Kubota 05 Series Workshop Manual

NOTE: This manual contains both 981-0517 and 981-0527

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by any means, is strictly prohibited.

TO

THE

READER

This Workshop Manual has been prepared to provide servicing personnel with

information on the mechanism, service and maintenance of

KUBOTA

Diesel Engines

05

SERIES.

It

is divided into

two

parts, “Mechanism” and “Disassembling and Servicing” for

each section.

Mechanism

Information on the construction and function are included for each engine section. This

part should be understood before proceeding with troubleshooting, disassembling and

servicing.

H

Disassembling and Servicing

Under the heading ”General” section comes general precautions, troubleshooting, lists

of servicing specifications and periodic inspection items. For each engine section, there

are “Checking and Adjustment“, “Disassembling and Assembling”, and “Servicing” which

cover procedures, precautions, factory specification and allowable limits.

All

the engines that have been manufactures since January of

1994

are clean exhaust

The mark

[E]

in the WSM refers to the said clean engine.

engines.

All

information, illustrations and specifications contained

in

this manual are based on

The right is reserved to make changes in all information

at

any time without notice.

Due to covering many models of this manual, illustration or picture being used have not

the latest production information available at the time of publication.

been specified as one model.

@

KUBOTA

Corporation

1996

May

1996

01640200040

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05

SERIES

WSM,

01640

SAFETY

INSTRUCTIONS

IOOOOF00021

~00000F00030

I

rlr

I

00000F00040

~1

l0000F00050

SAFETY

STARTING

(1)

Do

not

start

the

engine by shorting across starter

terminals.

(2)

Unauthorized modifications

to

the engine may impair

the

function and /or safety and

affect

engine

life.

00000200031

SAFETY WORKING

(1)

Do

not work on

the

engine while under

the

influence

of

alcohol, medication, or other substances

or

while

fatigued.

(2)

Wear

close

fitting clothing and safety equipment

appropriate to

the

job.

(3)

Use

tools appropriate

to

the

work.

Makeshift

tools,

parts, and procedures

are

not recommended.

(4)

When servicing

is

performed together by<two or more

persons, take

care

to perform

all

work safely.

(5)

Do

not touch the rotating or hot parts while the engine

is

running.

(6)

Never remove the radiator cap while the engine

is

running, or immediately after stopping. Otherwise,

hot water will spout

out

from radiator. Only remove

radiator

cap when cool enough

to

touch with bare

hands. Slowly loosen

the

cap

to

first

stop

to

relieve

pressure before removing completely.

(7)

Escaping fluid

(fuel

or hydraulic

oil)

under pressure

can penetrate the skin causing serious injury.

Relieve pressure before disconnecting hydraulic or

fuel

lines.

Tighten

all

connections before applying

pressure.

(8)

Wear

a

suitable hearing protective device such

as

earmuffs

or

earplugs

to

protect against objectionable

or

uncomfortable loud noises.

ooooozooo41

AVOID

FIRES

(1)

Fuel

is

extremely flammable and explosive under

certain conditions.

Do

not smoke or allow flames or

sparks in your working

area.

(2)

To

avoid sparks from an accidental short circuit,

always disconnect the battery negative cable first

and connect

it

last.

(3)

Battery gas can explode. Keep sparks and open

flame

away from the top

of

battery, especially when

charging the battery.

(4)

Make

sure

that

no fuel has been spilled

on

the

engine.

000002000050

2

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by any means, is strictly prohibited.

SAFETY

INSTRUCTIONS

05

SERIES

WSM,

01640

I

OOOOOFOOOQO

VENTILATE

WORK

AREA

(1)

If the engine must be running to do same work, make

sure the area is well ventilated. Never run the engine

in a closed area. The exhaust gas contains

poisonous carbon monoxide.

00000200060

PREVENT ACID BURNS

(1)

Sulfuric acid in battery electrolyte is poisonous.

It

is

strong enough to burn skin, clothing and cause

blindness if splashed into eyes. Keep electrolyte

away from eyes, hands and clothing.

If

you spill

electrolyte

on

yourself, flush with water, and get

medical attention immediately.

00000200070

DISPOSE

OF

FLUIDS PROPERLY

(1)

Do

not pour fluids into the ground, down

a

drain,

or

into a stream, pond, or lake. Observe relevant

environmental protection regulations when disposing

of

oil,

fuel, coolant, electrolyte and other harmful

waste.

ooooozomo

PREPARE FOR EMERGENCIES

(1)

Keep a first aid kit and fire extinguisher handy at all

times.

(2) Keep emergency numbers for doctors, ambulance

service, hospital and fire department near your

telephone.

ooooozooo9o

3

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INSTRUCTIONS DE

SECURITE

05

SERIES

WSM,

01640

SE

PREPARER AUX URGENCES

(1)

Maintenir toujours une trousse de premiers secours

et un extincteur

a

portde de la main.

(2)

Garder le numdros d’appel d’urgence des docteurs,

du service d’ambulance, de I’hbpital et des pompiers

pres du tdl6phone.

~OOOOOFOOO9O

I

11910200090

7

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05

SERIESWSM,

01640

SPEC1

FlCATlONS

Bore

x

stroke

mm

(in.)

Total

displacement

cm3

(cu.

in.)

SAE

net

kW/rpm

Wnt

(HP/rpm)

ti

intermittent (HP/rpm)

'

SAE

gross kW/rpm

intermittent (HP/rpm)

2

p

DIN6271-NA

kW/rpm

@s/rpm)

SAE

net

kW/rpm

22

2

DIN6271-NB

kW/rpm

m

@S/rpm)

DIN70020

kW/rpm

@s/rpm)

Maximumbarespeed

rpm

Minimum idling speed

mm

SPECIFICATIONS

--

-

76

x

73.6

72

x

73.6

72

x

73.6

(54.86)

76

x

73.6

(283

x

290) (299

x

290) (283

x

2.90) (299

x

290)

1001 (61.08) 1198 (73.10)

1335

(81.46)

12.7/3000 15.3/3600 14.2/3000 16.8/3600 17.2/3000 20.1/3600 21.6/3000 25.7/3600 19.0/3000 22.4/3600

(17.0/3000) (20.5/3600) (19.0/3000) (22.5/3600) (23.0/3000) (27.0/3600) (29.0/3000) (34.5/3600) (25.5/3000) (30.0/3600)

(20.0/3000j (23.5/3600) (22.5/3000) (26.0/3600) (27.0/3000) (31.5/3600)

(34.0/3000)

(40.0/3600) (30.0/3000) (34.5/3600)

16.8/3000 19.4/3600 18.7/3000 21.6/3600 22.43000 26.1/3600 28.0/3000 328/3600 25.0/3000 28.7/3600

(225/3000) (26.0/3600) (25.0/3000) (29.0/3600) (30.0/3000) (35.0/3600) (37.5/3000) (44.0/3600) (33.5/3000) (38.5/3600)

12.5/3000 15.1/3600 14.0/3000 16.5/3600 16.9/3000 19.9/3600 21.3/3000 25.4/3600 18.8/3000 22.1/3600

(17.0/3000) (20.5/3600) (19.0/3000)

(22.5/3600)

(23.0/3000) (27.0/3600)

(29.0/3000)

(34.5/3600) (25.5/3000) (30.0/3600)

14.9/3000 17.5/3600 16.8/3000 19.4/3600 20.1/3000 23.5/3600 25.43000 29.8/3600 22.4/3000 25.7/3600

14.3/3000 16.5/3600

15.8/3000 18.4/3600 19.1/3000

22.1/3600

24.3/3000

28.3/3600 21.3/3000 24.6/3600

(19.5/3000)

(22.5/3600) (21.5/3000) (25.0/3600)

(26.0/3000)

(30.0/3600)

(33.0/3000)

(38.5/3600) (29.0/3000) (33.5/3600)

15.4/3000 18.4/3600

17.3/3000 20.2/3600 21.0/3000

24.3/3600 26.5/3000

31.3/3600 23.2/3000 26.8/3600

(21.0/3000)

(25.0/3600) (23.5/3000) (27.5/3600)

(28.5/3000)

(33.0/3600) (36.0/3000) (42.5/3600) (31.5/3000) (36.5/3600)

3200 3800

3200 3800 3200

3800 3200

3800

600

I

W205.B

(E)

I

W205T-Bm

I

w-(E)

hfodel

Dsa

(E)

DlWB(EJ

Number

of

cvlinders

3

A

-.

Maximum torque

Nm/rpm

kgf.m/rpm

ft-lbs/rpm

Combustion Chamber

I

-

I

Type

I

Vertical. water-cooled,

4-cvcle

diesel engine

I

53.8/2000 52.8/2400

60.6/2000 58.4/2400 72.7/2000 70.7/2400 91.5/2000 89.7/2400 80.8/2000 T1.4/2400

5.49/2000 5.38/2400

6.18/2000 5.95/2400 7.41/2000 7.21/2400 9.33/2000 9.15/2400 8.24/2000 7.89/2400

39.71/2000 38.91/2400

44.7/2000 43.0/2400 53.60/2000 52.15/2400 67.48/2000 66.18/2400 59.60/2000 57.07/2400

Soheriml

tvoe

IE-TVCS\

Fuel

injection pump

Governor

Direction

of

rotation

Injection

nozzle

Wiout

timer

Injection

timing

Witimer

Firing order

Injection pressure

Compression ratio

Lubricating

system

Oil

pressure Indicating

Lubricating filter

Cooling

system

Starting

system

Starting support device

Bettery

Dynamo

for

charging

Fuel

-r

.

..

_r.

,-

.

Bosch

MD

type

mini

pump

Centrifugal mechanical governor

Counterclockwise (viewed

from

flywheel side)

Mini

nozzle

(DNOPD)

0.31

to

0.35 0.37

to

0.40

0.31 to

0.35

0.37 to

0.40

0.31

to

0.35 0.37 to 0.40 0.31 to 0.35 0.37 to

0.40

0.31 to 0.35 0.37

to

0.40

rad. rad. rad.

rad. rad.

rad.

rad. rad. rad. rad.

(18

to 207 (21

to

237

(18 to 2003

(21 to 237 (18

to

207 (21 to 237

(18

to 20") (21

to

237

(18

to

207

(21

to

237

before before

before

before before

before

before before

T.D.C. T.D.C. T.D.C.

T.D.C. T.D.C. T.D.C. T.D.C.

0.14t00.17 0.16t00.19 0.14t00.17 0.16t00.19 0.14t00.17 0.16t00.19 0.14t00.17 0.16t00.19 0.14t00.17 0.16t00.19

rad. rad. rad. rad. rad. rad. rad. rad. rad. rad.

(8to107

(9toW) (8toW) (9to-117 (8toiO7 (9to117 (8tolo") (9toll') (8to103 (9to113

before before before before before before hefore before before before

T.D.C. T.D.C. T.D.C. T.D.C. T.D.C. T.D.C. T.D.C. T.D.C. T.D.C. T.D.C.

13.73

MPa

(140

kgf/cri?,

1991

psi)

22:

1

Forced lubrication by pump

Electrical type switch

Full

flow paper filter (cartridge type)

Pressurized radiator, forced circulation

with

water pump (not included

in

the basic engine)

Electric starting

with

starter

By

glow plug

in

combustion chamber

1-2-3 1-3-42:

12

v,

0.9

kw

I

12V,

1.0

kW

1.

12v,

1.2kw

12V, 150

W

I

12 V, 360

W

12 V,

65

AH,

equivalent

I

12 V, 70AH,

equivalent

Diesel

fuel

No. 2-D (ASTM D975)

125

mm

Lubricating oil

(4.92

in-)

capacity

101

mm

(3.97

in.)

Weight

(Dry)

kg (W

MIL-L-46152,

MIL-L-2104C,

quality betterthan

CD

class

(PI)

I

better

than

I

better

CD

class

WII

class

IAPI)

Lubricating

oil

..

5.1

L

6.39

u.s.@.,

4.49

Imp.qD;.)

6.0L(6.34USqts.,

5.28

6.7

L

(7.08

U.S.qts.,

6.0

L

(6.34U.S.@.,

Imp.qts.1

5.90

Imp.qts.)

5.28

Imp.qts.)

4.14

Imp.qts.)

-

4.7

L

(4.97

us.*.,

4.0

L

(4.23

U.S.qts.,

3.52

lmp.qts.)

.

4'7

(4'97

u.s.qts.p

4'14

Imp.qts.1

93.0 (205.0) 110.0 (2425) 114.0 (251.3)

11 0.0

(2425)

01

t30ZOOO70

12

Redistribution or publication of this document, 

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SPECIFICATIONS

05

SERIES

WSM,

01643

Model

Number

of

cylinders

Type

D1105.B

(E)

Vl505-B

(E)

D1105.T-B

(E)

Vl5a5-7-B

(E)

3

4

3

4

Vertical, water-cooled, 4-cycle diesel engine

I

Boraxstroke mm(in.)

I

78

x

78.4 (3.07

x

3.09)

I

1123 (68.53) 1498 (91.41)

I

Total displacement

,1173

(cu. in.)

I

1123 (68.53) 1498 (91.41)

.I

SAEnet kW/rpm

SAE

net kW/rpm

cont

(HP/rpm)

intermittent

SAE

gross kW/rpm

Intermittent (HPlrpm)

DIN6271-NA kW/rprn

(Fdrpm)

DIN6271-NB kW/rpm (ps/rpm)

DIN70020 kW/rpm

16.4/3000

(22.0/3000)

21.6/3000 (29.0/3000) 20.5/3

00

0

(27.5/3000)

27.2/3000 (36.5/3000)

18.7/3000 (26.0/3000)

25.0/3000 (33.5/3000) 23.5/3000 (31.5/3000)

31.3/3000

(42.0/3000)

20.9/3000 (28.0/3000)

28.0/3000 (37.5/3000)

26.1/3000

(35.0/3000)

34.7/3000

(46.5/WO)

26.8/3000

(36.5/3000)

16.2/3000

(22.0/3000)

21.3/300

(29.0/3000)

20.2/3000 (27.5/3000)

17-6/3000 (24.0/3000) 23.5/3000 (32.0/3000) 22.4/3

000

(30.5/3000)

29.8/3000

(40.5/3000)

I

1

I

Combustion chamber

I

SDherical

tvm

E-TVCS)

I

Maximum

bare speed

rpm

Minimum idling speed rPm

kgf.m/rpm

ft-l

bshm

Maximum

torque N-m/rpm

I

..

.

Fuel injection pump

I

Bosch MD lype mini pump

3200

850

to

950

114.7/2000

68.3/2000 91.5/20M) 86.0/2000

6.96/2000 9.33/2000

8.77/2000

11.7/2000

50.3/2000 67.5/2000 63.4/2000 84.6/2000

1

Governor Celllrifugal mechanical governor

Direction

of

rotation

Injection

no&

Mini nozzle (DNOPD)

Injection timing 0.14to0.17rad. (8tolO’) 0.21to0.24md. (12tol47

Counter-clockwise (viewed

from

flywheel

side)

0.31

to

0.35 rad. (18

to

20’)

before T.D.C.

WNMut

timer

W~

timer

0.14to0.17 rad.

(8to

10’)

bef0reT.D.C.

before T.D.C. before T.D.C.

Firing order 1-2-3 1-342

1

-2-3

1-342

lnjectlon pressure

Compression

ratio

22:l

22.5:

1

Lubricating

system

Oil

pressure indicating

Lubricating filter

Cooling

system

StarUng

system

Starting

support

device

I

13.73 MPa

(140

kgf/&,

1991

psi)

Forced lubrication by pump

Electrical

type

switch

Full flow paper filter (midge

type)

Pressurized radiator, forced circulation

with

water pump (not included

in

the

basic engine)

Electric

startlng

with

starter

12v,

1.okw

12 V, 1.2 kW 12V,

1.0

kW 12V, 1.2kW

By

glow

plug

in

combuetion chamber

I

mmly

12 V,

65

AH,

equivalent

1

12V,

70

AH,

equivalent

I

12V, 65

AH,

equivalent

I

12v,66AH

Dynamo

for charging 12v,360w

Fuel

Lubricating

oll

Lubricating

oll

(4.92

in-)

(5.39 U.S.qts.,4.49 Imp.qts.)

(6.34

U.S.qts., 6.28 Imp.qts.) (5.39 U.S.qts., 4.49 Imp.qts.)

(7.08

U.S.qts.,5.90 Imp.qts.)

capacity

WeW (Dry) kg

(W

93.0 (205.0) 110.0 (242.5) 97.0 (213.8) 114.0 (251.3)

Diesel

fuel

No. 2-D

(ASTM

D975)

MIL-L-46152, MlL-L-2104C, quality better

than

CD

dass

(Pi)

Quality better than

CE

class

(mi)

125 mm

5.1

L

6.0

L 5.1

L

6.7

L

101

mrn

4.0

L

4.7 L 4.0

L

-

(3.97 in.) (4.23 U.S.qts,,3.52 Imp.qts.) (4.97 U.S.qts.,4.14 1mp.qts.) (4.23 U.S.qts.,3.52 Imp.qts.)

01640200100

13

Redistribution or publication of this document, 

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05

SERIES

WSM,

01642

SPECIFICATIONS

72

x

73.6 76

x

73,6

72

x

73,6

898

1001

1198

12,7/3000 15,3/3600 14,2/3000 16,8/3600 17,2/3000 20,1/3600 21,6/3000 25,7/3600

(17,0/3000) (20,5/3600) (19,0/3000) (22,5/3600) (B,0/3000) (27,0/3600) (29,0/3000) (34,5/3600)

SPECIFICATIONS

.-

76

x

73'6

1335

19,0/3000 ~,4/3600

(25,5/3000) (30,0/3600)

MoBle

Nombre de Cylindres

S

3

8

-

I

x

'

Twe

Puissance continue

SAE,

Net

Puissance intennittente

SAE,Net

Puissance intennittente

SAE,

brut

DIN6271-NA

DIN6271-NB

DIN70020

kW/tr/mn (HPh/rnn)

kW/tr/mn (HP/tr/rnn)

kW/tr/mn (HP/tr/mn)

kW/tr/mn (CV/tr/mn)

kW/tr/mn (CV/tr/rnn)

kW/tr/mn (CV/tr/mn)

16,8/3000

(Z,5/3000)

12,5/3000

(17,0/3000)

14,3/3000

(19,5/3000)

15,4/3000

(21,0/3000)

3200

RBgulateur

Sens de rotation

lnjecteurs

Sans

la

minuterie

Calage de

I'injection

Avec la

minutede

Ordre d'injedon

19,4/3600 18,7/3000 21,6/3600 22,4/3000 26,1/3600 28,0/3000 32,8/3600 25,0/3000 28,7/3600

(26,0/3600) (25,0/3000) (29,0/3600) (30,0/3000) (35,0/3600) (37,5/3000) (44.0/3600) (33,5/3000) (38,5/3600)

15,1/3600 14,0/3000 16,5/3600 16,9/3000 19,9/3600 21,3/3000 25,4/3600 18,8/3000 22,1/3600

(20,5/3600) (19,0/3000) (22,5/3600) (23,0/3000) (27,0/3600) (29,0/3000) (34,5/3600) (25,5/3000) (30,0/3600)

16,5/3600 15,8/3000 18,4/3600 19,1/3000 22,1/3600 24,3/3000 28,3/3600 21,3/3000 24,6/3600

(Z,5/3600) (21,5/3000) (25,0/3600) (26,0/3000) (30,0/3600) (33,0/3000) (38,5/3600) (29,0/3000) (33,5/3600)

18,4/3600 17,3/3000 20,2/3600 21,0/3000 24,3/3600 26,5/3000 31,3/3600 23,2/3000 26,8/3600

(25,0/3600) (23,5/3000) (27,5/3600) (28,5/3000) (33,0/3600) (36,0/3000) (42,5/3600) .(31,5/3000) (36,5/3600)

3800 3200 3800 3200 3800 3200 3800 3200

3800

Pression d'injection

Tam de compression

Lubrification

Indication de pression d'huile

53,8/2000 52,8/2400

60,6/2000 58,4/2400 72,7/2000

70,7/2400 91,5/2000

89,7/2400

5,49/2000

5,38/2400 6,18/2000

5,95/2400

7,41/2000 7,21/2400

9,33/2000 9,15/2400

Fibe de lubrification

Refroidissement

DBmarrage

80,8/2000 77,4/2400

'

8,24/2000 7,89/2400

Dispos-tif auxiliaire au d6marmge

Altemateur

Circuit de charge

carburant

0,31

BO,%

0,37B0,40 0,31

BO,%

0,37B0,40 0,31 BO,35 0,37B0,40 0,31

BO,%

0,3780,40 0,31 80,35

*rad. rad. rad. rad. rad. rad. rad. rad. rad.

(18B20") (21 B23') (181209 (21 623') (18B207 (21 A237 (188207 (21 8237 (18B207

avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH

0,1480,17 0,16B0,19 0,1480,17 0,16B0,19 0,14B0,17 0,1680,19 0,1460,17 0,16B0,19 0,1480,17

(EA107

(9B11')

(8Bi0°)

(98117.

(8B107

(9811')

(8B107

(9B117

(EA107

rad. rad. rad.

,

rad. rad. rad. rad. rad. rad.

avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH avant PMH

Huile de lubrification

huile de

Poids

_....

.-

0,37f0,40

rad.

(21 A237

avant PMH

0,16B0,19

rad.

(98117

avant PMH

.

*.

DWB

(E)

D1005-B(E)-

I

V1205-B

(E)

I

W205-T-B(E)

I

W3w-B

(E)

I

3

I

4

I

1

-2-3

1-3-4-2

MIL-L-46152, MlL-L-2104C, qU&B supedeure &la dasse CD

(WI)

QualitB

supBrieure

'

la

classe CE

(API)

5.1

L

I

6,O

L

6,7

L

I_

.

_..

-.

.

_._

,

QualU

su*rieure

'la

classe CD

(API)

6,O

L

~

Spherique (E-Ncs)

Bosch MD Type Mini

-*.

M&anlOUR

centrifuae

-.

~~

4,O L

93,O kg

.

-,

I

-.

.

En sens inverse des aiguilles d'une montre (en regardant c6t6 volant)

4,7

L

-

4.7

L

110,O

kg 114,O kg

110,O

kg

,

I

~ ~

lniecteurs Mini IDNOPD)

22:

1

I

14

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05

SERIES

WSM.

01640

PERFORMANCE

CURVES

PERFORMANCE

CURVES

COURBES

DE

LEISTUNGSKURVEN

PERFORMANCE

DSOOCB(E)

1803046.2534

1640F10010

n

I

..r

.

..

7

.I

(....

.

_I.

,-

ormozoooio

18

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COURBES

DE

PERFORMANCE

05

SERIES

WSM,

01640

0

DllOS.B(E)

SAEJ134!

0

‘0.40

LlOO

)rpnxIW

16

18

20

22

21

“F

20

30

32

34

36rnXlW

t

01

6.10200020

19

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by any means, is strictly prohibited.

05

SERIES

WSM,

01

642

LEISTUNGSKURVEN

SAF-J

VlSOCB(E)

DIN6271.70020

---

,I%?

rll

V1505B(E)

V1

ST-B(E)

SAEJ1349

3164OF10030

(1) Brake Horsepower (1)

Puissance

an

frein (1) Bremspferdekraft

(2)

Engine Speed

(2)

Viiesse de moteur

(2)

Motorendrehzahl

(3) Specific Fuel Consumption

(4)

Torque

(4)

Couple

(4)

Drehmoment

(6)

Overload

(6)

Surcharge

(7)

continuous

(7)

Continu

(7)

Kontinuierlich

(3) Consommation de combustible spkifique

(3)

Spezifischer Kraftstofiierbrauch

(5)

Brutto

(6)

uberlast

(5)

Gross

(5)

Brut

20

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DIMENSIONS

05

SERIES

WSM,

01642

D905-6 (E) D1005-6

(E)

D1105-B (E) D1105-T-6

(E)

I

DIMENSIONS DIMENSIONS ABMESSUNGEN

61

230 (9.06)

Unit, unit4 Einheit

:

mm

(in.)

230 (9.06) 230 (9.06) 230 (9.06)

I II

D

E

396

(1

5.59) 396 (15.59) 396 (15.59) 396 (15.59)

194 (7.64) 194 (7.64) 194 (7.64) 194 (7.64)

F

G

608.7 (23.96)

608.7 (23.96) 608.7 (23.96) 608.7 (23.96)

233.5 (9.19)

233.5 (9.19) 233.5 (9.19) 233.5 (9.19)

H

I

200 (7.87)

200 (7.87) 200 (7.87)

200 (7.87)

0251.12

-

250.81

0251

.I2

-

250.81

0

251.12

.-.

250.81

0

251.12

-

250.81

(09.887

-

9.874)

(09.887

-

9.874) (09.887

-

9.874) (09.887

-

9.874)

JI

56 (2.20)

01640200130

56

(2.20) 56 (2.20) 56 (2.20)

21

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05

SERIES

J”JSk4,

01640

DIMENSIONS

/

ABhjESSUNGEN

V1205-B

(E)

Unit,

Unite,

Einhekmm

(in.]

V1205-T-B

(E)

V1305-8

(E)

V1505-B

(E)

V1505-T-B

(E)

11

640F10050

A

B

583.8 (22.98) 591.3 (23.28) 583.8 (22.98) 591.3 (23.28) 591.3 (2328)

230 (9.06) 230 (9.06) 230 (9.06)

230 (9.06) 230 (9.06)

C

D

E

F

G

0350 (013.78) 0370 (014.57) 0350 (013.78) 0370 (014.57) 0370 (014.57)

396 (15.59) 439 (17.28)

-

396 (15.59) 396 (15.59) 439 (17.28)

194 (7.64) 194 (7.64) 194 (7.64)

194 (7.64) 194 (7.64)

613.7 (24.16) 613.7 (24.16) 613.7 (24.16)

613.7 (24.16) 613.7 (24.16)

238.5 (9.39)

238.5 (9.39) 238.5 (9.39)

H

I

J

01640200140

200 (7.87) 200 (7.87) 200 (7.87)

200 (7.87) 200 (7.87)

0251.12

-

250.81

0251.12

-

250.81 0251.12

-

250.81

0251.12

-

250.81 0251.12

-

250.81

(09.887

-

9.874) (09.887

-

9.874) (09.887

-

9.874)

(09.887

-

9.874) (09.887

-

9.874)

56 (2.20)

56 (2.20) 56 (2.20) 56 (2.20) 56 (2.20)

22

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by any means, is strictly prohibited.

CONTENTS

131

FEATURE ......................................................................................................... M-I

ENGINE BODY

................................................................................................

M-3

[I]

CYLINDER BLOCK

...................................................................................

M-3

[2] CYLINDER HEAD

......................................................................................

M-3

[3] CRANKSHAFT

...........................................................................................

M-5

[4] PISTON AND PISTON RINGS

................................................................

M-5

[5] CONNECTING ROD

..................................................................................

M-7’

[6] ROCKER ARM

..........................................................................................

M-7 .

CAMSHAFT

................................................................................................

M-7

[SI

FUEL CAMSHAFT

.....................................................................................

M-9

[9] FLYWHEEL

................................................................................................

M-9

LUBRICATING SYSTEM

...............................................................................

M-11

[I]

GENERAL

.................................................................................................

M-11

[2] OIL PUMP

................................................................................................

M-13

[3] RELIEF VALVE

........................................................................................

M-13

[4] OIL FILTER CARTRIDGE

......................................................................

M-15

[5] OIL PRESSURE SWITCH

......................................................................

M-15

EI

COOLING SYSTEM

......................................................................................

M-17

[I]

GENERAL

.................................................................................................

M-17

21 WATER PUMP

.........

1

..............................................................................

M-17

[3] THERMOSTAT

.........................................................................................

M-I 9

[4] RADIATOR (nothluded in the basic engine)

........................................

M-39

[5] RADIATOR CAP

......................................................................................

M-21

INTAKE

/

EXHAUST SYSTEM

.....................................................................

M-23

.[I]

AIR CLEANER (not included in the basic engine)

..................................

M-23

[2] MUFFLER (not included in the basic engine)

................................

:

......... M-23

H

FUEL SYSTEM

..............................................................................................

M-25

[I]

GENERAL

.................................................................................................

M-25

[2] INJECTION PUMP

..................................................................................

M.25

(1) Pump Element

.....................................................................................

M-27

(2) Delivery Valve

.....................................................................................

M-27

(3) Dumping Valve

....................................................................................

M-29

(4) Injection Control

..................................................................................

M-29

[4] FUEL FILTER (not included in the basic model)

....................................

M-31

[5] GOVERNOR

.............................................................................................

M-33

[SI

AUTOMATIC ADVANCE TIMER (not included in the basic model)

......

M-37

[3] INJECTION NOZZLE

...............................................................................

M-31

ELECTRICAL SYSTEM

..................................................................................

M-41

[I]

CHARGING SYSTEM

..............................................................................

M-41

(1)

Alternator

.................................................................

?

...........................

M-41

(2) IC Regulator

........................................................................................

M-41

TURBO CHARGER SYSTEM

......................................................................

M-43

(1) Mechanism .......................................................................................... M-45

(2)

Turbine ................................................................................................ M-47

(4)

Bearing

................................................................................................

M-49

(5)

Seals (Piston Rings)

...............................

...........................................

M-51

(3)

Compressor

.........................................................................................

M47

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VERZEICHNIS

131

MERKMALE

.....

i

................................................................................................

M-2

[I]

ZYLINDERBLOCK

......................................................................................

M-4

[2] ZYLINDERKOPF

........................................................................................

M-4

[3] KURBELWELLE

.........................................................................................

M-6

[4] KOLBEN UND KOLBENRINGE

...............................................................

M-6

[5] PLEUELSTANGE

.......................................................................................

M-8

[6]

KIPPHEBEL

................................................................................................

M-8

m

NOCKENWELLE

........................................................................................

M-8

[8] KRAFTSTOFF-NOCKENWELLE

.............................................................

M-I

0

[9]

SCHWUNGRAD

.......................................................................................

M-IO

H

SCHMIERUNGSSYSTEM

..........................................

!

...................................

M-12

[I]

ALLGEMEINES

........................................................................................

M-12

MOTORKORPER

.............................................................................................

M-4

121

OLPUMPE

................................................................................................

M-14

131 UBERDRUCKVENTIL

..............................................................................

M-14

K~HLUNGSSYSTEM

.....................................................................................

m-18

[4]

OLFILTERPATRONE

...............................................................................

M-16

[5] OLDRUCKSCHALTER

.............................................................................

M-16

[I]

ALLGEMEINES

........................................................................................

M-18

[2] WASSERPUMPE

.....................................................................................

M-18

[3] THERMOSTAT

............................

............................................................

M-20

[4] KUHLER (nicht im Basismotor enthalten)

................................................

M-20

[5] KUHLERVERSCHLUSSKAPPE

...............................................................

M-22

H

ANSAUG-UND AUSPUFFSYSTEM

..............................................................

M-24

[I]

LUFTRILTER (nicht im Basismotor enthalten)

........................................

M-24

[2] AUSPUFFTOPF (nicht im Basismotor enthalten)

....................................

M-24

KRAFTSTOFF-SYSTEM

................................................................................

M-26

[I]

ALLGEMEINES

........................................................................................

M-26

[2] EINSPRITZPUMPE

..................................................................................

M-26

(1)

Pumpenelement

..................................................................................

M-28

(2) Druckventil

...........................................................................................

M-28

(3)

AblaSventil

...........................................................................................

M-30

(4) Einspritzregelung

.................................................................................

M-30

[4] KRAFTSTOFFFILTER (nicht im Basismodell enthalten)

.........................

M-32

[6]

AUTOMATISCHER VERSTELLER

(nicht

im

Basismodell enthalten)

...............................................................

M-38

[I]

LADESYSTEM

..........................................................................................

M-42

(1)

Wechselstromdynamo

.........................................................................

M-42

[3] EINSPRITZDUSE

......................................................................................

M-32

[5] DREHZAHLREGLER

................................................................................

M-34

H

ELEKTRISCHES SYSTEM

............................................................................

M-42

(2) IC-Regulers

.........................................................................................

M-42

TURBOLADERSYSTEM

................................................................................

M-44

(1) Mechanik

.............................................................................................

M-46

(2) Turbine

................................................................................................

M-48

(3) Kompressor

.........................................................................................

M-48

(4) Lager

...................................................................................................

M-50

(5)

Dichtringe (Kolbenringe)

......................................................................

M-52

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DIESEL ENGINE

05

SERIES

WSM,

01642

131

FEATURE

11640F10070

31640F10080

The

05

SERIES

ENGINE are vertical, water-cooled,

4

cycle diesel engines.

They are incorporated KUBOTA's foremost

technologies. With

KUBOTA's

E-TVCS (Three Vortex

Combustion System), well-known Bosch

MD

type

injection

pump

and the well-balanced designs, they give

greater power, low fuel consumption, little vibration and

quiet operation.

NOTE

0

Since January 1994, E-NCS has been used for

the combustion chamber

of

our products instead

of traditional N-NCS.

E-TVCS was developed with an eye toward clean

exhaust gas which

is

more environmentally

freindly.

The combustion chamber models mentioned

hereinafter refers to

E-TVCS.

Model of combustion chamber

:

(Engine Serial Number

;

489290

or

lower)

(Engine Serial Number

;

489291 or higher)

N-TVCS

E-TVCS

1

19OOM

1001

1

M-1

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DIESEL ENGINE

05

SERIES

WSM,

01640

ENGINE

BODY

[I]

CYLINDER BLOCK

I

19OOF10020

l1900F10030

A

I

1790F10040

I

(1)

Combustion Chamber

(7)

Depression

(2)

Intake

Port

(8)

Compressed Air

(3)

Exhaust

Port

(4)

Nozzle

Assembly

(5)

Glow

Plug Chamber

(6)

Cylinder Head

(A)

Connect

to

Combustion

The engine has a high durability tunnel-type cylinder

block in which the crank bearing component is a

constructed body.

Furthermore, liner less type, allow effective cooling,

less distortion, and greater wear-resistance.

The noise level is reduced to a minimum because

each cylinder has its own chamber.

11900M10020

The cross-flow type intake

/

exhaust ports in this

engine have their openings at both sides of the cylinder

head. Because overlaps

of

intake

/

exhaust ports are

smaller than in ports

of

other types which have openings

on one side, the suction air can be protected from being

heated and expanded by heated exhaust air. The cool,

high density suction air has high volume efficiency and

raises the power

of

the engine. Furthermore, distortion

of

the cylinder head by heated exhaust gas is reduced

because intake ports are arranged alternately.

The combustion chamber is

of

KUBOTA's exclusive

E-TVCS

combustion chamber type. Suction air

is

whirled to be mixed effectively with fuel, prompting

combustion and reducing fuel consumption.

In the combustion chamber are installed throttle type

injection nozzle and rapid heating sheathed type glow

plug. This glow plug assures easier than ever engine

starts even at

-15

'C

(5

'0.

(4

I

1790F10050

1

QOOM 10031

M-3

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DIESEL ENGINE 05 SERIES

WSM,

01642

[3]

CRANKSHAFT

I1

790Fl

0060

I

[4]

PISTON AND PISTON

RINGS

I179OF10070

I

1900FlOO40

1

The crankshaft with the connecting rod converts the

reciprocating motion

of

the piston into the rotating

motion.

The crankshaft is made of tough special alloy steel,

and the journals, pins and oil seal sliding portions are

induction hardened to increase the hardness for higher

wear resistance.

The front journal is supported by

a

solid type bearing,

the intermediate journal by a split type, and the rear

journal by a split type with thrust bearings.

The crankshaft is provided with an oil gallery, through

which engine oil is fed to the crankpin portion, and

lubricates it.

1

I790M

1OO40

The piston has a slightly oval shape when cold (in

consideration of thermal expansion) and a concave

head.

Three rings are installed in grooves

in

the piston.

The top ring

(1)

is a keystone type, which can stand

against heavy loads, and the barrel face on the ring fits

well to the cylinder wall.

The second ring

(2) is an undercut type, which

effectively prevents the oil from being carried up.

The oil ring

(3)

has chamfered contact faces and an

expander ring, which increase the pressure of the oil ring

against the cylinder wall.

Several grooves are cut

on

the top land to help heat

dissipate and to prevent scuffing.

(1)

TopRing

(2)

Second

Ring

(3)

Oil Ring

(4)

Depression

(5)

Valve

Recess

1

1900M10041

M-5

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Kubota 05 Series Workshop Manual

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