PERFORMANCE Road bike Assembly

Type
Assembly
ROAD
BIKE
ASSEMBLY
Thank you for purchasing your bike from Performance.
We’re glad that we can be a part of your cycling
experience. Don’t forget, if you live in the area of a
Performance Bicycle retail store, you can bring your
new bike in for service for as long as you own it with
our Free Lifetime Adjustments.
If for any reason, you do not have the proper tools
or are not confident building a bike yourself, we
strongly suggest that you take your bike to a local
bike shop for assistance or have them assemble it.
They may charge you a fee to do so.
ASSEMBLY
THANK YOU
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Bike stand
(preferred)
Box cutter or
scissors
Hex wrench set
(typically 6mm, 5mm
and 4mm wrenches
are required)
Pedal wrench
Cable cutters
tools you need
Bike grease
STEM
FORK
SADDLE
SEATPOST
HANDLEBARS
SEAT CLAMP
STEM FACEPLATE
QUICK
RELEASE
SKEWER
FRONT WHEEL
BRAKE
CALIPER
CRANK
ARM
FRONT
DERAILLEUR
REAR
DERAILLEUR
Bike pump
Philips Head
screw driver
unpacking & assembling your new road bike
» Carefully cut through the top of cardboard with a sharp box cutter or a pair of scissors. (A)
1
once the box is open
» Remove the saddle and the seatpost.
» Remove the bike. (A)
» Remove the small parts box. (B)
» Be sure that all parts and material are removed before proceeding.
» Carefully remove all of the packaging material from the bike. Remove all cardboard and material from the bike frame.
» Remove all cardboard and material from the bike frame.
» Detach front wheel from the side of the bike frame.
» Remove all cardboard and material from the front wheel including the protective axle plugs. (C)
» Remove all cardboard and material from the handlebar, stem and fork.
2
ASSEMBLY
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a b c
install the stem and handlebar (BE SURE THAT YOUR CABLE ROUTING IS APPROPRIATE AND
THAT THERE ARE NO KINKS IN THE CABLES):
» Prior to stem installation, remove top cap from steerer tube with hex wrench.
» Install stem (located in the small parts box) by sliding it on to the steerer tube. Tighten stem bolts, reinstall and tighten
top cap with hex wrench.
» Remove the stem faceplate bolts with a hex wrench. (A)
» Place the handlebar in the stem. Make sure the handlebar is positioned appropriately. (B)
» Re-secure the faceplate and bolts to the stem with a hex wrench by alternately and equally tightening them. For
reference, the gap opening between the faceplate and the stem should be equal on both the top and bottom. (C)
DO NOT OVER TIGHTEN. OVER TIGHTENING CAN LEAD TO PRODUCT FAILURE AND RESULT IN INJURY OR DEATH
ASSEMBLY
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install the seatpost
» Apply a small amount of grease to the inside of the seat tube and the seatpost below the minimum insertion
line. (A) FOR CARBON SEATPOST INSTALLATION APPLY CARBON PASTE. DO NOT GREASE THE SEAT TUBE.
» Loosen the bike frame seat clamp and insert the seatpost beyond the minimum insertion line. (B)
» Clamp down the quick release lever or use a hex wrench to tighten. (C)
DO NOT OVER TIGHTEN. OVER TIGHTENING CAN LEAD TO PRODUCT FAILURE AND RESULT IN INJURY OR DEATH.
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a b c
ASSEMBLY
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install the front wheel
» Install the quick release skewer (located in the small parts box) through the axle of the front wheel. Note
positioning of the coil springs on the skewer before mounting. (A)
» Mount the front wheel on the fork. The quick-release lever should be on the non-drive side (for reference, this is the left
side of the bike if you were sitting on the saddle). (B)
» Tighten the skewer. Once tightened, make sure that the quick-release is tucked upwards to avoid snags. (C)
5
mount the front brake caliper to the fork
» Unscrew the recessed brake bolt from the caliper bolt. (A)
» Insert the caliper bolt through the opening in the fork crown. (B)
» Thread the recessed brake bolt onto the caliper bolt through the other side of the fork crown opening.
» Secure the caliper with a hex wrench (for reference, the caliper should be centered to the wheel). (C)
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a b c
ASSEMBLY
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install the front brake cable
» Run the front brake cable through the front brake barrel adjuster (make sure that the brake quick-release lever is in the
open or up position). (A)
» Guide the cable through the cable tensioner bolt. (B)
» Tighten down the cable with the cable tensioner bolt using a hex wrench. (C)
» Close the brake quick-release lever. This will shift the brake pads closer to the wheel rim. (D)
» Cut off excess cable with cable cutters leaving approximately 1 ½” of cable. (E)
» Crimp cable end (cable crimp located in small parts box) to avoid fraying. Note: your brake pads may need adjusting
once the brake is assembled. Align pads to be parallel with the rim surface. Loosen and retighten the cable tensioner
bolt as needed. Pad should not contact the rim during wheel revolution. (F)
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d e f
install pedals
» Apply a small amount of grease to each pedals threads.
» Install right pedal (“R” located on pedal axle or spindle) with pedal wrench by threading into the drive side
crank arm in clockwise direction (for reference this is the right side of the bike if you were sitting on the saddle).
DO NOT FORCE A PEDAL THAT WILL NOT THREAD EASILY. You may inadvertently cross-thread the crank
arm which will result in damage to the product. Tighten pedal with a pedal wrench. (A)
» Install left pedal with pedal wrench by threading into the non-drive side crank arm in a counter clockwise
direction (for reference this is the left side of the bike if you were sitting on the saddle). DO NOT FORCE A PEDAL
THAT WILL NOT THREAD EASILY. You may inadvertently cross-thread the crank arm which will result in damage to
the product. Tighten pedal with a pedal wrench.
ASSEMBLY
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inflate tires
» Each tire has a manufacturer’s recommended PSI located on the sidewall. Please follow the recommended
inflation setting. (A)
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a
a
install reflectors
» Install seatpost reflector (colored red, located in the small parts box) to the seatpost with a Phillips head screwdriver.
Use provided shims (located in the small parts box) as necessary for a secure fit.
» Install handlebar reflector (colored clear, located in the small parts box) to the handlebar with a Phillips head
screwdriver. Use provided shims (located in the small parts box) as necessary for a secure fit.
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final check
» Make sure that everything on the bike is secure before riding.
» Make sure that your front and rear brake function properly.
» Make sure that the handlebars and stem are tight and do not move when you hold the front wheel between your legs
and twist them.
» Make sure that the bike shifts gears properly (if applicable)
If for any reason, you do not have the proper tools or are not confident to build a bike yourself, we strongly
suggest that you take your bike to a local bike shop for assistance or have them assemble it. They may charge
you a fee to do so.
ASSEMBLY
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PERFORMANCE Road bike Assembly

Type
Assembly

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