Velleman K8006 Illustrated Assembly Manual

BASE UNIT for HOME MODULAR

LIGHT SYSTEM

ILLUSTRATED ASSEMBLY MANUAL H8006IP-2

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K8006

Total solder points: 234

Difficulty level: beginner 1  2  3  4  5 ⌧ advanced

VELLEMAN NV

Legen Heirweg 33

9890 Gavere

Belgium Europe

www.velleman.be

www.velleman-kit.com

3

Features & specifications

Features :

 Create your own domestic modular light control system.

 For use with optional dimmer module (K8007), timer module (K8008), relay

output module (K8027) and slow on-off dimmer (K8029).

 Bus system holds up to five plug-in units.

 Optically insulated push button inputs.

 Can be controlled with open collector circuits (ex. K8000 computer interface

card or with 15-channel IR receiver K8050, K6711).

 Local control pushbuttons included.

 LED power and mains indicator.

 LED operation indicator for each channel.

 Low-voltage control circuit for extra safety.

 Each plug-in slot is fused.

 Includes 10 LED’s for pushbutton illumination.

 A custom enclosure for rail mounting is available (B8006).

Specifications

• Five separate channels.

• Maximum output : 2.5A per channel (fuse protected).

• Push button control current: 150mA.

• Open collector control current: 35mA DC.

• Power supply: 24VAC / 300mA.

• Supply voltage for modules: 110V to 240VAC.

• PCB dimensions: 107 x 160 x 70mm/ 4.2”x6.3”x2.8”.

OPTIONS

 K8007 : Dimmer module.

 K8008 : Timer module.

 K8027 : Relay module.

 K8029 : Slow on/off dimmer.

 K8050 : 15-channel IR receiver.

 K8049 : 15-channel IR transmitter.

 K8051 : 15-channel IR remote stick.

 B8006 : DIN-rail module (enclosure).

4

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project

successful. Read them carefully.

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a

small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to

the tip, to give it a wet look. This is called ‘thinning’ and will protect

the tip, and enables you to make good connections. When solder

rolls off the tip, it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease.

• A diagonal cutter to trim excess wires. To avoid injury when cutting

excess leads, hold the lead so they cannot fly towards the eyes.

• Needle nose pliers, for bending leads, or to hold compo-

nents in place.

• Small blade and Phillips screwdrivers. A basic range

is fine.

For some projects, a basic multi-meter is required, or might

be handy

1.2 Assembly Hints :

⇒ Make sure the skill level matches your experience, to avoid disappointments.

⇒ Follow the instructions carefully. Read and understand the entire step before

you perform each operation.

⇒ Perform the assembly in the correct order as stated in this manual

⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the draw-

ings.

⇒ Values on the circuit diagram are subject to changes.

⇒ Values in this assembly guide are correct*

0

.

0

5

⇒ Use the check-boxes to mark your progress.

⇒ Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute

manual updates, indicated as ‘NOTE’ on a separate leaflet.

1.3 Soldering Hints :

1- Mount the component against the PCB surface

and carefully solder the leads

2- Make sure the solder joints are cone-shaped

and shiny

3- Trim excess leads as close as possible to the

solder joint

Assembly hints

DO NOT BLINDLY FOLLOW THE ORDER OF THE

COMPONENTS ONTO THE TAPE. ALWAYS CHECK

THEIR VALUE ON THE PARTS LIST!

6

Construction

 R1 : 3K3 (3 - 3 - 2 - B)

3. 1/4W Resistor.

R...

 D1 : 1N4148

 D2 : 1N4148

 D3 : 1N4148

 D4 : 1N4148

 D5 : 1N4148

 D6 : 1N4148

 D7 : 1N4007

 D8 : 1N4007

 D9 : 1N4007

 D10 : 1N4007

 D11 : 1N4007

 D12 : 1N4007

 D13 : 1N4007

 D14 : 1N4007

 D15 : 1N4007

 D16 : 1N4007

 D17 : 1N4007

1. Diodes (check the polarity)

CATHODE

D...

 ZD1 : 47V / 1,3W

 ZD2 : 47V / 1,3W

2. Zener diodes (check the polarity)

CATHODE

ZD...

 R2 : 180 (1 - 8 - 1 - B - 9)

 R3 : 180 (1 - 8 - 1 - B - 9)

 R4 : 2K2 (2 - 2 - 2 - B - 9)

 R5 : 2K2 (2 - 2 - 2 - B - 9)

 R6 : 180 (1 - 8 - 1 - B - 9)

 R7 : 180 (1 - 8 - 1 - B - 9)

 R8 : 2K2 (2 - 2 - 2 - B - 9)

 R9 : 2K2 (2 - 2 - 2 - B - 9)

 R10 : 180 (1 - 8 - 1 - B - 9)

 R11 : 180 (1 - 8 - 1 - B - 9)

 R12 : 2K2 (2 - 2 - 2 - B - 9)

 R13 : 2K2 (2 - 2 - 2 - B - 9)

 R14 : 180 (1 - 8 - 1 - B - 9)

 R15 : 180 (1 - 8 - 1 - B - 9)

 R16 : 2K2 (2 - 2 - 2 - B - 9)

 R17 : 2K2 (2 - 2 - 2 - B - 9)

 R18 : 180 (1 - 8 - 1 - B - 9)

 R19 : 180 (1 - 8 - 1 - B - 9)

 R20 : 2K2 (2 - 2 - 2 - B - 9)

 R21 : 2K2 (2 - 2 - 2 - B - 9)

 R22 : 100K (1 - 0 - 4 - B - 9)

 R23 : 100K (1 - 0 - 4 - B - 9)

4. 1/2W Resistors.

R...

 SW1

 SW2

 SW3

 SW4

 SW5

5. Pushbuttons

SW...

 IC1 : 6P

 IC2 : 6P

 IC3 : 6P

 IC4 : 6P

 IC5 : 6P

6. IC sockets

7

Construction

 LD1

 LD2

 LD3

 LD4

 LD5

 LD6

 LD7

7. LEDs. Watch the polarity!

LD1

CATHODE

3mm RED

 SK1 : 10 POLE

 SK2 : 10 POLE

 SK3 : 10 POLE

 SK4 : 10 POLE

 SK5 : 10 POLE

SK...

HOT GLUE GUN

LIJMPISTOOL

PISTOLET A COLLE

HEISKLEBEPISTOLE

 SK6 to SK10 : 2P+2P+2P+2P+2P

 SK11 to SK13 : 2P+2P+2P

 SK14: 2-POLE (wide)

 SK15: 2-POLE (wide)

 SK16: 2-POLE (wide)

 SK17: 2-POLE (wide)

 SK18: 2-POLE (wide)

 SK19: 2-POLE (wide)

 SK20: 2-POLE (wide)

9. PC Terminal blocks (Slide the

terminal blocks, one into each other)

8. PCB Edge Connectors

(Watch the orientation!)

8

Construction

 F1 : 2,5A SLOW

 F2 : 2,5A SLOW

 F3 : 2,5A SLOW

 F4 : 2,5A SLOW

 F5 : 2,5A SLOW

10. Fuse Holder + Fuse

F...

 C1 : 22µF/50V

 C2 : 22µF/50V

 C3 : 22µF/50V

 C4 : 22µF/50V

 C5 : 22µF/50V

11. Electrolytic capacitors. Check

the polarity !

C...

 SK21 : 6-POLE

12. Modular Jack

SK...

 IC1 : 4N27, TIL111 or eq.

 IC2 : 4N27, TIL111 or eq.

 IC3 : 4N27, TIL111 or eq.

 IC4 : 4N27, TIL111 or eq.

 IC5 : 4N27, TIL111 or eq.

13. Insert the OPTO Coupler into

the socket (Watch the position of

the notch!)

IC...

2

1

6 4

5

PIN 1

9

CAUTION: MOST PARTS OF THE CIRCUIT CARRY DANGEROUS

VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS

THAT MIGHT APPLY !

 First, make sure to apply an extra layer of solder on all thinned PCB tracks

because these have to handle high currents.

 Connect a light bulb rated for the wall outlet voltage (mains) to LOAD 1.

 Insert a dimmer module (K8007) or timer module (K8008) into the first slot

(mind the direction, the components must point to the left).

 Connect a 24VAC/300mA source (e.g. transformer) to the 24VAC connector.

LD6 will light.

 Connect the 110-240V mains to the SUPPLY Neutral and Live connector.

LD7 will light.

Push button SW1. The module will be activated, and the light bulb will light. For

dimmer/timer module operation details, please check their manuals.

All remaining slots must be tested in the same way. Disconnect the mains when

removing modules or wiring.

14. Testing the Unit

24VAC LOAD1N

1C2C3CC

VELLEMAN P8006'1

L

S

U

P

L

Y

PUSH BUTTON INPUTS

SK1 SK2 SK3 SK4 SK5

10

1111

C

3

1

4

5

2

OPEN

COLLECTOR

INPUTS

C

LOAD2NLOAD3NLOAD4NLOAD5N

N

101010

12345

DANGER

HIGH

VOLTAGE

24VAC INDICATION

LD6

LD7

24VAC/300mA

TRANSFORMER

DIMMER OR TIMER MODULE

WALL OUTLET

WALL OUTLE

T

4C5

SW1 SW 2 SW3 SW4 SW5

Testing

10

Choose a suitable location for the unit. Probably, the best location is near the

fuse box. An optional enclosure (B8006) is available, for safe installation of the

unit on a DIN rail. Whatever enclosure you use, make sure to provide sufficient

airflow, as the dimmer modules might run hot during use. If you choose the

optional B8006 enclosure, drill a number of ventilation holes in the top and

bottom part of the cover lid.

The drawing below shows a connection example.

 Make sure your wiring complies with the local safety requirements.

If doubt, consult a licensed technician !

15. Final Connection

24VAC LOAD1N

1C2C3CC

VELLEMAN K8006

L

SUPPLY

C

LOAD2NLOAD3NLOAD4NLOAD5NN

12345

DAN GER

HIGH

VOLTAGE

24VAC

PRIM

L N

LN

PUSH BUTTONS

AC POWER

CIRCUIT

BREAKER

16A

TRANSFORMER

OPEN

COLLECTOR

INPUTS

4C5

SW1 SW2 SW3 SW4 SW5

2K21N4148

C

LED

C

A

C

PUSH BUTTON

Final Connection

 REMARK: 10 LEDs are provided,

together with diodes and resistors, to

allow push button illumination.

 Do not use more than 5 illuminated

push buttons per channel.

Fig. 1.0

11

The drawing below shows a connection example with open collector outputs

(e.g. K8000 computer interface board, or K8050 (K6711) remote control

receiver). The open collector inputs are also available via modular connector

SK19, which allows easy and fast connection to a control circuit.

16. Interfacing with open collector outputs

24VAC LOAD1N

1C2C3CC

VELLEMAN K8006

L

SUPPLY

C

LOAD2NLOAD3NLOAD4NLOAD5NN

12345

DANGER

HIGH

VOLTA GE

24VAC

PRIM

L N

LN

PUSH BUTTONS

AC POW ER

CIRCUIT

BREAKER

16A

TRANSFORMER

OPEN

COL L EC TO R

INPUTS

4C5

SW1 SW2 SW3 SW4 SW5

12345C

COLLECTOR

OPEN

OUTPUTS

Interfacing with open collector outputs

Fig. 2.0

12

2C 3C 4C 5C

PU SH BU TT ON IN PU TS

SW 1 SW 2 SW 3 SW 4 SW 5

NLOAD5NN

12345

DANGER

HIGH

VOL T AGE

TRANSFORMER

24VAC

PRIM

24VAC LOAD1N

1C

VELLEMAN K8006

L

SUPPL Y

O PEN

COLLECTOR

IN PU T S

C

LOAD 2NLOAD3NLOAD4

TRANSFORMER

2 x 9VAC

PRIM

GNDVAVB12345678+GND

VELLEMAN K8046

AC POWER

909

LN

AC P OW ER

LN

AC POWER

17. Home modular light system controlled by touchscreen (K8046)

Connection example with K8046

13

18. PCB Layout

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PCB Layout

14

19. Diagram

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L

D

7

L

E

D

3

R

L

R

2

3

1

0

K

/

.

6

W

D

1

7

1

N

4

0

7

R

2

1

0

K

/

.

6

W

2

K

2

1

N

4

1

4

8

1

N

4

1

4

8

2

K

2

4

V

A

C

I

N

D

I

C

A

T

I

O

N

D

A

N

G

E

R

H

I

G

H

V

O

L

T

A

G

E

C

2

K

2

K

2

1

N

4

1

4

8

1

N

4

1

4

8

C

2

K

2

K

2

1

N

4

1

4

8

1

N

4

1

4

8

C

2

K

2

K

2

1

N

4

1

4

8

1

N

4

1

4

8

C

2

K

2

K

2

1

N

4

1

4

8

1

N

4

1

4

8

S

K

7

S

K

8

S

K

9

S

K

1

0

S

W

1

K

R

S

0

6

1

S

W

2

K

R

S

0

6

1

S

W

3

K

R

S

0

6

1

S

W

4

K

R

S

0

6

1

S

W

5

K

R

S

0

6

1

4

7

V

Z

D

1

4

7

V

Z

D

2

Diagram

H8006IP'2 - 2004 - rev.1

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Legen Heirweg 33

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Belgium Europe

Info ?: http://www.velleman.be

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Velleman K8006 Illustrated Assembly Manual

Velleman K8006 Illustrated Assembly Manual

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