BERG SR58V User manual

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Upright Refrigerator & Freezer
Service, Installation and Care Manual
Please read this manual completely before attempting to install or operate this equipment.
Notify carrier of damage! Inspect all components immediately. See page 2.
SR58V
SF58V
IMPORTANT INFORMATION
BEFORE USE
Service and Installation Manual
2
CONTENTS
RECEIVING & INSPECTING EQUIPMENT........................................................................................ 2
SPECIFICATIONS.................................................................................................................................... 3
INSTALLATION......................................................................................................................................... 4
OPERATION.............................................................................................................................................. 6
MAINTENANCE......................................................................................................................................13
WIRING DIAGRAM….............................................................................................................................15
WARRANTY…........................................................................................................................................ 18
All rights reserved. Reproduction without written permission is prohibited.
SERIAL NUMBER INFORMATION
The serial number of all self-contained refrigerators and freezers is located inside the unit on the left hand
side near the top on the wall.
Always have the serial number of your unit available when calling for parts or service.
This manual covers standard units only. If you have a custom unit, consult the customer service department
at the number listed on the last page.
RECEIVING AND INSPECTING THE EQUIPMENT
Care should be taken during unloading so the equipment is not damaged while being moved
into the building.
1.
Visually inspect the exterior of the package and skid or container. Any damage should be noted and
reported to the delivering carrier immediately.
2.
If damaged, open and inspect the contents with the carrier.
3.
In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the
equipment, notify the carrier. Notification should be made verbally as well as in written form.
4.
Request an inspection by the shipping company of the damaged equipment. This should be done
within 10 days from receipt of the equipment.
5.
Be certain to check the compressor compartment housing and visually inspect the refrigeration
package. Be sure lines are secure and base is still intact.
6.
Freight carriers can supply the necessary damage forms upon request.
7.
Retain all packing material until an inspection has been made or waived.
ServiceandInstallationManual
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SPECIFICATION
MODEL#
V/Hz/Ph
AMPS
STORAGE
CAPACITY
Cu-ft
HP
BTU/H
CHARGE
OZ
NEMA
PLUG
SR58V
115/60/1
3.2
17.55
1/8
888
4.4
5-15P
SF58V
115/60/1
6.1
17.55
3/8
2167
3.88
5-15P
Service and Installation Manual
4
INSTALLATION
Location
Units represented in this manual are intended for indoor use only. Be sure the location chosen has a floor
strong enough to support the total weight of the cabinet and contents. A fully loaded unit can weigh as much
as 1500 pounds. Reinforce the floor as necessary to provide for maximum loading. For the most efficient
refrigeration, be sure to provide good air circulation inside and out.
NOTE: The cabinet is fixed on the wooden pallet with screws, remove the screws before
moving the cabinet from the pallet.
Door handle is packed and fixed on the shelf inside the cabinet, after locating the cabinet, take out the door
handle, and install it with cross screwdriver according to following instruction:
Inside cabinet:
Do not pack the units so full that air cannot circulate. The refrigerated air is discharged at the top rear of
the unit. It is important to allow for proper air flow from the top rear to the bottom of the unit. Obstructions to
this air flow can cause evaporator coil freeze ups and loss of temperature or overflow of water from the
evaporator drain pan. The shelves have a rear turn up on them to prevent this. However, bags and other
items can still be located to the far rear of the cabinet. Air is brought into the evaporator coil with fans mounted
to the front of thecoil.
ServiceandInstallation Manual
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Outside cabinet:
Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens. It is
recommended that the unit be installed no closer than 2" from any wall with at least 12" of clear space above
the unit.
Leveling
A level cabinet looks better and will perform better because the doors will line up with the frames properly.
Use a level to make sure the unit is level from front to back and side to side. Ensure the floor where the
unit is to be located is level.
Stabilizing
All models are supplied with casters for your convenience, ease of cleaning underneath and for mobility. It
is very important, however, that the cabinet be installed in a stable condition with the front wheels locked
while in use. Should it become necessary to lay the unit on its side or back for any reason, allow at least
24 hours before start-up to allow compressor oil to flow back into place. Failure to meet this requirement
can cause compressor failure and unit damage.
Unit repairs will not be subject to standard unit warranties if due to improper installation
procedures.
Electrical connection
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be
sure the unit is connected to the proper power source.
The unit must be turned OFF and disconnected from the power source
whenever performing service, maintenance functions or cleaning the refrigerated
area.
Service and Installation Manual
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OPERATION
Do not throw items into the storage area. Failure to heed these recommendations could result in
damage to the interior of the cabinet.
REFRIGERATED CYCLE
Refrigerators:During the refrigeration cycle, the evaporator fans will run continuously, will stop when
the door is open to avoid the hot air be sucked into the box.
1.
Every 4 hours, the unit will turn off and to allow the evaporator fin to defrost. The controller now
displays the defrost symbol. When the fin temperature reaches 46°F or after 30 minutes of defrost, the
unit will turn on again.
2.
The factory setting of the temperature range for compressor start and stop is 34° to 41° F.
Freezers:The evaporator fans will run at any time, but will cycle off during a defrost period and when
door is open.
1.
Every 4 hours, the unit will turn off and electric heater will turn on to start the defrost cycle. The
controller now displays the defrost symbol. When the fin temperature reaches 46°F or after 30 minutes
of defrost, the unit will turn on again.
2.
The factory setting of the temperature range for compressor start and stop is -4°to 3°F.
LIGHT
Interior LED light is linked with door switch, when door is open the LED light will be switched on automatically.
REVERSIBLE DOOR
The door is open from left side in production.
Tools needed: Slot type screwdriver, cross screwdriver and hexagon wrench.
Note: locate the cabinet in a level floor and make sure there is enough space for this operation. It’s better to
operate by at least two people.
1. Unscrew the four screws(A~D) with cross screwdriver of the bottom hinge in position 1, then the door can
be removed downward from the cabinet together with the bottom hinge.
Service and Installation Manual
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2. Put the door with care horizontally.
3. Use slot type screwdriver to remove the upper hinge axis in position 2 and screw it into the opposite side
position 3.
4. Use hexagon wrench to remove the hinge axis D from the door and the bottom hinge, insert it into the
opposite hole of bottom hinge, position 4, and screw into position upper axle hole, position 5.
Service and Installation Manual
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5. Revolve the door with care, and put it in the correct position, insert the upper hinge axis into the axle hole
of the door and hold the door.
6. Fix the bottom hinge with four screws.
THERMOSTAT OPERATION
Operation and display panel
1. Indicator light status description
Indicator light
Symbol
Status
Meaning
Setting
Set
ON
Parameter setting
OFF
Status of temperature measuring and controlling
Refrigeration
ON
Refrigeration work
OFF
Refrigeration stop
FLASH
Refrigeration time delay
Defrost
ON
Defrost work
OFF
Defrost stop
Fan
ON
Fan work
OFF
Fan stop
Defrost dripping
drip
ON
Start defrost dripping
OFF
Stop defrost dripping
Door switch
ON
Cabinet door open
OFF
Cabinet door close
Service and Installation Manual
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2. Parameter list
Menu
Functions
Setting range
HK-01
Freezer
HK-02
Refrigerator
Unit
Common user menu
St
Temperature set value
Upper limitLower limit
-8
36
/
Po
Administrator menu Password
0099password is
55,unmodified
00
00
/
Administrator’s menu
C1
Hysteresis value
0.59.0
7
7
/
120
C2
Compressor start Min. interval
060
3
3
min
C3
Compressor initial start Min. interval
090
0
0
min
C4
Cabinet sensor calibration
-10.010.0
0
0
/
-2020
C5
Temperature set lower limit
-50temperature set value
-10
28
/
-58temperature set value
C6
Temperature set upper limit
temperature set value85
-1
55
/
temperature set value185
C7
Max.standby time after finishing
compressor start Min. interval (note)
090, 0:Max.standby time
calculation is forbidden
9
9
min
C8
Refrigeration Min. running time
090, 0: Refrigeration Min.running
time calculation is forbidden
0
0
min
d1
Evaporator sensor selection
0: Disabled, 1: Enabled
1
0
/
d2
Evaporator sensor calibration
-10.010.0
0
0
/
-2020
d3
Defrost cycle calculation
0: accumulated refrigeration time
1: natural time
1
1
/
d4
Defrost cycle
090, 0: Defrost forbidden
4
4
hour
d5
Defrost status display
0:Display cabinet temperature
1:Display dEF during defrost and
defrost time delay, display cabinet
temperature after finishing defrost
time delay.
2:Always display dEF during defrost
and defrost dripping
3:Always display start-defrost
cabinet temperature during defrost
and defrost dripping
1
1
/
d6
The maximum time of defrost
190
30
30
min
d7
Defrost termination temperature
050
46
46
/
32122
d8
Dripping time after defrost
060, 0: Defrost dripping time
forbidden
0
0
min
d9
Cabinet temperature display time
delay after defrost
090
10
10
min
d10
Time delay after defrost start
060
0:Defrost start time delay is
canceled
0
0
min
Service and Installation Manual
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d11
Defrost type
0:Electric heating defrost
1:Hot gas defrost
0
0
/
F1
Fan running mode
0:Fan and compressor run or stop
synchronically 1:Fan
runs continuously, stops during
defrost
2: Fan runs continuously, stops
during defrost and defrost dripping
3: Fan runs continuously, stops
during defrost, fan time delay after
defrost
4:Controlled by defrost sensor, fan
stops during defrost.
1
1
/
F2
Fan initial start time delay after
electrified
060
0
0
min
F3
Fan start time delay after defrost
060 , 0: Fan time delay canceled
2
2
min
F4
Fan working lowest temp.
-50℃~Fan working highest temp.
-58
-58
/
-58℉~Fan working highest temp.
F5
Fan working highest temp.
Fan working lowest temp.85
185
185
/
Fan working lowest temp.185
A1
Compressor run and stop in a
proportional time after cabinet sensor
failure
0: Cancel the mode of “Run/stop in a
proportional time”
1: Start the mode of “Run/stop in a
proportional time”
1
1
/
A2
Compressor stop time in the mode of
“Run/stop in a proportional time”
160
5
5
min
A3
Compressor running time in the mode
of “Run/stop in a proportional time”
160
30
30
min
A4
Buzzer alarm output switch
0: Buzzer output disabled
1: Buzzer output enabled
1
1
/
A5
Cabinet temperature lower limit alarm
value
-50Cabinet temperature upper
limit alarm value
-58
-58
/
-58Cabinet temperature upper
limit alarm value
A6
Cabinet temperature upper limit alarm
value
Cabinet temperature lower limit
alarm value85
185
185
/
Cabinet temperature lower limit
alarm value185
A7
Cabinet over temperature alarm time
delay
060
20
20
3min
A8
The initial cabinet over temperature
alarm time delay after electrified
060
40
40
3min
A9
Over temperature alarm upper
deviation
1℃~30
10
10
/
1℉~60
A10
Over temperature alarm lower
deviation
1℃~30
5
5
/
1℉~60
A11
Over temperature alarm mode
0: Absolute temperature point
1:set value+ over temperature alarm
deviation
0
0
/
A12
Light/Alarm relay selection
0:Light output
1:Alarm output
0
0
/
Service and Installation Manual
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do1
Control output of door switch
0:Door switch is canceled
1:Close fan during door open
2: Turn on the light when door open,
turn off the light when door closed
3:Close fan and turn on the light
when door open, Turn off the light
when door closed
4: When door is open, it is the
synchronous signal input of defrost,
defrost will start.
0
0
/
do2
Buzzer response when door open
0:NO
1:YES
0
0
/
cd1
Condenser sensor selection
0:Disabled
1:Enabled
0
0
/
cd2
Condenser high temperature alarm
start value
3090
55
55
/
86194
cd3
Lower hysteresis of condenser high
temperature alarm
115
5
5
/
230
cd4
Condenser high temperature protect
start value
30℃~90
70
70
/
86194
u1
Celsius /Fahrenheit selection (note)
00Fahrenheit
01Celsius
01
00
/
NoteOnly valid when the cabinet sensor is in proper working
NoteAfter switch between Celsius /Fahrenheit, users need to adjust all related parameters
themselves to make sure the correct parameter setting.
3. Keys Function
3.1 Keys description
Keys
Function
Set
Enter the status of parameter setting
Switch between menu and parameter
Adjust menu and parameters
Open/close light(only valid for the model with light control)
Adjust menu and parameters
View evaporator sensor temperature
Exit from parameter setting
Press 3s to forced switch between refrigeration, defrost/defrost delay, defrost dripping
3.2 Keys operation
1) Parameter modified
In the status of temperature measuring and controlling, press Set key for three seconds to enter user menu, it
displays the code St, then press Set key again, display the value of St. It could be modified by pressing the
key or .
Service and Installation Manual
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When it displays the code Stpress the key display the code Pothen press Set key, display 00, at this
time, press or to input the password of administrator menu.
Press Set key again to confirm the password input, and the controller will automatically verify the correctness
of password. When it passes, it could select parameter items StPoC1C2……Cd3 (that is, any
parameter items both in the administrator menu and user manuals) by pressing the key or . Or else, only
the parameters items St and Po available, others could not be displayed.
When the parameter item is selected, press Set key to enter to the setting of the current item, press or
to modify the value, and then press Set key to return to the menu.
Under the status of parameter setting, press key or no key operation within 30s, it will exit from parameter
setting and automatically save the current parameter value.
Note: The password input of administrator menu only is valid for single entering. After exit from the
parameter setting by pressing , it needs to input the correct password again for next parameter
adjustment.
2) Temperature viewing
In the status of temperature measuring and controlling, press to view the current evaporator sensor
measured temperature value (note: evaporator sensor is enables and works properly).
3) Manually forced operation
In the status of temperature measuring and controlling, press for three seconds to force the switch
between refrigeration, defrost/defrost delay, defrost dripping.
4) One-key restore operation
In the status of temperature measuring and controlling, press the Set key + key at the same time for 10
seconds, the controller performs a one-key restore operation, that is, restores all parameters to the factory
default values, and the rSt code is displayed after successful execution.
4. Internal Alarm
Alarm code
Alarm reason
E1
Cabinet temperature sensor failure
E2
Evaporator sensor failure
E3
Condenser sensor failure
cH
Condenser high temperature alarm
cP
Condenser high temperature protect
rH
Cabinet high temperature alarm
rL
Cabinet low temperature alarm
Er
Copy card programming failure
EP
Inconsistent data between copy card and controller, programming failure
Service and Installation Manual
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MAINTENANCE
The unit must be turned OFF and disconnected from the power source whenever
performing service, maintenance functions or cleaning the refrigerated area.
Refrigerators and Freezers
The interior and exterior can be cleaned using soap and warm water. If this isn't sufficient, try ammonia and
water or a nonabrasive liquidcleaner.
Do not use an abrasive cleaner because it will scratch the plastic and can damage the breaker strips
and gaskets.
Cleaning the Condenser Coil
The condenser coil requires regular cleaning, and is recommended every 90 days. In some instances,
you may find that there is a large amount of debris, dust or grease accumulated prior to the 90 day time
frame. In these cases the condenser coil should be cleaned every 30 days.
If the build up on the coil consists of only light dust and debris, the condenser coil can be cleaned with
a simple brush. Heavier dust build-up may require a vacuum or even compressed air to blow through
the condenser coil.
If heavy grease is present, there are de-greasing agents available for refrigeration use and specifically
for the condenser coils. The condenser coil may require cleaning with the de-greasing agent and then
blown through with compressed air.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times.
Continuous operation with dirty or clogged condenser coils can result in compressor failures. Neglecting
the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to
replace the compressor.
Never use a high pressure water wash for this cleaning procedure as water can damage the
electrical components located near or at the condenser coil.
In order to maintain proper refrigeration performance, the condenser fans must be cleaned of dust, dirt
and grease regularly. It is recommended that this be done at least every three months. If conditions are
such that the condenser is totally blocked in three months, the frequency of cleaning should be increased.
Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercial-grade condenser
cleaner may be required.
Cleaning solutions need to be alkaline based or non-chloride based. If cleaners containing chlorides are
used, be sure to rinse and dry thoroughly. Routine cleaning can be done with soap and water. Extreme
stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. It is always
good to rub with the grain of the steel.
Gasket Maintenance
Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the
gasket. Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning
products on gaskets as this can cause them to become brittle and prevent proper seals. Do not use sharp
tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows.
Service and Installation Manual
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Gaskets can easily be replaced and don’t require the use of tools or authorized service technicians.
The gaskets are "Dart" style and can be pulled out of the groove in the door and be replaced by
pressing the new one back into place.
Doors/Hinges
Over time and with heavy use, door hinges may become loose. If the door is beginning to sag, tighten
the screws that mount the hinge brackets to the frame of the unit. If the doors are loose or sagging, this
can cause the hinge to pull out of the frame which may damage both the doors and the door hinges.
Drain Maintenance
Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and
evaporates it into an external condensate evaporator pan. Each drain can become loose or disconnected
from moving or bumping the drain. If you notice excessive water accumulation on the inside of the unit,
be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan.
If water starts to collect underneath the unit, you may want to check the condensate evaporator drain
tube to be sure it is still located inside the drain pan. The leveling of the unit is important as the units are
designed to drain properly when on a level surface. If your floor is not level this can also cause drain
problems. Be sure all drain lines are free of obstructions because this can cause water to back up and
overflow the drain pans.
Service and Installation Manual
15
WIRING DIAGRAM
MODEL: SR58V
MODEL: SF58V
16
WIRING DIAGRAM
MODEL: SR58V
Service and Installation Manual
17
WIRING DIAGRAM
MODEL: SF58V
18
Berg Refrigeration Warranty
For Models GA0995 (SR58V) & GA0996 (SF58V)
1 Year Parts & Labor Limited Warranty, 4 Year Additional Compressor Part Warranty - Valid Only in
the Continental United States for Berg GA0995 and GA0996 models
ONE YEAR PARTS & LABOR WARRANTY
Warrants to the original purchaser of this unit, the cabinet and all parts thereof, to be free from defects in
material or workmanship, under normal use and service for a period of (1) year from the date of original
purchase. Any parts covered by this warranty that are examined and determined to have been defective
within one (1) year of original purchase shall be repaired or replaced as stated below.
Berg Refrigeration shall be deemed to have fully complied with its obligation under the foregoing
warranties by electing either one of the following procedures.
1. Furnishing a replacement part, freight collect, in even exchange for the returned part, freight
collect.
2. Receiving the defective part, freight collect, repairing it; and returning it freight collect.
ADDITIONAL FOUR- YEAR COMPRESSOR PART WARRANTY
Berg Refrigeration warrants its hermetically and semi-hermetically sealed compressor to be free
from defects in both material and workmanship under normal use and service for a period
of four (4) additional years from the date of original purchase
Exclusions
The warranty described herein does not cover the following:
1) The original serial number has been removed, altered, or cannot be readily determined on the Berg
Refrigeration product.
2) Normal wear and tear and gradual deterioration of the Berg Refrigeration product
3) When the Berg product has been transferred from an original owner to another party.
4) When the Berg product has been moved outside of the continental United States.
5) Rust on the interior or exterior of the Berg Refrigeration product.
6) When a Berg product is purchased “as is.”
7) When the Berg product is defective, but the defect does not involve malfunction or defects in materials or
workmanship.
8) When the Berg product is used in a way that is not in accordance with provided instructions and intended
purpose.
9) When the Berg product is installed in places other than recommended locations, including, but not limited
to, outside, open air venues, and residential locations.
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10) Expenses for making the defective Berg product available for removal or accessible for the replacement
Berg product, such as removing shelves, etc.
11) Common wear and tear items, including, but not limited to, light bulbs, air filters, water filters, knobs,
handles, gaskets, power cords, and other cosmetic parts.
12) Damages to the finish of the Berg product that occur during installation.
13) When the Berg product has been repaired, modified or altered by the owner or a third party.
14) Damage to the Berg product as a result of misuse, abuse, neglect, accidents, fire, flooding, or acts of God.
15) Damage to the Berg product relating to improper utility connection or supply and problems due to
improper ventilations.
16) Damage to the contents being stored in the malfunctioning Berg product.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY,
WRITTEN OR ORAL EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
The agents, employees, distributors, and dealers of Berg Refrigeration are not authorized to make modifications to
this warranty or to make additional warranties that are binding on Berg Refrigeration. Accordingly, statements by
such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
THE BUYER’S REMEDY AGAINST BERG REFRIGERATION, FOR THE BREACH OF ANY
OBLIGATION ARISING OUT OF THE SALE OF BERG REFRIGERATION, WHETHER DERIVED
FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED TO REPLACEMENT OR REPAIR OF
THE BERG REFRIGERATION PRODUCT.
In no event shall Berg Refrigeration. be liable for any other damage or loss, including, but not limited to, lost
profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of interruption or down time, cost of
substitute equipment, facilities, or services, or any other special, incidental, or consequential damages.
To Obtain Warranty Service, call 888-585-9440
Please fill out and return the warranty registration card below to the address providedor register
online at bergrefirgeration.com
WARRANTY
REGISTRATION
CARD
MAIL CARD
IMMEDIATELY
This card must be
mailed immediately
after purchase to be
in effect
Berg Refrigeration 5130 Executive Boulevard Fort Wayne, IN 46808 Attn: Warranty Registration
(Name of Busines) (Dealer Purchased From)
(Address) (City) (State) (Zip Code)
(Model Number) (Serial Number)
This is to inform that I,
(Please print name of individual who owns the business)
purchased a Berg Model GA0995 (SR58V) & GA0996 (SF58V) on
(Date of purchase)
_____________________________________________________________________________________________________________
(Contact Phone Number) (Contact email) (Signature of individual who owns business)
The above warranties are in effect from the original purchase date.
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/