Wacker Neuson 50Z3 User manual

Type
User manual
Track Excavator
50Z3, 6003
OPERATOR’S MANUAL
1000183745 3.5
0309
1000183745
Documentation
Description Order no.
Operator's Manual 1000183745
Service manual 1000129833
Spare parts list 1000125820
Legend
Edition Issued
3.2 03/2008
3.4 11/2008
3.5 03/2009
Copyright – 2009 Wacker Neuson Linz GmbH, Linz-Leonding
Printed in Michigan U.S.A
All rights reserved
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic
or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior
permission in writing from the manufacturer.
The cover features the machine with possible optional equipment.
Wacker Neuson Linz GmbH
Haidfeldstr. 37
A-4060 Linz-Leonding
Document: OM 50Z3 6003 US
Order no.: 1000183745
Edition: 3.5
OM 50Z3 6003 US - Edition 3.5 * Ba5003us3_5IVZ.fm I-1
Table of contents
Table of contents
Introduction.......................................................................................................................1
Important operator information ................................................................................ 1-1
Machine overview .................................................................................................... 1-2
Brief Description ...................................................................................................... 1-3
Travelling drive .................................................................................................. 1-3
Work hydraulics ................................................................................................. 1-3
Cooling system .................................................................................................. 1-3
Cab .................................................................................................................... 1-3
Fields of application, attachments ........................................................................... 1-4
Possible attachments ........................................................................................ 1-4
Operator qualifications ............................................................................................. 1-5
EC declaration of conformity version 50Z3
up to serial number AH00578 .............. 1-6
EC declaration of conformity version 50Z3
from serial number AH00579 ............... 1-7
EC declaration of conformity version 6003 up to serial number AH00578 .............. 1-8
EC declaration of conformity version 6003 from serial number AH00579 ............... 1-9
Type labels and component numbers .................................................................... 1-10
Label overview ....................................................................................................... 1-12
Symbols ................................................................................................................. 1-13
Options: ........................................................................................................... 1-14
Safety Labels ................................................................................................... 1-15
Fire extinguisher .................................................................................................... 1-18
Safety Information ............................................................................................................2
Warranty .................................................................................................................. 2-2
Designated Use ....................................................................................................... 2-2
Preparing to Use the Machine ................................................................................. 2-2
Conditions for use .............................................................................................. 2-2
User training and knowledge ............................................................................. 2-3
Modifications and spare parts ............................................................................ 2-3
Operator and Technician Qualifications and Basic Responsibilities ........................ 2-3
User/owner responsibility .................................................................................. 2-3
Repair person qualifications .............................................................................. 2-3
Safety instructions Regarding Operation ................................................................. 2-4
Preparing for use ............................................................................................... 2-4
Starting and stopping ......................................................................................... 2-4
Work area awareness ........................................................................................ 2-4
Carrying passengers ......................................................................................... 2-5
Mechanical integrity ........................................................................................... 2-5
Traveling ............................................................................................................ 2-5
Applications with Lifting Gear .................................................................................. 2-6
General information ........................................................................................... 2-6
Safety criteria ..................................................................................................... 2-6
Conditions for safe operation ............................................................................. 2-6
Attachments ............................................................................................................. 2-6
General information regarding attachments ...................................................... 2-6
Installation notes ................................................................................................ 2-7
Transport and Towing .............................................................................................. 2-7
Towing ............................................................................................................... 2-7
Transporting ...................................................................................................... 2-7
Safety Guidelines for Maintenance .......................................................................... 2-7
General maintenance notes .............................................................................. 2-7
Personal safety measures ................................................................................. 2-8
Preparing for maintenance and repair work ...................................................... 2-8
Performing maintenance and repairs ................................................................ 2-9
Table of contents
I-2 OM 50Z3 6003 US - Edition 3.5 * * Ba5003us3_5IVZ.fm
Table of contents
Special Hazards ....................................................................................................... 2-9
Battery ............................................................................................................... 2-9
Tracks ................................................................................................................ 2-9
Electric energy ................................................................................................... 2-9
Hydraulics ........................................................................................................ 2-10
Noise ................................................................................................................ 2-10
MSDS .............................................................................................................. 2-10
Safety Guidelines while using Internal Combustion Engines ................................. 2-10
Running the engine .......................................................................................... 2-10
Fueling the engine ........................................................................................... 2-11
Operation ...........................................................................................................................3
50Z3 cab .................................................................................................................. 3-2
6003 cab .................................................................................................................. 3-4
Up to serial number AH00578 ........................................................................... 3-4
From serial number AH00579 ............................................................................ 3-5
50Z3 controls ........................................................................................................... 3-7
6003 controls ........................................................................................................... 3-9
Up to serial number AH00578 ........................................................................... 3-9
From serial number AH00579 .......................................................................... 3-10
Putting into operation ............................................................................................. 3-12
Safety instructions ........................................................................................... 3-12
Putting the machine into operation for the first time ........................................ 3-12
Running-in period ............................................................................................ 3-12
Check lists ....................................................................................................... 3-13
Start-up checklist ............................................................................................. 3-13
Operation checklist .......................................................................................... 3-14
Parking checklist .............................................................................................. 3-14
Operating the excavator ......................................................................................... 3-15
Preheating/start switch .................................................................................... 3-15
Throttle ............................................................................................................. 3-15
Automatic engine speed setting (option) ......................................................... 3-16
Indicator lights and warning lights: overview .................................................. 3-17
Before starting the engine ................................................................................ 3-20
Starting the engine: general ............................................................................. 3-20
Procedure ........................................................................................................ 3-21
Jump-starting the engine (supply battery) ....................................................... 3-21
Special instructions for driving on public roads ................................................ 3-22
Starting at low temperatures ............................................................................ 3-23
When the engine has started ... ....................................................................... 3-23
Engine warm-up ............................................................................................... 3-23
Travel Operation .............................................................................................. 3-24
Drive levers ...................................................................................................... 3-24
High speed ....................................................................................................... 3-25
Hydraulic brake ................................................................................................ 3-25
Mechanical brake ............................................................................................. 3-25
Operating on slopes ............................................................................................... 3-26
Specific safety instructions .............................................................................. 3-26
Operating on slopes ......................................................................................... 3-27
Stabilizer blade operation ...................................................................................... 3-28
Parking the machine .............................................................................................. 3-29
Parking the machine on slopes ........................................................................ 3-29
Light system ........................................................................................................... 3-30
Working light .................................................................................................... 3-30
Roof lights (option) ........................................................................................... 3-30
Interior light ...................................................................................................... 3-30
Rotating beacon (option) ................................................................................. 3-31
OM 50Z3 6003 US - Edition 3.5 * Ba5003us3_5IVZ.fm I-3
Table of contents
Cab heating and ventilation ................................................................................... 3-31
Summer/winter operation (up to serial number AD04650) .............................. 3-32
Heating controls (from serial number AD04651) ............................................. 3-32
Washer system ...................................................................................................... 3-33
Tank for washer system .................................................................................. 3-33
Air conditioning (option) ......................................................................................... 3-34
Recirculated air mode ...................................................................................... 3-34
Seat adjustment ..................................................................................................... 3-35
Weight adjustment ........................................................................................... 3-35
Height adjustment ............................................................................................ 3-36
Horizontal adjustment ...................................................................................... 3-36
Backrest adjustment ........................................................................................ 3-36
Seat belt ................................................................................................................. 3-37
Emergency exit ...................................................................................................... 3-38
Front window ......................................................................................................... 3-39
Door ....................................................................................................................... 3-40
Engine cover .......................................................................................................... 3-41
Battery master switch ............................................................................................ 3-42
Tilting the cab ........................................................................................................ 3-43
Exit through the door ............................................................................................. 3-45
Adjusting the left-hand side armrest ...................................................................... 3-45
Towing the track excavator .................................................................................... 3-46
Towing ............................................................................................................. 3-46
Lifting excavator ..................................................................................................... 3-47
Loading and transporting the machine .................................................................. 3-48
Tying down the excavator ...................................................................................... 3-49
Operating the machine .......................................................................................... 3-50
General safety instructions .............................................................................. 3-50
Control levers/control pattern ’’A’’: overview .......................................................... 3-51
Left-hand side control lever ............................................................................. 3-51
Boom swivel controls / triple articulation boom (option) .................................. 3-52
Right-hand side control lever ........................................................................... 3-52
Lowering the boom with the engine stopped ................................................... 3-53
Releasing pressure .......................................................................................... 3-53
Rotating the upper carriage ............................................................................. 3-54
Swivel unit brake ............................................................................................. 3-54
Changeover valve for control pattern ’’B’’(option) .................................................. 3-55
Left-hand side control lever ............................................................................. 3-55
Right-hand side control lever ........................................................................... 3-55
Directional valve position ................................................................................. 3-55
Directional valve .............................................................................................. 3-56
Control lever with proportional controls (option): overview .................................... 3-57
Function ........................................................................................................... 3-57
Measures to be taken in case of malfunctions ................................................ 3-58
Left-hand side control lever ............................................................................. 3-58
Changeover between auxiliary hydraulics and boom swivel ........................... 3-59
Switching status display on/off for auxiliary hydraulics / boom swivel ............. 3-59
Operating the boom/auxiliary hydraulics ......................................................... 3-59
Hammer operation ........................................................................................... 3-59
Adjusting control response: ............................................................................. 3-60
Characteristic curves – status display ............................................................. 3-60
Lowering the boom with the engine stopped ................................................... 3-61
Releasing pressure .......................................................................................... 3-61
Rotating the upper carriage ............................................................................. 3-62
Rotating upper carriage brake ......................................................................... 3-62
Control lever if equipped with 3rd control circuit (option): overview ....................... 3-63
Left-hand side control lever ............................................................................. 3-63
I-4 OM 50Z3 6003 US - Edition 3.5 * * Ba5003us3_5IVZ.fm
Table of contents
Boom swivel controls ....................................................................................... 3-63
Lowering the boom with the engine stopped ................................................... 3-64
Releasing pressure .......................................................................................... 3-64
Rotating the upper carriage ............................................................................. 3-65
Swivel unit brake .............................................................................................. 3-65
Coupling and uncoupling attachments ................................................................... 3-66
Specific safety instructions .............................................................................. 3-66
Removing a bucket .......................................................................................... 3-66
Mounting a bucket ........................................................................................... 3-67
Quickhitch (option) ........................................................................................... 3-67
Connections for auxiliary hydraulics ................................................................ 3-68
Grab couplings ................................................................................................. 3-68
Attachments ..................................................................................................... 3-69
Load holding control valve (option) .................................................................. 3-69
Working with the standard bucket .................................................................... 3-70
Inadmissible work ............................................................................................ 3-70
Excavator work position ................................................................................... 3-71
Bucket position when digging .......................................................................... 3-71
Excavating trenches ........................................................................................ 3-72
Loading ............................................................................................................ 3-72
Grading ............................................................................................................ 3-72
Excavating trenches sideways ......................................................................... 3-73
Grading .................................................................................................................. 3-74
Grading ............................................................................................................ 3-74
Deep excavation .................................................................................................... 3-75
Stabilizer blade at rear ..................................................................................... 3-75
Safe load indicator (option) .................................................................................... 3-76
Troubleshooting................................................................................................................4
Engine trouble .......................................................................................................... 4-1
Engine error codes ................................................................................................... 4-3
Maintenance ......................................................................................................................5
Introduction .............................................................................................................. 5-1
Fuel system .............................................................................................................. 5-2
Specific safety instructions ................................................................................ 5-2
Refueling ............................................................................................................ 5-2
Fuel-filling pump (option) ................................................................................... 5-3
Stationary fuel pumps ........................................................................................ 5-3
Diesel fuel specification ..................................................................................... 5-3
Bleeding the fuel system .................................................................................... 5-4
Fuel prefilter with water separator ..................................................................... 5-4
Engine lubrication system ........................................................................................ 5-5
Checking the oil level ......................................................................................... 5-5
Adding engine oil ............................................................................................... 5-6
Engine and hydraulics cooling system ..................................................................... 5-7
Checking / filling up coolant ............................................................................... 5-7
Specific safety instructions ................................................................................ 5-8
Checking / adding coolant ................................................................................. 5-9
Draining coolant ............................................................................................... 5-10
Air filter ................................................................................................................... 5-11
Replacing the filter ........................................................................................... 5-12
V-belt ...................................................................................................................... 5-13
Checking V-belt tension ................................................................................... 5-13
Retightening the V-belt .................................................................................... 5-14
Checking the V-belt of the air conditioning system .......................................... 5-15
Tightening the V-belt of the air conditioning system ........................................ 5-15
OM 50Z3 6003 US - Edition 3.5 * Ba5003us3_5IVZ.fm I-5
Table of contents
Hydraulic system ................................................................................................... 5-16
Specific safety instructions .............................................................................. 5-16
Checking the hydraulic oil level ....................................................................... 5-18
Filling up hydraulic oil ...................................................................................... 5-19
Important information for the use of biodegradable oil .................................... 5-20
Pilot valve .............................................................................................................. 5-21
Checking hydraulic pressure lines ................................................................... 5-22
Specific safety instructions .............................................................................. 5-22
Tracks .................................................................................................................... 5-23
Checking track tension .................................................................................... 5-23
Adjusting the track tension .............................................................................. 5-24
Track propulsion final drive .................................................................................... 5-25
Checking the oil level and filling up oil ............................................................. 5-25
Draining oil ....................................................................................................... 5-25
Maintenance of attachments ........................................................................... 5-25
Electric system ....................................................................................................... 5-26
Specific safety instructions .............................................................................. 5-26
Service and maintenance work at regular intervals ......................................... 5-26
Instructions concerning specific components .................................................. 5-27
Alternator ......................................................................................................... 5-27
Battery ............................................................................................................. 5-28
General maintenance work .................................................................................... 5-29
Cleaning .......................................................................................................... 5-29
General instructions for all areas of the machine ............................................ 5-29
Inside the cab .................................................................................................. 5-30
Exterior of the machine .................................................................................... 5-30
Engine compartment ....................................................................................... 5-30
Threaded connections and fasteners .............................................................. 5-31
Pivots and hinges ............................................................................................ 5-31
Maintenance if the machine is out of service for a longer period of time ............... 5-31
Preparatory work before taking the machine out of service ............................ 5-31
Putting the machine into operation again ........................................................ 5-32
Fluids and lubricants ............................................................................................. 5-33
Additional oil change and filter replacement (hydraulics) ................................ 5-34
Maintenance plan (overview) ................................................................................. 5-36
Maintenance label .................................................................................................. 5-40
Explanation of symbols on the maintenance label ......................................... 5-40
Specifications.................................................................................................................... 6
Chassis .................................................................................................................... 6-1
Engine ...................................................................................................................... 6-1
Hydraulic system ..................................................................................................... 6-2
Undercarriage and swivel unit ................................................................................. 6-2
Stabilizer blade ........................................................................................................ 6-2
Work hydraulics ....................................................................................................... 6-3
Electric system ......................................................................................................... 6-4
Fuse box in instrument panel ............................................................................ 6-4
Main fuse box with relays underneath the cab .................................................. 6-4
Relays ................................................................................................................ 6-5
I-6 OM 50Z3 6003 US - Edition 3.5 * * Ba5003us3_5IVZ.fm
Table of contents
Noise levels .............................................................................................................. 6-5
Vibration ................................................................................................................... 6-6
Coolant compound table .......................................................................................... 6-6
Dimensions model 50Z3 .......................................................................................... 6-7
Dimensions model 6003 .......................................................................................... 6-8
Lift capacity table 50Z3 ............................................................................................ 6-9
Lift capacity table 50Z3
Counterweight option ....................................................... 6-10
Lift capacity table 50Z3
long stick option ............................................................... 6-11
Lift capacity table 50Z3
long stick, counterweight option ....................................... 6-12
Lift capacity table 6003 .......................................................................................... 6-13
Lift capacity table 6003 counterweight option ........................................................ 6-14
Lift capacity table 6003 long stick option ............................................................... 6-15
Lift capacity table 6003 long stick, Counterweight option ...................................... 6-16
Lift capacity table 6003 long stick, triple articulation boom option ......................... 6-17
Lift capacity table 6003 long stick, triple articulation boom, counterweight option . 6-18
Lift capacity table 6003 triple articulation boom option .......................................... 6-19
Lift capacity table 6003 triple articulation boom, counterweight option .................. 6-20
OM 50Z3 6003 US - Edition 3.5 * Ba5003us3_5SIX.fm I-7
Index
A
Abbreviations .........................................................................................1-1
Air filter .................................................................................................5-11
B
Battery master switch ..........................................................................3-42
Biodegradable oil .................................................................................5-20
C
Chain maintenance ..............................................................................5-23
Check lists ...........................................................................................3-13
Crane handling ....................................................................................3-47
D
Driving on public roads ........................................................................3-22
Driving the excavator ...........................................................................3-15
F
Fire extinguisher ..................................................................................1-18
Fluids and lubricants ............................................................................5-33
H
Heating ................................................................................................3-31
Hose burst valve (option) .....................................................................3-69
I
Indicator lights ......................................................................................3-17
Interior light ..........................................................................................3-30
L
Legal regulations ...................................................................................1-5
Light system .........................................................................................3-30
Lowering the boom with the engine stopped .................... 3-53, 3-61, 3-64
M
Machine
Brief description ..............................................................................1-3
Fields of application ........................................................................1-4
Loading and transporting ..............................................................3-48
Overview .........................................................................................1-2
Maintenance
Adding coolant ................................................................................5-8
Adding hydraulic oil .......................................................................5-19
Air filter ..........................................................................................5-12
Biodegradable oil ..........................................................................5-20
Bleeding the fuel system .................................................................5-4
Chain maintenance .......................................................................5-23
Checking the coolant level ..............................................................5-8
Checking the engine oil level ..........................................................5-5
Checking the hydraulic oil level .....................................................5-18
Cleaning ........................................................................................5-29
Electric system ..............................................................................5-26
Engine and hydraulics cooling system ............................................5-7
Engine lubrication system ...............................................................5-5
Fluids and lubricants .....................................................................5-33
Fuel system .....................................................................................5-2
General maintenance work ...........................................................5-29
Hydraulic pressure lines ................................................................5-22
Hydraulic system ...........................................................................5-16
Instructions concerning specific components ...............................5-27
Maintenance plan ..........................................................................5-36
Pivots and hinges ..........................................................................5-31
Screw connections ........................................................................5-31
Service and maintenance work at regular intervals ......................5-26
V-belt .............................................................................................5-13
N
Noise levels ......................................................................................... 1-13
O
Operation ............................................................................................... 3-1
3rd control circuit (option) ............................................................. 3-63
Before starting the engine ............................................................ 3-20
Moving off ..................................................................................... 3-24
Parking the machine ..................................................................... 3-29
Seat belt height adjustment .......................................................... 3-37
Starting the engine ....................................................................... 3-20
Triple articulation boom (option) ................................................... 3-52
P
Preheating start switch ........................................................................ 3-15
Putting into operation .......................................................................... 3-10
Check lists .................................................................................... 3-13
Putting the machine into operation for the first time ..................... 3-12
Safety instructions ........................................................................ 3-12
R
Refueling ............................................................................................... 5-2
Rotating beacon .................................................................................. 3-31
Running-in period ................................................................................ 3-12
S
Seat adjustment .................................................................................. 3-35
Backrest adjustment ..................................................................... 3-36
Horizontal adjustment ................................................................... 3-36
Weight adjustment ........................................................................ 3-35
Seat belt .............................................................................................. 3-37
Seat belt height adjustment ................................................................. 3-37
Signs and symbols .............................................................................. 1-13
Specifications ........................................................................................ 6-1
Chassis ........................................................................................... 6-1
Coolant compound table ................................................................ 6-6
Dimensions ..................................................................................... 6-7
Electric system ............................................................................... 6-4
Engine ............................................................................................ 6-1
Noise levels .................................................................................... 6-5
Vibration ......................................................................................... 6-6
Work hydraulics .............................................................................. 6-3
Starting aid .......................................................................................... 3-21
V
Ventilation ............................................................................................ 3-31
Ventilation, fresh air ...................................................................... 3-31
W
Washer system .................................................................................... 3-33
Tank ............................................................................................. 3-33
Wiper ................................................................................................... 3-33
Working
Freeing the machine ..................................................................... 3-73
Index
I
I-8 OM 50Z3 6003 US - Edition 3.5 * * Ba5003us3_5SIX.fm
Index
OM 50Z3 6003 US – Edition 3.5 * 5003b110.fm 1-1
Introduction
1 Introduction
1.1 Important operator information
Store the Operator's Manual in the storage box at the rear of the seat.
This Operator's Manual contains important information on how to work safely, correctly
and economically with the machine. It provides information and instructions for all
operators regardless of the experience level. It helps to avoid dangerous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator's Manual. This is
why
the Operator's Manual must always be kept at hand in the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Thoroughly read and understand the information in this
Operator’s Manual before operating the machine for the first time. This Operator's Manual
will help to familiarize yourself more easily with the machine, thereby enabling you to use it
more safely and efficiently.
Before operating the machine for the first time, carefully read the section „Safety
Instructions“ to learn how to operate the machine safely. As a rule, keep the following in
mind:
Careful and prudent working is the best way to avoid accidents!
Special Instructions
Instructions are provided for bucket attachments. No instructions are provided for other
attachments. Refer to the specific attachment operator’s manual for safe operation.
Wacker Neuson reserves to right to make product improvement changes during the
course of series production of this machine.
Modifying the manufacturer specification and configuration of this machine, or using
unapproved attachments, can cause personal hazards and damage the machine.
Contact your Wacker Neuson dealer for additional information and clarification
regarding modifications.
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and
service work is absolutely necessary. Extensive maintenance and repair work must always
be performed by an expert with appropriate training. Insist on using original spare parts
when performing maintenance and repair work. This ensures operational safety and
readiness of your machine, and maintains its value.
Special equipment and superstructures are not described in this Operator's Manual.
We reserve the right to modify and improve the machine as required by technical
progress
Modifying Wacker Neuson products and fitting them with additional equipment and
tools not included in our delivery program requires Wacker Neuson's written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator's Manual.
Abbreviations / symbols
This symbol stands for a list
Subdivision within lists or an activity. Follow the steps in the recommended sequence
This symbol requires you to perform the activity described
Description of the effects or results of an activity
n. s. = not shown
“Opt” = option Stated whenever controls or other components of the machine are installed
as an option.
This symbol shows the driving direction – for better orientation in figures and
graphics.
1-2 OM 50Z3 6003 US – Edition 3.5 * * 5003b110.fm
Introduction
1.2 Machine overview
Fig. 1: Machine outside views
1
Lights
2 Boom light (option)
3 Boom
4 Handle
5 Auxiliary hydraulics
6 Lifting and tie-down point
7 Door stop / latch
8 Door handle and lock
9
Fixture for rotating beacon
10
Rear light
11
Tank filler inlet
12
Hydraulic oil filler inlet
13
Muffler pipe
14
Counterweight (option)
15
Lubrication point for chain tension
5
1
4
6
7
9
10
11
13
14
15
2
2
4
8
12
OM 50Z3 6003 US – Edition 3.5 * 5003b110.fm 1-3
Introduction
1.3 Brief Description
The model 50Z3 and 6003 excavators are self-propelled work machines.
Get informed on and follow the legal regulations of your country.
This machine is a versatile and powerful tool for moving earth, gravel and debris on
construction sites and elsewhere. A wide range of attachments accounts for the numerous
applications of the machine, among others hammer and grab applications. See chapter
Fields of application, attachments for further applications.
The main components of the machine are:
50Z3
FOPS (Falling Object Protective Structure), TOPS (Tip Over Protective Structure) and
ROPS (Roll Over Protective Structure) tested closed cab (standard).
FOPS (Falling Object Protective Structure), TOPS (Tip Over Protective Structure) and
ROPS (Roll Over Protective Structure) tested open cab (option).
6003
FOPS (Falling Object Protective Structure), TOPS (Tip Over Protective Structure) and
ROPS (Roll Over Protective Structure) tested closed cab (standard).
Models 50Z3 and 6003: water-cooled Yanmar four cylinder diesel engine
Sturdy steel sheet chassis; rubber-mounted engine
Travelling drive The diesel engine permanently drives the twin axial variable displacement pump whose oil
flow is sent to a hydraulic motor for each track drive.
Work hydraulics The diesel engine also drives the joint gear pump for the work hydraulics. The oil flow of
this pump depends on the diesel engine speed only.
Cooling system The indicator lights in the instrument panel of the machine ensure constant monitoring of
the engine and hydraulic oil temperature, as well as of the coolant temperature and level.
Cab Do not modify or attempt to repair the ROPS cab or ROPS structure. A bent or damaged
ROPS will no longer protect the operator in the event of a tipping incident and must be
replaced. Contact your Wacker Neuson dealer for instructions or clarification.
The ROPS is a special safety device designed and produced to exacting material and
assembly standards for certification. Bending, heating, welding, cutting, or drilling holes in
the ROPS will reduce the protection performance in a tipping incident.
Fasten your seatbelt, otherwise you can be thrown around or even outside the cab and
crushed. Therefore always fasten your seatbelt as you drive and work with the machine.
Tighten the seatbelt before taking up work with the machine.
1-4 OM 50Z3 6003 US – Edition 3.5 * * 5003b110.fm
Introduction
1.4 Fields of application, attachments
The attachments installed determine the intended use of this machine.
NOTICE
In order to avoid damage to the machine, only the attachments listed
below have been certified for installation on the machine.
Contact your Wacker Neuson dealer if you wish to use other attachments.
Using tools of other manufacturers, or tools which have been released for other excavator
types, can reduce the machine's output and stability considerably, and can also cause
damage to the machine and injuries to the operator or the staff.
Always compare the weight of the tool and its maximum payload with the indications in the
lift capacity table. Never exceed the maximum payload stated in the lift capacity table.
Possible attachments The measurements are Metric (Imperial).
Description of attachment Capacity Item no.: Excavator Remarks
Complete quickhitch 1000112204
50Z3 Required for opera-
tion of the Wacker
Neuson
quickhitch system
6003
Bucket B = 340 mm (1’1’’)
58 l (2 ft
3
)
1000112213 50Z3
58 l (2 ft
3
)
1000112220 50Z3 For quickhitch
Bucket B = 400 mm (1’4’’)
74 l (2.6 ft
3
)
1000112216 50Z3
74 l (2.6 ft
3
)
1000112221 50Z3 For quickhitch
Bucket B = 500 mm (1’8’’)
95 l (3.4 ft
3
)
1000108126 50Z3
95 l (3.4 ft
3
)
1000112222 50Z3 For quickhitch
Bucket B = 650 mm (2’2’’)
130 l (4.6 ft
3
)
1000112218
50Z3
130 l (4.6 ft
3
)
1000112223
50Z3 For quickhitch
Bucket B = 850 mm (2’9’’)
175 l (6.2 ft
3
)
1000112219 50Z3
175 l (6.2 ft
3
)
1000112224 50Z3 For quickhitch
Bucket B = 340 mm (1’1’’)
74 l (2.6 ft
3
)
1000112225 6003
74 l (2.6 ft
3
)
1000112229 6003 For quickhitch
Bucket B = 400 mm (1’4’’)
92 l (3.2 ft
3
)
1000112226 6003
92 l (3.2 ft
3
)
1000112231 6003 For quickhitch
Bucket B = 500 mm (1’8’’)
120 l (4.2 ft
3
)
1000109796 6003
120 l (4.2 ft
3
)
1000112232 6003 For quickhitch
OM 50Z3 6003 US – Edition 3.5 * 5003b110.fm 1-5
Introduction
1.5 Operator qualifications
Requirements to be met by the operator
Earth moving machines may be driven and serviced only by persons who meet the
following requirements:
18 years or older
Physically and mentally suited for this work
Persons have been instructed in driving and servicing the earth moving machine and
have proven their qualifications to the contractor
Persons are expected to perform work reliably.
They have been appointed by the contractor for driving and servicing the earth moving
machine.
Get informed on and follow the legal regulations of your country.
Bucket B = 650 mm (2’2’’)
165 l (5.8 ft
3
)
1000112227 6003
165 l (5.8 ft
3
)
1000112233 6003 For quickhitch
Bucket B = 850 mm (2’9’’)
225 l (7.9 ft
3
)
1000112228 6003
225 l (7.9 ft
3
)
1000112234 6003 For quickhitch
Ditch cleaning bucket B = 1200 mm (3’11’’)
205 l (7.2 ft
3
)
1000096589 50Z3
205 l (7.2 ft
3
)
1000096589 6003
Ditch cleaning bucket B = 1400 mm (4’7’’)
238 l (8.4 ft
3
)
1000096590 50Z3
238 l (8.4 ft
3
)
1000096601 50Z3 For quickhitch
Ditch cleaning bucket B = 1400 mm (4’7’’)
238 l (8.4 ft
3
)
1000096590 6003
238 l (8.4 ft
3
)
1000096601 6003 For quickhitch
Offset bucket B = 1200 mm (3’11’’)
150 l (5.3 ft
3
)
1000096583 6003
150 l (5.3 ft
3
)
1000096584 6003 For quickhitch
Offset bucket B = 1400 mm (4’7’’)
180 l (6.4 ft
3
)
1000096584 6003
180 l (6.4 ft
3
)
1000017255 6003 For quickhitch
Description of attachment Capacity Item no.: Excavator Remarks
1-6 OM 50Z3 6003 US – Edition 3.5 * * 5003b110.fm
Introduction
1.6 EC declaration of conformity version 50Z3
up to serial number AH00578
EC Declaration of Conformity
according to EC Directive 98/37/EC, 2000/14/EC Appendix 6
Wacker Neuson Linz GmbH
Haidfeldstr. 37
A-4060 Linz-Leonding
declare, under their own responsibility, that the product
Product name Wacker Neuson track excavator 50Z3
Model 50Z3
Version 50Z3
Serial no.
- - - - - - - - - - -
to which this declaration refers, corresponds to the pertinent fundamental
requirements regarding safety and health of
EC Directive 98/37/EC,
and the requirements of further pertinent EC Directives and standards.
.
The following standards and/or technical specifications have been used for the
proper application of the requirements regarding safety and health stated in
the EC Directives:
EN 474-1, EN 474-3, EN292-1, EN 292-2, ISO 3471, EN 13510;
Place of storage of technical documentation:
Wacker Neuson Linz GmbH
Department: R & D
Haidfeldstr. 37
A-4060 Linz-Leonding
Linz-Leonding, (date) _ _
.
_ _
.
_ _ _ _
Josef Erlinger
Wacker Neuson Linz GmbH
ISO 3471 and
EN 13510
Tested Administrative unit reported
according to Appendix 6
2000/14/EC
information
Noise level dBA
TÜV München
(Munich/Germany
Industrial Supervisory
Board) Westendstr. 199
D-80686 Munich
Measured value
Guaranteed value 96
OM 50Z3 6003 US – Edition 3.5 * 5003b110.fm 1-7
Introduction
1.7 EC declaration of conformity version 50Z3
from serial number AH00579
EC Declaration of Conformity
according to EC Directive 98/37/EC, 2000/14/EC Appendix 6
Wacker Neuson Linz GmbH
Haidfeldstr. 37
A-4060 Linz-Leonding
declare, under their own responsibility, that the product
Product name Wacker Neuson track excavator 50Z3
Model 50Z3
Version 50Z3
Serial no.
- - - - - - - - - - -
to which this declaration refers, corresponds to the pertinent fundamental
requirements regarding safety and health of
EC Directive 98/37/EC,
and the requirements of further pertinent EC Directives and standards.
.
The following standards and/or technical specifications have been used for the
proper application of the requirements regarding safety and health stated in
the EC Directives:
EN 474-1, EN 474-3, EN292-1, EN 292-2, ISO 3471, EN 13510;
Place of storage of technical documentation:
Wacker Neuson Linz GmbH
Department: R & D
Haidfeldstr. 37
A-4060 Linz-Leonding
Linz-Leonding, (date) _ _
.
_ _
.
_ _ _ _
Josef Erlinger
Wacker Neuson Linz GmbH
ISO 3471 and
EN 13510
Tested Administrative unit reported
according to Appendix 6
2000/14/EC
information
Noise level dBA
TÜV München
(Munich/Germany
Industrial Supervisory
Board) Westendstr. 199
D-80686 Munich
Measured value
Guaranteed value
1-8 OM 50Z3 6003 US – Edition 3.5 * * 5003b110.fm
Introduction
1.8 EC declaration of conformity version 6003 up to serial number AH00578
EC Declaration of Conformity
according to EC Directive 98/37/EC, 2000/14/EC Appendix 6
Wacker Neuson Linz GmbH
Haidfeldstr. 37
A-4060 Linz-Leonding
declare, under their own responsibility, that the product
Product name Wacker Neuson track excavator 6003
Model 6003
Version 6003
Serial no.
- - - - - - - - - - -
to which this declaration refers, corresponds to the pertinent fundamental
requirements regarding safety and health of
EC Directive 98/37/EC,
and the requirements of further pertinent EC Directives and standards.
.
The following standards and/or technical specifications have been used for the
proper application of the requirements regarding safety and health stated in
the EC Directives:
EN 474-1, EN 474-3, EN292-1, EN 292-2, ISO 3471, EN 13510;
Place of storage of technical documentation:
Wacker Neuson Linz GmbH
Department: R & D
Haidfeldstr. 37
A-4060 Linz-Leonding
Linz-Leonding, (date) _ _
.
_ _
.
_ _ _ _
Josef Erlinger
Wacker Neuson Linz GmbH
ISO 3471 and
EN 13510
Tested Administrative unit reported
according to Appendix 6
2000/14/EC
information
Noise level dBA
TÜV München
(Munich/Germany
Industrial Supervisory
Board) Westendstr. 199
D-80686 Munich
Measured value 98.4
Guaranteed value 98
OM 50Z3 6003 US – Edition 3.5 * 5003b110.fm 1-9
Introduction
1.9 EC declaration of conformity version 6003 from serial number AH00579
EC Declaration of Conformity
according to EC Directive 98/37/EC, 2000/14/EC Appendix 6
Wacker Neuson Linz GmbH
Haidfeldstr. 37
A-4060 Linz-Leonding
declare, under their own responsibility, that the product
Product name Wacker Neuson track excavator 6003
Model 6003
Version 6003
Serial no.
- - - - - - - - - - -
to which this declaration refers, corresponds to the pertinent fundamental
requirements regarding safety and health of
EC Directive 98/37/EC,
and the requirements of further pertinent EC Directives and standards.
.
The following standards and/or technical specifications have been used for the
proper application of the requirements regarding safety and health stated in
the EC Directives:
EN 474-1, EN 474-3, EN292-1, EN 292-2, ISO 3471, EN 13510;
Place of storage of technical documentation:
Wacker Neuson Linz GmbH
Department: R & D
Haidfeldstr. 37
A-4060 Linz-Leonding
Linz-Leonding, (date) _ _
.
_ _
.
_ _ _ _
Josef Erlinger
Wacker Neuson Linz GmbH
ISO 3471 and
EN 13510
Tested Administrative unit reported
according to Appendix 6
2000/14/EC
information
Noise level dBA
TÜV München
(Munich/Germany
Industrial Supervisory
Board) Westendstr. 199
D-80686 Munich
Measured value
Guaranteed value
1-10 OM 50Z3 6003 US – Edition 3.5 * * 5003b110.fm
Introduction
1.10 Type labels and component numbers
Serial number
The serial number is stamped on the machine chassis. It is also located on the Product
Identification Number plate riveted to the front left chassis of the machine.
Type label information
Example: 50Z3
Model: 50Z3
Year: 2007
PIN: AH00579
Power, SAE: 28.1 kW (37.7 hp)
Mass: 4800 kg (10582 lbs)
Load: ---------------
Max. gross mass: ---------------
Max. axle load: ---------------
---------------
Other information – see chapter 6 Specifications on page 6-1
Cab certification number
The type label (arrow) is located in the cab, on the rear right chassis member.
Fig. 1: Type label: location
Fig. 2: Type label
Fig. 3: Cab type label
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Wacker Neuson 50Z3 User manual

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