OWNER’S MANUAL
OM-264499B
2018−12
For Manual Slide (301 137)
And Manual Cross Slide (301 138)
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER ! - Indique une situation dangereuse qui, si elle
n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Attention au risque d’électrocution due au contact avec
l’électrode de soudage ou les fils. Le fait de toucher
l’électrode tout en étant en contact avec la pièce ou la
terre peut provoquer une électrocution. Toujours porter
des gants secs. Tous les panneaux et couvercles doivent
rester fermés.
Fsafe6 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Falling equipment can injure, and damage equipment.
Never put any body part under unit while lifting. Lifting
forks must extend out opposite side of base. Lift and sup-
port unit only with proper equipment and correct proced-
ures. Follow the guidelines in the Applications Manual for
the Revised NIOSH Lifting Equation (Publication No.
94−110) when manually lifting heavy parts or equipment.
La chute de l’équipement peut provoquer des blessures
ou des dommages matériels. Ne jamais mettre une partie
du corps sous l’appareil pendant le levage. Les fourches
de levage doivent ressortir du côté opposé de la base. Ne
soulever l’appareil qu’avec un équipement en bon état
selon les procédures correctes. Suivre les consignes du
Manuel des applications pour l’équation de levage NIOSH
révisée (publication Nº 94–110) lors du levage manuel de
pièces ou équipements lourds.
Fsafe19 2013-10
NOTICE
NOTE
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe3 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in
some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
PROPOSITION CALIFORIENNE 65 AVERTISSEMENTS
Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Ca-
lifornie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de sécurité de Ca-
lifornie, chapitre 25249.5 et suivants)
Ce produit contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers, des
malformations congénitales ou d’autres problèmes de procréation. Se laver les mains après utilisation.
Fsafe4 2013-10
2. Description
The manual slide design provides horizontal or vertical movement of welding equipment. The manual cross slide provides both horizontal and vertical
(X−Y) movement of welding equipment.
3. Specifications
Product Type Total Slide Movement Overall Dimensions Weight
Manual Slide 7.87 in. (200 mm) 18.90 in. X 5.91 in. X 3.15 in.
(480 mm x 150 mm x 80 mm)
18.7 lb
(8.48 kg)
Manual Cross Slide 7.87 in. (200 mm)
X and Y directions
18.90 in. X 18.90 in. X 6.30 in.
(480 mm x 480 mm x 160 mm)
37.4 lb
(16.96 kg)
OM-264499 Page 2
4. Tools Needed
2.5 mm, 8 mm
9/16 in.
5. Dimensions
Diameter: 3.94 in. (100 mm)
270 718-A
22.60 in. (574 mm)
18.90 in. (480 mm)
3.70 in. (94 mm)
4.33 in.
(110 mm)
2.50 in. (64 mm)
2.50 in. (64 mm)
2.00 in. (51 mm)
4 x 3/8 UNC-2B, 4 Places
5.91 in. (150 mm)
M10 x 1.5-6H, 4 Places
OM−264499 Page 3
6. Load Rating
Slide Base
Load Weight
(Center of Mass)
DISTANCE
NOTICE − Maximum Load Rating: 220 lb (100 kg) at 15-3/4 in. (400 mm).
Maximum Load (Lbs)
Distance From Carriage Base (in.)
Maximum Load (kg)
Distance From Carriage Base (mm)
Cross Slide Load Chart
Cross Slide Load Chart
270 719-A
OM-264499 Page 4
! Turn off wire feeder and welding
power source, and disconnect in-
put power before working on unit.
! Disconnect and lockout/tagout in-
put power before working on unit.
Follow established procedures re-
garding the installation and re-
moval of lockout/tagout devices.
The manual slide may be mounted verti-
cally or horizontally, with the hand wheel
facing up or down, left or right (as needed).
. The manual cross slide is preassem-
bled and only needs to be secured to
the weld fixture mounting plate.
1 Weld Fixture Mounting Plate Hole
Layout
2 Threaded Hole
3 Through Hole
4 Hand Wheel
5 Protective Guide (Bellows)
6 Carriage Plate
To gain access to mounting holes in slide
base, use a 2.5 mm Allen wrench to re-
move the four (two in each bellows)
screws that secure the bellows to the car-
riage plate. Retain screws.
Turn hand wheel to gain access to two of
the four mounting through holes located on
the base of the slide.
Align the two visible through holes in the
slide base with two of the desired threaded
holes in the mounting plate, and secure
with supplied M10 x 25 socket head
screws . Torque screws to 30 2 ft lb (40
3 Nm).
Turn hand wheel to move slide and allow
access to the remaining two through holes
in the slide base. Align holes as above, and
secure with remaining supplied M10 x 25
socket head screws. Torque screws to 30
2 ft lb (40 3 N
.
m).
Reattach bellows to carriage plate with
screws removed earlier and tighten with a
2.5 mm Allen wrench.
7. Installation (Manual Slide Shown)
2
3
4
2
3
5
6
M10 x 1.5-6H, 4 Places
4.331 in. (110 mm )
1.966 in. (50 mm)
. The slide is provided with M10 x 25 socket head hardware for
attaching the slide to the weld fixture mounting plate. If desired,
3/8 − 16 x 1.00 in. socket head hardware may be used. In this
case, the threaded hole should be adjusted accordingly.
271 730-A
1
OM−264499 Page 5
! Turn off wire feeder and welding power source, and disconnect input power before working on unit.
! Disconnect and lockout/tagout input power before working on unit. Follow established procedures regarding the installation and
removal of lockout/tagout devices.
1 Mounting Plate
2 Mounting Hardware
3 Insulator
Remove the screws securing the large mounting plate (1) to the wire drive. Retain bolts and insulator.
4 Carriage Plate
5 Wire Drive Assembly
Place insulator, removed earlier, between drive assembly mounting plate and carriage plate, align holes and secure drive assembly with 3/8-16
bolts removed earlier. Torque bolts to 23 2 ft lb (31 3 Nm) with a 9/16 in. wrench.
8. Mounting A Wire Drive
1
2
3
5
4
271 731-A
9. Routine Maintenance
. Maintain more often
during severe conditions.
! Disconnect and lockout/tagout
power before maintaining.
n = Check Reference
Monthly
Check condition of slide,
bearing, and female screw.
Replace if needed.
n
Every
3
Months
Section 10.
n Lubricate Parts
OM-264499 Page 6
! Turn off wire feeder and weld-
ing power source, and dis-
connect input power before
working on unit.
1 Side Plate
Using a 2.5 mm Allen wrench, re-
move side plates to gain access to
grease fittings. Apply grease.
Reinstall side plates when finished.
10. Greasing Slider Bearings
1
Ref. 270 718-A
Notes
OM−264499 Page 7
11. Parts List
.
Hardware is common and
not available unless listed.
16
5
3
19
15
8
14
2
18
6
9
3
19
5
19
15
14
2
1
19
4
19
17
10
17
13 7
19
44
19
10
17
19
16
12
11
12
271 352-A
Figure 11-1. Complete Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 11-1. Complete Assembly
Quantity
1 273170 Block, Sliding 2... .......... .. .......................................................
2 * Guide 2... ................ .. ..............................................................
3 273176 Bearing 2... .......... .. ............................................................
4 273177 Guide, Protective 2... .......... .. ....................................................
5 * Plate, End 2... ................ .. ..........................................................
6 * Plate, Base 1... ................ .. .........................................................
7 * Plate Carriage 1... ................ .. ......................................................
8 273175 Female Screw, Scroll 1... .......... .. ................................................
9 * Screw, Trapezoidal 1... ................ .. ..................................................
10 * Plate, Protective 2... ................ .. ....................................................
11 273174 Hand, Wheel 1... .......... .. .......................................................
12 * Pin, Dowel M4 x 8 2... ................ .. ...................................................
13 * Screw, Socket Head M5 x 16 8... ................ .. .........................................
14 * Screw, Socket Head M6 x 20 16... ................ .. ........................................
15 * Screw, Socket Head M6 x 25 2... ................ .. .........................................
16 * Screw, Socket Head M8 x 25 6... ................ .. .........................................
17 * Screw, Socket Head Countersunk M3 x 8 4... ................ .. ..............................
18 196418 Screw, M10−1.5x 25 Soc Hd Cap Din 912 4... .......... .. ..............................
19 273178 Screw, Socket Head Countersunk M4 x 8 8... .......... .. ..............................
* Consult factory for replacement part.
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
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Miller MANUAL CROSS SLIDE (301138) Owner's manual
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