PRONAR T130 Owner's manual

Type
Owner's manual
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
tel.: +48 085 681 63 29 +48 085 681 64 29
+48 085 681 63 81 +48 085 681 63 82
fax: +48 085 681 63 83 +48 085 682 71 10
www.pronar.pl
OPERATOR'S MANUAL
SAND SPREADER
PRONAR T130
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
ISSUE 3A-01-2010 PUBLICATION NO 154N-00000000-UM
GB
INTRODUCTION
Information contained herein is current at date of publication. As a result of improvements,
some numerical values and illustrations contained in this publication may not correspond to
the factual specification of the machine supplied to the user. The manufacturer reserves the
right to introduce design changes in machines produced that facilitate operation and improve
the quality of their work, without making minor amendments to this Operator's Manual.
Please send your comments and proposals on the design and operation of the machine to
the Manufacturer. This information enables objective evaluation of the machines produced
and provides indications for their further improvement. Information on significant design
changes is passed on to users on information inserts attached to this Operator's Manual
(annexes).
This Operator's Manual is an integral part of the machine's documentation. Before using the
machine, the user must carefully read this Operator's Manual and observe all
recommendations. This guarantees safe operation and ensures malfunction free work of the
machine. The machine is designed to meet obligatory standards, documents and legal
regulations currently in force.
The manual describes the basic safety rules and operation of Pronar T130 single axle sand
spreader. If the information contained in the Operator's Manual needs clarification then the
user should refer for assistance to the sale point where the machine was purchased or to the
Manufacturer.
Manufacturer's address:
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew
Contact telephones
+48 085 681 63 29 +48 085 681 64 29
+48 085 681 63 81 +48 085 681 63 82
Information, descriptions of danger and precautions and also recommendations and
prohibitions associated with user safety instructions are marked:
and also preceded by the word "DANGER”. Failure to observe the instructions may
endanger the machine operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are
distinguished in the text by the sign:
and also preceded by the word "ATTENTION". Failure to observe the instructions may lead
to damage to the machine as a result of improper operation, adjustment or use.
In order to focus the user's attention on the need to perform maintenance, the relevant
section of the Operator's Manual is marked with the pictogram:
TABLE OF CONTENTS
1 BASIC INFORMATION
1.1 IDENTIFICATION 2
1.2 PROPER USE 3
1.3 EQUIPMENT 5
1.4 WARRANTY TERMS 6
1.5 TRANSPORT 7
1.6 ENVIRONMENTAL HAZARDS 8
1.7 WITHDRAWAL FROM USE 8
2 SAFETY ADVICE
2.1 BASIC SAFETY RULES 2.2
2.2 DRIVING ON PUBLIC ROADS 2.6
2.3 DESCRIPTION OF MINIMAL RISK 2.7
2.4 INFORMATION AND WARNING DECALS 2.8
3 DESIGN AND OPERATION
3.1 TECHNICAL SPECIFICATION 3.2
3.2 CHASSIS 3.3
3.3 LOAD BOX 3.5
3.4 FEEDING MECHANISM 3.6
3.5 SPREADING ADAPTER 3.7
3.6 HYDRAULIC SYSTEM 3.9
3.7 PNEUMATIC BRAKE SYSTEM 3.10
3.8 PARKING BRAKE 3.14
3.9 ELECTRICAL SYSTEM, WARNING SIGNS AND
INDICATORS 3.16
4 CORRECT USE
4.1 PREPARING FOR WORK BEFORE FIRST USE 4.2
4.2 CHECKING THE SAND SPREADER'S TECHNICAL
CONDITION 4.4
4.3 HITCHING TO TRACTOR 4.6
4.4 LOADING 4.9
4.5 SPREADING AND ADJUSTMENT OF SPREADING
MATERIAL DENSITY 4.10
4.6 DRIVING ON PUBLIC ROADS 4.16
4.7 DISCONNECTING FROM TRACTOR 4.17
4.8 PROPER USE AND MAINTENANCE OF TYRES 4.20
5 MAINTENANCE
5.1 SETTING WORKING POSITION OF DRAWBAR 5.2
5.2 CHECKING WHEEL AXLE BEARINGS 5.3
5.3 ADJUSTMENT OF MAIN BRAKES 5.5
5.4 PARKING BRAKE ADJUSTMENT 5.7
5.5 PNEUMATIC SYSTEM OPERATION 5.9
5.6 HYDRAULIC SYSTEM OPERATION 5.13
5.7 ADJUSTMENT OF CONVEYOR BELT TENSION 5.15
5.8 ADJUSTMENT OF SPREADING DISC BLADES 5.16
5.9 STORAGE 5.17
5.10 LUBRICATION 5.18
5.11 TIGHTENING TORQUE FOR NUT AND BOLT
CONNECTIONS 5.20
5.12 TROUBLESHOOTING 5.22
5.13 LIST OF BULBS 5.23
1.1
SECTION
1 BASIC INFORMATION
IDENTIFICATION
PROPER USE
EQUIPMENT
WARRANTY TERMS
TRANSPORT
ENVIRONMENTAL HAZARDS
WITHDRAWAL FROM USE
1.2
1.1 IDENTIFICATION
FIG. 1.1A Location of the data plate and serial number
(1) data plate, (2) serial number
T130 sand spreader is marked with a data plate (1) placed on the front wall of the load box
and with serial number (2) stamped into the left longitudinal rail of lower frame, on a rectangle
area painted silver. When buying the sand spreader check that the serial numbers on the
machine agree with the number written in the WARRANTY BOOK, IN THE SALES
DOCUMENTS AND IN THE Operator's Manual.
The meanings of the individual fields found on the data plate are presented in the table
below:
A – general description and purpose,
B - machine symbol/type,
1.3
C - year of manufacture,
D – identification number VIN,
E - official certificate number,
F - tare weight,
G – maximum gross weight,
H – carrying capacity,
I - permissible hitching system loading,
J - permissible front axle load
K - permissible rear axle load
The serial number and type of the axle is stamped on the data plate riveted to the beam of
the axle.
1.2 PROPER USE
The sand spreader is designed for surface spreading of the following materials on public
roads, streets and pavements:
non-chemical agents,
o sand of grain size from 0.1 to 1 mm,
o natural or artificial crushed stone of grain size up to 4 mm,
solid chemical agents:
o sodium chloride (NaCl),
o calcium chloride (CaCl2),
o magnesium chloride (MgCl2),
mixture of solid chemical agents and non-chemical agents.
Chemical agents are applied in order to eliminate black ice and icing as well as to prevent
icing and slippery conditions after snowfall. Chemical agents are applied only after
mechanical snow clearing (based on the Ordinance of the Minister of the Environment,
Journal of Laws No. 230 item 1960).
1.4
The sand spreader must not be used in any way other than that described above. Using it as
intended also involves all actions connected with the safe and proper operation and
maintenance of the machine. Due to the above, the user is obliged to:
and comply with it,
understand the machine's operating principle and how to operate it safely and
correctly,
comply with general safety regulations while working,
prevent accidents,
comply with road traffic regulations.
The sand spreader is not intended or designed for transporting people or animals.
The brake system and the light and indicator system meet the requirements of road traffic
regulations. The maximum speed of the sand spreader on public roads is 30 km/h in Poland
(pursuant to Road Traffic Act of June 20th 1997, art. 20). In the countries where the sand
spreader is used, the limits stipulated by the road traffic legislation in force in a given country
must be observed. The sand spreader speed must not, however, be greater than the
maximum design speed of 40 km/h.
TAB. 1.1 AGRICULTURAL TRACTOR'S REQUIREMENTS
CONTENTS UNIT REQUIREMENTS
Brake system
Pneumatic system 1 - conduit
Pneumatic system 2 - conduit
Pressure rating of the pneumatic system
-
-
kPa
sockets compliant with PN-
ISO 1728:2007
sockets compliant with PN-
ISO 1728:2007
600
Hydraulic system
Hydraulic oil
Maximum system pressure
Hydraulic pump capacity (min)
-
MPa
l/min
HL 32
16
32
Electrical system
Electrical system voltage
V
12
1.5
Attachment socket - 7 polar compliant with ISO 1724
Tractor hitches
Minimum vertical load capacity of hitch -
kN / kg
4.90 / 500
Other requirements
Minimum power demand
kW /
Horsepower
47.6 / 35
IMPORTANT!
The sand spreader must not be used for purposes other than those for which it is
intended, in particular:
for transporting people and animals
for transporting whatever materials
spreading other materials than those specified in the Operator's Manual
1.3 EQUIPMENT
Standard accessories as well as special fittings and optional equipment available on order
are given in table (1.2).
TAB. 1.2 T130 SAND SPREADER EQUIPMENT
EQUIPMENT T130
OPERATOR'S MANUAL SD
WARRANTY BOOK SD
Connection lead for the electrical system SD
Drawbar with rotating drawbar eye 50 mm SD
Warning reflective triangle OP
Slow-moving vehicle warning sign OP
Wheel chocks OP
SD – standard equipment, OP – optional equipment available at the customer's request
1.6
1.4 WARRANTY TERMS
PRONAR Sp. z o.o., Narew guarantees the reliable operation of the machine when it is used
according to its intended purpose as described in the OPERATOR'S MANUAL.
The repair period is specified in the WARRANTY BOOK.
The guarantee does not apply to those parts and sub-assemblies of the machine, which are
subject to wear in normal usage conditions, regardless of the warranty period. Consumables
include the following parts/sub-assemblies:
tyres,
brake shoes,
conveyor belt,
bulbs,
tensioners springs.
In the event of damage arising from:
mechanical damage which is the user's fault, caused by road accidents,
by inappropriate use, adjustment or maintenance, use of the sand spreader for
purposes other than those for which it is intended,
use of damaged sand spreader,
repairs carried out by unauthorised persons, improperly carried out repairs,
arbitrary and wilful adjustments to the sand spreader's structure,
the user may lose the right to warranty service.
The user is obliged to report immediately on noticing any wear in the paint coating or traces
of corrosion, and to have the faults rectified whether they are covered by the guarantee or
not. Detailed guarantee regulations are contained in the WARRANTY BOOK attached to
each machine.
1.7
ATTENTION!
Demand that the seller carefully and precisely fills out the WARRANTY BOOK and
guarantee repair coupons. A missing date of purchase or sale point stamp, may make
the user ineligible for any warranty repair or refund.
1.5 TRANSPORT
The sand spreader is ready for sale completely assembled and does not require packing.
Packing is only required for the machine's technical documentation, connection lead for the
electrical system and possible additional equipment (warning reflective triangle, slow-moving
vehicle warning sign).
ATTENTION!
When transporting independently, the user must carefully read this operator's manual
and observe its recommendations. When being transported on a motor vehicle the sand
spreader must be mounted on the vehicle's platform in accordance with the transport
safety requirements. The driver of the vehicle should take particular care while driving.
This is due to the vehicle's centre of gravity shifting upwards when loaded with the
machine.
The sand spreader is delivered to the user either transported on a vehicle or, independently
(towed), after being attached to a tractor. In the case of independent (towed) delivery, the
"slow moving vehicle" plaque should be attached. The towing speed should be adapted to
the current road conditions, but must not be greater than the maximum design speed. The
machine may sway when being towed. Should this happen, the driving speed should be
decreased.
When loading and unloading the sand spreader, comply with the general principles of
workplace health and safety for reloading work. Persons operating reloading equipment must
have the qualifications required to operate these machines.
The sand spreader should be attached firmly to the platform of the vehicle using straps or
chains fitted with a tightening mechanism. The fastening equipment used must have a valid
safety certificate. Chocks or other objects without sharp edges should be placed under the
sand spreader wheels to prevent it from rolling. The chocks must be fixed to the platform of
1.8
the vehicle. During reloading work, particular care should be taken not to damage parts of the
sand spreader's fittings or the lacquer coating.
1.6 ENVIRONMENTAL HAZARDS
A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited
biodegradability. While carrying out maintenance and repair work, which involves the risk of
an oil leak, this work should take place on an oil resistant floor or surface. In the event of oil
leaking into the environment, first of all contain the source of the leak, and then collect the
leaked oil using available means. Remaining oil should be collected using sorbents, or by
mixing the oil with sand, sawdust or other absorbent materials. The oil pollution, once
gathered up, should be kept in a sealed, marked, hydrocarbon resistant container, and then
passed on to the appropriate oil waste recycling centre. The container should be kept away
from heat sources, flammable materials and food.
Oil, which has been used up or is unsuitable for further use owing to a loss of its properties
should be stored in its original packaging in the conditions described above.
1.7 WITHDRAWAL FROM USE
Should the user decide to withdraw the machine from use, the entire sand spreader should
be taken to a scrap yard. When spare parts are changed, worn out or damaged parts should
be taken to a collection point for recyclable raw materials. Hydraulic oil should be taken to the
appropriate facility dealing with the re-use of this type of waste.
2.1
SECTION
2 SAFETY ADVICE
BASIC SAFETY RULES
DRIVING ON PUBLIC ROADS
DESCRIPTION OF MINIMAL RISK
INFORMATION AND WARNING DECALS
2.2
2.1 BASIC SAFETY RULES
Before using the sand spreader, the user must carefully read this operator's
manual. When operating the machine, the operator must comply with the
recommendations. The sand spreader may only be used and operated by
persons qualified to drive agricultural tractors and trained in the use of the
machine.
If the information contained in the Operator's Manual is difficult to understand,
contact a seller who runs an authorised technical service on behalf of the
Manufacturer, or contact the Manufacturer directly.
Careless and improper use and operation
Be aware of the existence of a minimal risk, and for this reason the fundamental
basis for using this machine should be the application of safety rules and
sensible behaviour.
The sand spreader must never be used by persons, who are not authorised to
drive agricultural tractors, including children and people under the influence of
alcohol or other drugs.
Non-compliance with the safety rules of this Operator’s Manual can be
dangerous to the health and life of the operator and others.
The sand spreader must not be used for purposes other than those for which it
is intended. Anyone who uses the machine other than the way intended takes
full responsibility for himself for any consequences of this use. Use other than
intended means using the sand spreader in any way other than that specified in
the Operator's Manual including also spreading of other agents than those
recommended by the Manufacturer.
Any modification to the sand spreader frees the manufacturer from any
responsibility for damage or detriment to health which may arise as a result.
Before using the sand spreader always check its technical condition. In
particular, check the technical condition of the hitch system, axle system, brake
system, indicator lights, spreading adapter, feeding mechanism and set of
safety guards.
2.3
The sand spreader can only be stood on when it is absolutely motionless and
the tractor engine is switched off. Agricultural tractor and sand spreader must
be immobilised with parking brake. Before entering the sand spreader, ensure
that unauthorised persons do not have access to the tractor and remove key
from ignition.
The sand spreader unhitched from tractor must be immobilised with parking
brake. If the sand spreader is positioned on a slope or elevation it shall be
additionally secured against moving by placing chocks or other objects without
sharp edges under the trailer's wheels.
People or animals must not be carried.
The sand spreader may only be used when all the safety guards and other
protective elements are technically sound and correctly positioned. In the event
of loss or destruction of the safety guards, they must be replaced with new
ones.
The machine must not be used when not in working order.
Do NOT exceed the sand spreader's maximum carrying capacity. Exceeding
the carrying capacity may lead to damage to the machine, loss of stability while
driving, scattering of the load and danger while working or driving.
While reversing, the sand spreader drive must be disengaged.
Do NOT leave the tractor cab, when the spreading adapter drive and the
feeding mechanism drive are engaged.
Prior to attaching the sand spreader, check the technical condition of the sand
spreader's and tractor's hitch system and connection elements of the hydraulic,
electrical and braking systems.
Be especially careful when hitching the machine to tractor.
When hitching, there must be nobody between the sand spreader and the
tractor.
The sand spreader and tractor must not be attached if the hydraulic oil in the
two machines is of different types.
2.4
While connecting the sand spreader to the tractor, use only the lower hitch
designed for single axle trailers. After mounting the machine, check the
safeguards.
When spreading is completed, disengage the hydraulic drive of the feeding
mechanism and discs.
Before loading make certain that there are no stones, tools or other objects in
the load box and on the adapter's discs.
Do NOT exceed permissible load weight of sand spreader because this may
cause danger to road traffic and cause damage to the machine.
The load in the sand spreader's load box must be distributed uniformly.
The sand spreader drive may be started only when there are no bystanders or
animals within the radius of approximately 3 metres from the machine.
Spreading agents must be prepared in accordance with the regulations
concerning winter road maintenance in force in the country in which the sand
spreader is used. Spreading agents other than those recommended by the
Manufacturer must not be used.
The hydraulic system is under high pressure when operating.
Regularly check the technical condition of the connections and the hydraulic
and pneumatic leads.
In the event of malfunction of the hydraulic or pneumatic system, do not use the
sand spreader until the malfunction is corrected. There must not be any leaks of
hydraulic oil.
When connecting the hydraulic conduits to the tractor, make sure that the
tractor and sand spreader hydraulic system are not under pressure.
Reduce the oil or air pressure in the sand spreader before dismantling the
hydraulic or pneumatic elements.
In the event of injuries being caused by pressurised hydraulic oil, contact a
doctor immediately. Hydraulic oil may find its way under the skin and cause
infections.
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PRONAR T130 Owner's manual

Type
Owner's manual

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