Epple Maschinen SB 55 SV User manual

Stand 26.11.08, SB 55 SV, Drills Page 1 of 37

User manual

Column drill

SB 55 SV

Keep for future reference!

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Table of contents

1 SAFETY .............................................................................................................. 5

1.1 Safety notes (waring notes) ...............................................................................6

1.1.1 Classification of hazards ........................................................................... 6

1.1.2 More, used pictograms .............................................................................. 7

1.2 Proper use ...........................................................................................................8

1.3 Danger, which can emanate you from drill .......................................................9

1.4 Qualification of personnel ................................................................................ 10

1.4.1 Target group ..............................................................................................10

1.4.2 Authorised personnel ...............................................................................10

1.4.3 The operator must.....................................................................................10

1.4.4 The user must ...........................................................................................11

1.4.5 Special claims to the qualification ...........................................................11

1.5 Operator position .............................................................................................. 11

1.6 Safety equipment .............................................................................................. 11

1.6.1 EMERGENCY STOP control .....................................................................12

1.6.2 Chip protection .........................................................................................12

1.6.3 Safe belt cover ..........................................................................................12

1.6.4 Prohibition, instruction and warning signs .............................................12

1.7 Safety check of the machine ............................................................................ 13

1.8 Personal protective equipment for special work ............................................ 14

1.9 Safety during use of the drill ............................................................................ 15

1.10 Safety during general maintenance work ....................................................... 15

1.10.1 Breaking and assuring the machine ........................................................16

1.10.2 Use of hoisting devices for attendance work ..........................................16

1.10.3 Mechanic attendance work at the machine .............................................16

1.11 Accident report ................................................................................................. 16

1.12 Electricity .......................................................................................................... 17

2 TECHNICAL DATA .......................................................................................... 18

2.1 Electrical connection data ............................................................................... 18

2.2 Machine data ..................................................................................................... 18

2.3 Dimensions ....................................................................................................... 18

2.4 Necessary working room ................................................................................. 18

2.5 Environmental conditions ................................................................................ 18

2.6 Operating material ............................................................................................ 19

2.7 Emissions.......................................................................................................... 19

3 ASSEMLY ......................................................................................................... 20

3.1 Delivery volume ................................................................................................ 20

3.2 Transport ........................................................................................................... 20

3.3 Storage .............................................................................................................. 20

3.4 Positioning and assembly ................................................................................ 20

3.4.1 Claims to installation location..................................................................20

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3.4.2 Assembly ...................................................................................................21

3.4.3 Anchor – free assembly ............................................................................21

3.4.4 Anchored assembly ..................................................................................21

3.4.5 Positioning ................................................................................................21

3.5 First initiation .................................................................................................... 21

3.5.1 Cleaning .....................................................................................................21

3.5.2 Sight check/ manual function check ........................................................22

3.5.3 Electrical connection ................................................................................22

3.5.4 Function check ..........................................................................................22

4 HANDLING ....................................................................................................... 23

4.1 Safety ................................................................................................................. 23

4.2 Control and indicator elements ....................................................................... 23

4.2.1 Control elements electrical ......................................................................23

4.2.2 Control elements mechanical ..................................................................23

4.3 Activate the machine ........................................................................................ 24

4.3.1 Release EMERGENCY STOP control .......................................................24

4.3.2 Turning direction choice ..........................................................................24

4.3.3 Speed choice .............................................................................................24

4.3.4 Close chip protection ...............................................................................24

4.3.5 Close belt cover ........................................................................................24

4.3.6 Activating ..................................................................................................24

4.3.7 Deactivating...............................................................................................24

4.4 Hand drive ......................................................................................................... 24

4.5 Adjust depth stop ............................................................................................. 24

The depth stop is construed at the left side of the head as actuator of the centre

sleeve .......................................................................................................................... 24

4.6 Table height adjustment ................................................................................... 25

4.7 Turn, swivel, tilt table ....................................................................................... 25

4.8 Machine light ..................................................................................................... 25

4.9 Activate coolant flow ........................................................................................ 25

4.10 Centre sleeve fetching ...................................................................................... 25

4.11 Working notes ................................................................................................... 25

4.11.1 General notes ............................................................................................25

4.11.2 Fixing the work part in the vice ................................................................26

4.11.3 Eject a tool .................................................................................................26

5 MAINTENANCE ............................................................................................... 27

5.1 Safety ................................................................................................................. 27

5.1.1 Preparation ................................................................................................27

5.1.2 Recommissioning .....................................................................................27

5.2 Inspection and attendance ............................................................................... 28

5.2.1 Daily work ..................................................................................................28

5.2.2 Weekly work ..............................................................................................28

5.2.3 Monthly work .............................................................................................28

5.2.4 Semi – yearly work ....................................................................................28

5.3 Maintenance ...................................................................................................... 28

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6 FAILURES ........................................................................................................ 29

6.1 Fault correction................................................................................................. 29

7 EXPLODED DRAWING .................................................................................... 30

7.1 Exploded drawing actuator .............................................................................. 30

8 REPLACEMENT PART LIST ........................................................................... 31

8.1 Replacement part list actuator ......................................................................... 31

9 EXPLODED DRAWING .................................................................................... 32

9.1 Exploded drawing stand .................................................................................. 32

10 REPLACEMENT PART LIST ........................................................................... 33

10.1 Replacement part list stand ............................................................................. 33

11 CIRCUIT DIAGRAM ......................................................................................... 34

11.1 Circuit diagram SB 55 SV ................................................................................. 34

12 APPENDIX ........................................................................................................ 35

12.1 Copyright........................................................................................................... 35

12.2 Product follow - up ........................................................................................... 35

13 EG – DECLARATION OF CONFORMITY ........................................................ 36

14 ACCEPTANCE CERTIFICATE ........................................................................ 37

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1 Safety

Glossary of symbols

Symbol

account



Reference to another page



Calls on you to get in action



enumerations

This first part of the operating manual:

 Explains the meaning and use of the warning references contained in the

operating manual

 Highlights the dangers that might arise for you and others if these instructions are

not followed

 Explains how to use the machine properly

 Tells you how to avoid dangers

In addition to this operating manual please observe:

 Legal regulations for accident prevention

 Applicable laws and regulations

 The prohibition, warning and mandatory lables as well as the warning notes

You are liable to follow the european norms by installation, operation, maintenance and

reparation of the machine.

If european norms still are outstanding you are liable to use the country – specific

effectual norms.

If necessary you have to take some in – company actions before the use of the machine

to follow the country – specific instructions.

Always keep this document close to the machine.

Support / Information

If you are unable to solve a problem using this manual, please contact us for advice:

 Epple Maschinen GmbH

Service und Support

Auf der Breite 2-14

D-73349 Wiesensteig

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1.1 Safety notes (waring notes)

1.1.1 Classification of hazards

We classify the safety warnings into various levels. The table below

gives an overview of the classification on symbols (pictograms) and

warning labels fort he specific danger and is (possible) consequences.

Symbol

Warning

alert

Definition/ Consequences

Danger!

Imminent danger that will cause serious injury

or death to personnel.

Warning!

Risk: a danger that might cause serious injury

of death to personnel.

Caution!

Risk: a danger that might cause serious injury

of death to personnel.

Attention!

Situation that could cause damage to the belt

grinder or products and other types of

damage. No risk of injury personnel.

Information!

Application tips and other important or useful

information and notes. No dangerous or

harmful consequences for personal or objects.

In case of specific dangers, we replace the pictogram by

General

danger

Injuries to hand

Dangerous,

electrical

tension

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1.1.2 More, used pictograms

Engaging

forbidden

Draft mains

plug

Wear

protection

gloves

Wear

protection

glasses

Wear ear

protection



Wear

protective

suit

Wear safety

shoes

Mind the

environment

Your contact

person

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1.2 Proper use

Warning!

In the event of improper use, the machine

 Will endanger employees,

 Will endanger the machine and other material property of the operator,

 may affect proper operation of the machine

The machine may not be in an explosive environment.

The machine was built and construed for the following utilisations:

This drill only is for working with metal, wood and plastic.

Working with flammable materials is forbidden.

Any other use is improper.

The use and positioning of the machine only is allowed in dry and well aired

rooms

If the machine is used in any way other than as described above, modified

without authorisation of Epple Maschinen GmbH or operated with different

process data, then it is being used improperly.

We do not take any liabilities for damage caused by improper use. We would like

to point out that any modifications to the construction, or technical or

technological modifications that have not been authorised by Epple Maschinen

GmbH will also render the guarantee null and void.

It is also part of proper use that

 The maximum values of the machine are complied with,

 The operating manual is observed

 Maintenance and inspection commands are followed

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For an optimal efficiency, you have to observe the following:

 The correct choice of the tool, according to the material

 The correct clamping of the tool

 The correct clamping of the work part

 The correct cutting pressure and cutting speed

 The adequate coolant lubricant

Warning!

An improper use can lead to heaviest injuries.

The rebuilding or the change of the performance data is forbidden and endanger

personnel and machine.

1.3 Danger, which can emanate you from drill

Construction and building of the machine equate to level of technique. The

machine was checked of operating safety.

However there exist risks and dangers by the use:

 Improper use and non – observance of safety instructions can cause

extensive injuries like bruises, crops, fractures or separation of members

 Risk of injury by kickback or derailing of work parts and/ or tool

 Danger of electric shock by damaged and electric units

 Risk of stumbling by about lying work parts or work part rests

 A cant of work parts can cause heavy injuries

 Danger for ears by loud noise (from 85 dB(A))

 The running drill can capture work wear or long hair insert

 Danger of cutting by arris work parts

 Danger of accidents by damaged tool (f. e. stump, loose, chapped etc.)

 During use of coolant lubricant exists the danger of skin diseases

By the maintenance and use of the machine dangers because of false use or

improper maintenance may encounter you.

Information

To avoid errors and dangers, all users who are assigned with the

assembly, the use and maintenance have to be qualified and read plus

understand the operating manual.

By improper use of the machine may:

 Danger for body and life exist

 The machine and other property can be endangered

 The safe function of the machine can be affected

It is very important that you disconnect the machine for cleaning and maintenance

work.

Warning!

The machine only can be used with functioning safety equipment. The machine

must be disconnected directly if you notice damaged or failure safety equipment.

All special units that are mounted from the operator have to include the

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accordant safety units. You are not allowed to derogate or avoid the safety units

of machine. The responsibility therefore is the operators.

1.4 Qualification of personnel

1.4.1 Target group

This manual is addressed to the operators, users and maintenance staff.

The warning notes therefore refer to both operation and maintenance of

the machine.

Determine clearly and irrevocably who will be responsible for the

different activities on the machine (operation, maintenance and repair).

1.4.2 Authorised personnel

Warning!

Incorrect use and maintenance of the machine constitutes a danger for

personnel, objects and the environment.

Only authorized persons may operate the machine.

Authorised personnel for the use and maintenance are:

 Trained and instructed operators

 Trained and instructed experts of the retaile

1.4.3 The operator must

The operator is bound to instruct the personnel in regular intervals (at

least once a year) on

 Monitoring all safety standards that apply to the machine

 Maintaining the operation

 Obtaining accredited technical guide lines

Furthermore the operator is bound to:

 Document training/ instructions

 Require the staff to confirm participation in training/ instruction by

means of a signature

 Control whether the personnel observes the operation manual

and whether it is close to the machine

 Check that the staff is aware of safety and dangers in the

workplace and that they observe the operating manual

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1.4.4 The user must

 Observe commands of superiors and sentinels

 Do not remove safety equipment during work

 Avoid contact with tool

 Use personal protective equipment (incl. Skin protection)

 Wear close work wear

 Remove chips with equipment and not by hand

 Do not use damaged thread, wood, HSS drills

 Work parts have to be clamped safe and feast

 Assure order and cleanness at the work place

 Never work with damaged machine parts

 Announce defects directly to your superior

 Read and understood the user manual

 To be familiar with all safety regulations and safety arrangements

 Use the machine

1.4.5 Special claims to the qualification

For the work with electric units or operating materials more claims to the

qualification are efficient.

Only electronic experts are allowed to do work at electric units. If the

instruct and oversee you, you are allowed, too.

Before you accomplish work at electric units or operating material you

have to keep the following instructions in this order:

 Disconnection

 Assure against resetting

 The unit must be de - energized

Please observe the effective regulations of the insurance association

and the accident prevention.

1.5 Operator position

The operator position is straight standing in front of the machine. Every other

position can lead to danger of personnel.

1.6 Safety equipment

The use of the machine is only allowed with correct functioning safety devices.

The machine is to decommission directly if a safety device is deficient of

effectless. Therefore you are responsible as an operator/ user. After response,

defect or falling out of a safety device, the profile roll may not be in use until:

 The failure/ cause of the failure is abolished

 You have checked the machine and fell confident that there is no danger

for personnel or property values

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Warning!

If you remove the destined safety devices or abrogate them by bridging you

endanger yourself and other personnel working at the machine.

Consequences can be heavy injuries until death.

The drill includes the following safety devices:

 EMERGENCY STOP control

 Choice switch speed with 0 - position

 Choice switch turning direction with 0 - position

 Chip protection

 Belt cover with safety switch

1.6.1 EMERGENCY STOP control

At the front side of the machine is an emergency Stop control, that is

parallel the main switch.

You can release an used emergency Stop control by turning the button

in direction of arrow to jump out of the arrestor.

1.6.2 Chip protection

The chip protection is folding upwards. Furthermore the chip

protection is height adjustable. Springs fix the position. The chip

protection has no control function. During drilling click the chip

protection in front of the tool.

1.6.3 Safe belt cover

The belt cover has a safety switch. In opened position the

current entry to the motor is broken.

1.6.4 Prohibition, instruction and warning signs

Observe additionally to the user manual the safety and warning notes at the

machine. Warning notes that only are to find in the user manual and not at the

machine have additionally absolute validation and are to observe implicitly.

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1.7 Safety check of the machine

You are bound to check the machine at least once pro shift. Announce scarcities

and defects directly. You have to check all arrangements

 Before every shift

 By disconnected use before every use

 After every maintenance

Document your security check in an adequate way.

Checking in general

Safety equipment

Operation

OK

Chip protection

Fixed mounted, flap smooth

Safety notes

All safety notes are located and undamaged at

the machine

Function check of the safety elements

Element

Operation

OK

EMERGENCY

STOP control

Stop the machine directly after use of the

emergency Stop control.

Belt cover

If you open the belt cover the motor

disconnects or rather the motor does not start

with opened cover.

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1.8 Personal protective equipment for special work

Use for your work always the necessary personal protective.

Protect your face and your ears: Wear a safety helmet with a face guard for

every work, especially for any kind of work where your face and eyes are

exposed to hazards.

Use protective gloves when lifting or handling pieces with sharp edges.

CAUTION!

Do not wear protective gloves, if you have to hold work parts with the hands.

Hooking work parts can cause heaviest injuries that can lead to constrictions and/

or breaks.

Wear safety shoes when fitting, dismanteling or transporting heavy components.

Use ear protection over 80dB

Wear closely safety suit.

Do not wear long hair open, wear hairnet or cap

Check before start of work whether the required protective is complete and intact.

Broken protective has to be modernized. Always announce missing protective

and only begin to work if the protective is complete.

Caution!

Contaminated, defiled protectives can release indispositions. Clear them up after

every use and at least once a week.

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1.9 Safety during use of the drill

Warning!

Assure before activating the machine that no person or property value is

endangered.

Do not accomplish work at the machine that is dangerous:

 Assure that other people are not endangered by you

 Observe the maximum drilling cap of the machine

 Clamp the work parts before connection correct and feast

 Do not try to break the run – down drill chuck with the hand

 Always break the machine for control measures at the work part

 Wear adequate protective equipment

 Do not wear long hair open, work with hairnet or cap

 Wear close wear, no cravats, jewelry, rings etc.

 Do not remove chips with hands, use adequate means of work

 Never work at the machine if your concentration is limited (f. e. through

medicaments)

 Follow the using, attendance and maintenance instructions of this user

manual

 Observe the accident prevention regulations that are effective for your

business

 Announce damages directly to your superior

 Only leave the machine after deactivating if it stopped completely

1.10 Safety during general maintenance work

Before you begin with maintenance work at the machine you are bound to inform

the operating personnel.

Announce and document changes which are safety relevant. Do not execute

changes without consultation with the manufacturer. Refresh the operation

manual only in consultation with the manufacturer. Only instruct the operation

personnel if all changes are approved.

Document the instruction in an adequate way.

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1.10.1 Breaking and assuring the machine

Deactivate the machine before the beginning of attendance and maintenance

work with the main switch. Assure the main switch with a u – lock and retain the

key. If applicable brew the mains plug.

Mark and assure the machine clearly against unauthorised resetting.

After breaking with the main switch all dangers of tensions are broken.

Excluded are areas at the machine that are marked with the adjoining sign. At this

areas dangerous tensions can exist (f. e. connection line) although a

disconnected main switch.

Warning!

Moves of machine parts and electric machine parts can hurt you and

others heavy. Act very careful if it is not necessary to unplug the

machine because of working. Inform personnel around you about your

cycle and the possible dangers.

1.10.2 Use of hoisting devices for attendance work

Warning!

If the lifting tool is not stable enough it can burst what may cause heavy

or deadly injuries.

Check before working with lifting tool whether it is admitted for the load

and undamaged. Assure that the load is fixed correctly. Never step

under lifted loads. Please observe the effective accident prevention

regulations for your business.

1.10.3 Mechanic attendance work at the machine

Before or after attendance work:

Replace all protection and safety units that are especially for attendance

work and activate the machine with the machine – own protection and

safety units. Check the protection and safety units after every

attendance or maintenance work about completeness and correct

function.

1.11 Accident report

Inform your superior directly about accidents or “nearly accidents”.

So – called „nearly accidents“ can have different causes and need an detailed

analysis.

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1.12 Electricity

You are bound to let the electrical equipment of the machine check regularly.

We advise you at least a checking every 6 months. Deficiencies like damaged

cables or not fixed connections you have to correct always immediately

underneath observance of the safety measures. During work at live parts a

second person always has to be attendant who can switch – off the machine in

an emergency.

The machine must be out off gear immediately by failure in the electrical supply.

 You will find more information in chapter maintenance.

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2 Technical data

2.1 Electrical connection data

Type

SB 55 SV

Connection

400V 50Hz 16A CEE

Main motor

1,0 – 1,7kW

2.2 Machine data

Drilling cap in steel

50 mm

Sleeve travel

160 mm

Spindle taper

MT4

Range of speeds

85 – 1.900 U/min

Speed steps

stepless

Feed

0,10 - 0,20 - 0,30 mm/U

Working range

320 mm

T-slot size

14 mm

Table size

500 x 425 mm

Table pivoting range

+/- 90°

Table inclination range

+/- 45°

Table travelling

distance

590 mm

Column diameter

110 mm

2.3 Dimensions

Width

500 mm

Depth

750 mm

Height

1.920 mm

Weight

450 kg

2.4 Necessary working room

Width

1.500 mm

Depth

1.500 mm

Height

2.500 mm

2.5 Environmental conditions

Temperature ramnge

5 – 45°C

Air humidity

Up to max. 75%

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2.6 Operating material

To advance the durability of the column drill SB 55 SV we advice you a regular oil

change.

Feed gear

Necessary amount: ca. 0,3 L

ESSO – NURAY 100

B.P – ENERAOL HP 100 OSON

TEXACO – REGAL R10 220

CASTROL – ALPHA ZH 220

SHELL – VITARA 220

MOBIL – WAYOIL ISO UG68

Bare parts / Lubrication cup

MOBIL – WAYOIL ISO UG68

Lubricant, acid - free, commercial

Coolant

Cooling emulsion, commercial – max 15 l

Recommendation:

Epple Maschinen GmbH: Art. Nr.: 580 1030

2.7 Emissions

The noise emission of the machine is accordant to work.

If you use more machines at one time it is possible that the acoustic emissions

cross the allowed extreme value (over 80 db(A)). Constancy of the emissions,

character of the working place and more machines influence the noise level at

the working place.

Therefore we advise to wear always ear protection.

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3 Assemly

3.1 Delivery volume

After receipt of the delivery you have to check directly of shortfalls. Compare the

scope of delivery with the information at the packing slip.

Check whether the machine has damages in transit

3.2 Transport

Warning!

If the lifting tool is not stable enough it can burst what may cause heavy or deadly

injuries. Please observe the following instructions for the carrier box/ palette:

 Rope stops

 Weight

 Balance point

 Prescribed means of transport

Warning!

If the lifting tool is not stable enough it can burst what may cause heavy or deadly

injuries. Check before working with lifting tool whether it is admitted for the load

and undamaged. Observe the effective accident prevention regulations for your

business. Never step under lifted loads for your own safety. See that the load is

fixed correctly.

3.3 Storage

By an improper storage the machine or machine parts can be damaged. Never

store the machine under other environmental conditions than in the operation

manual denoted. The warranty claim declines by improper storage.

3.4 Positioning and assembly

3.4.1 Claims to installation location

The machine may not be in an explosive area. The machine is therefore

not construed. The acceptable environmental conditions have to be

followed at the installation location. Organise the installation location

according to the safety regulations for the use of this machine. See that

the installation location is not limited for the use, attendance and

maintenance.

Guarantee a boundless and free amenability of the mains plug and all

operation unit of the machine.

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Epple Maschinen SB 55 SV User manual

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