in the middle with nopink juices.
Beef, veal and lamb steaks, roasts and chopscan be cooked
to 145°F. All cuts of pork should reach 160° F.
NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
When reheating takeout foods orfully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
WARNING: To ensure that it is safe to eat, food must be
cooked to the minimum internal temperatures listed inthe table
below.
USDA* Safe MinimumInternal Temperatures
Fish 145°F
Pork 160°F
Egg Dishes 160°F
Steaksand Roasts of Beef,
Vealor Lamb 145°F
Ground Beef, Vealor Lamb 160°F
Whole Poultry (Turkey,
Chicken, Duck, etc.) 165°F
Ground or Pieces Poultry 165°F
(Chicken Breast,etc.)
*United States Departmentof Agriculture
10
To purchase NaturalGas Conversion Partscall Searsat
1-800-4-MY-HOME®
Natural gasconversion kit
(Manufacturer PartNo.: L3018S-KIT)
Yourgrill canbe converted to naturalgas with this
conversion kitby a qualifiedgas technicianonly. Inorder
to convertthis grill the technicianwill needthis
conversion kit.
Natural gas 12' hose
If convertingthegrill to naturalgas, the technician in
most caseswill needthis 12' extension hose with 3/8" ID
(inner diameter),which is includedin the naturalgas
conversion kit.
11
Gas Requirements
For NaturalGas Connection
Preparing:
1. Turn off gassupply, and then remove capon gas
supplyside.
2. Recommended: Installashut-off valve on
gassupply side beforeinstallingthesocket.
3. Socket should beinstalled by an authorized
technicianin accordancewith the nationalfuel gas
code (NFPA54/ANSI223.1).
4. Before inserting plug, turnon gas supply and leak
testall connections includingthe stem of the shut-off
valve and the opening of thesocket. For best results,
use anammonia-free soap& water solution.
OperatingInstructions:
1.To connect, push backsocket sleeve.
Socket Sleeve = Plug
\
LP Gas
Ifyour grill isfor LPGas, the regulator supplied isset for
an 11-in.water column (WC)and isfor usewith LPgas
only.Thefactory-supplied regulatorand hose must be
usedwith a 20-lb. LPgastank.
Natural Gas
Ifyour grill isfor NaturalGas, it is set for a 7-in. water
column(WC) and isfor usewith NaturalGas only.Gas
pressureis affectedby gas line size and the lengthof
gas linerun from housegas line. Followthe
recommendationsin the chart below.
FromHouseto Grill
Distance Tubing Size
Up to 25 ft. 3/8 in.diameter
26-50 ft. 1/2in.diameter
2/3of the run:3/4 in. diameter
51-100ft.
1/3of the run :1/2 in. diameter
Over 101ft. 3/4 in.diameter
2. Insertplug and release sleeve.
3. Pushplug untilsleevesnaps forward. (Gaswill flow
automatically.Failure to connect plug properlyto
socketwill inhibitgasflow to the appliance.)
Socket Sleeve
\\\
To disconnect
1. Pull Sleeve back. Pullplug out ofsocket. (Gas is
automaticallyshutoff.)
2. Close shut-offvalve and replacedust caps onsocket
and plug.
12
Key Qty Description
1 1 HOODHANDLE(LEFT)
2 4 HANDLEBASE
3 1 LEFTHOOD
4 1 TEMPERATUREGAUGE
5 1 WASHER
6 1 RIGHTHOOD
7 2 COOKING GRID( MAIN BURNER )
8 1 LEFTWARMING RACK
9 1 RIGHTWARMINGRACK
10 1 COOKING GRID( SEAR BURNER)
11 3 HEAT DIFFUSER
12 1 SEAR BURNER
13 1 IGNITIONPIN ( SEAR BURNER)
14 1 IGNITIONPIN ( MAIN BURNER)
15 1 IGNITIONPIN ( MAIN BURNER)
16 1 IGNITIONPIN ( MAIN BURNER)
17 3 MAINBURNER
18 3 R-PIN
19 1 HOODHANDLE ( RIGHT)
20 1 DRAWERHEAD
21 1 DRAWERBODY
22 1 SIDE SHELF
23 2 HOODSLEEVE
24 1 BURNERBOX
25 1 SIDE BURNERGRID
26 1 SIDE BURNER HOOD
27 1 SIDE BURNERSHAFT
28 1 COLLECT BOX
29 1 SIDE BURNER
30 1 IGNITIONPIN ( SIDE BURNER)
31 1 SIDE BURNER
32 1 BOTTLEOPENER
33 1 SIDE BURNERVALVE
34 5 BEZEL
35 5 KNOB
36 1 MAINBURNERHOSE
37 1 LPGAS PRESSURE REGULATOR
38 1 MANIFOLD
39 1 CONTROL BOX
Key Qty Description
40 1 ELECTRICALIGNITOR
41 1 LEFTPANEL
42 1 BEAM
43 2 MAGNET
44 1 DRIPTRAY
45 1 DRIPTRAY SUPPORT
46 1 REAR PANELTOP
47 1 TANK RING BRACKET
48 1 TANK RING
49 1 REAR PANELBOTTOM
50 1 RIGHTPANEL
51 2 LOCKINGCASTER
52 1 BOTTOMPANEL
53 1 TANK SUPPORT
54 1 SIDE PANELBRACKET(RIGHT)
55 2 CASTER
56 1 HANDIGNITOR
57 1 RIGHTDOOR
58 1 SIDE PANELBRACKET(LEFT)
59 1 LEFTDOOR
60 2 DOORHANDLE
61 1 IGNITIONWIRE( MAIN BURNER)
62 1 IGNITIONWIRE( SIDE BURNER)
Not Pictured
1
2
HARDWAREPACK
PRODUCTMANUAL
If you aremissinghardwareor have
damagedparts afterunpackinggrill, call
1-800-482-0131for replacement.
Toorderreplacement parts afterusinggrill,
call 1-800-4-MY-HOME®
13
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14
UNPACKING
Afterremoving all partsfrom the top of the shipping box, and when the only part showing isthe grill head,use a
knifeto slice down the sides of the box. Be carefulof staples along shipping boxedges.
Removestyrofoam packingto gain access tothe grill head.
Open grill lids and removeall packaged partsand packing material.
WARNING:Assemble and place the grill ona flat level surface.Compare the parts and hardwarewith the
list and diagrams. Donot attempt assemblyif any part is missing or damaged.
Attach the castersto the bottompanel with 4 screwseach as shown.Attach the two lockingcasters
at theback ofthe grill.After attaching allcasters,turn the bottompanel over.
Bottom Panel
Locking Caster
1/4-20x 5/8" Screw
Qty.16
Caster
Attach the door magnetto theholes in the front of the bottom panelwith 2 screws. Do notfully tighten
at this time.
Bottom Panel i/_
5/32-32x 1/2" Screw
Qty.2
Door Magnet
15
Slidetank supporttopfully forward on itsrails as shown.Attach railsto bottompanel with six screws.
1/4-20x 5/8" Screw
Qty.6
TankSu
BottomPanel
Attach Rear Panelto BottomPanel with4 screws as shown.
y 1/4-20x 5/8" Screw
Qty.4
Rear Panel Bottom
Bottom Panel
16
Attach side panels to bottom panel as shown. For each side panel, there are two screwsfor the rear
panel andthree for the bottompanel. Insertthe three bottom panelscrews first.
Rear Panel Bottom
RightPanel
Left Panel
1/4-20x 5/8" Screw
Qty.10
Attach theside panel bracketsto theside panels and bottompanelwith 3 screws each as shown.
Left Panel
SidePanel Bracket
Right Panel
1/4-20x 5/8" Screw
Qty.6
17
Attachthe rear panel topto theside panels with 2 screws each as shown.
RightPanel
Le_ Panel
Rear PanelTop
1/4-20x 5/8"
Qty.4
Screw
Slidethe tank ring bracket onto the endof the tankring as shown.Attach the bracket to the rear
paneltop with 2 screws as shown.
TankRing
TankRing Bracket
Rear PanelTop 1/4-20x 5/8" Screw
__ Qty.2
18
Attach front beamto side panelswith 2 screwseach asshown.
Left Panel
1/4-20x 5/8" Screw
Qty.4
RightPanel
Front Beam
Attach thedrip tray supportto thefront beamand rear panel topwith 4 screws as shown. NOTE: Drip
tray tabs connectto outside offront beam.
DripTraySupport
Rear PanelTop
1/4-20x 5/8" Screw
Qty.4
Front Beam
19
Slidethe drip tray through the rear panel topand intothe drip tray support as shown.
DripTraySupport
DripTray
Foreach door, attachwasher onto hinge pin,then insert bottomhinge pin into hole on bottompanel.
Push down on top hingepin to insert intohole in tab at top ofside panel.Adjust bottompanel door
magnetto contactdoors, and tightenmagnetscrews.
Washer 5
Qty.2
LeftDoor
RightDoor
Washer 5
20
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Kenmore 148.16656010 User manual

Category
Barbecues & grills
Type
User manual

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