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  3. 77E58

Woodcraft 77E58 User manual

  • Hello! I've reviewed the instructions for the WoodRiver Insulated Beverage Bottle. This document details the steps for boring, turning, shaping, and assembling your bottle, including the use of epoxy. I'm ready to assist with any questions you have about the process or the required materials and tools
  • What size Forstner bit is needed?
    What is used to attach the Base Cap, Bottle and trim ring?
    What is the minimum wall thickness?
Supplies Needed to Complete Kit:
q 23/8" Forstner Bit
q 6" Forstner Bit Extensions
q Turning Stock 3" x 3"x 75/16"
q Lathe
q Turning Tools
q Drill Press or Lathe Drill Chuck
q Sandpaper
q 5-Minute Epoxy
q Eye & Ear Protecon
q Dust Mask
Boring/Turning/Shaping the Mill:
q Mark centers on both ends of the blank. If using the lathe to
bore, mount the blank using a 4-jaw chuck and live center.
q Using a lathe drill chuck, bore a 23/8" diameter hole the enre
length of the 7 5/16" long blank. It may be necessary to rotate the
blank 180 degrees, re-mount onto the 4-jaw chuck to bore com-
pletely through.
q Create two jamb chucks to fit snuggly into each end of the
blank. Mount the blank between centers using a 4-jaw chuck, jamb
chucks, and 60° live center.
q Begin by turning the blank to round.
q Next, create the two required tenons. Refer to diagram for
measurements. Test fit the Trim Ring and Base Cap to ensure a
proper fit.
q Turn blank to your desired profile.
q Sand the blank up to 320 grit.
q Apply a finish of your choice.
Assembly:
q Using 5 minute epoxy, glue Base Cap (B) to the boom of the
turned body. Apply epoxy to the interior lip of the Base Cap, this
will help prevent squeeze out. Be sure to remove any excess glue.
Set aside to cure for 5 minutes.
q Next, apply 5 minute epoxy to the upper poron of the interi-
or of the turned body. Insert Bole (A) into the turned body ro-
tang it as you go.
q Apply epoxy to the interior lip of Trim Ring (C) and install on-
to the upper tenon. Set aside to cure fully before use.
77E58
9/7/2022
Product: #183470
WoodRiver Insulated Beverage Bole
Woodcra, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
© 2014 by Woodcra Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcra Supply, LLC.
77E58
9/7/2022
Product: #183470
WoodRiver Insulated Beverage Bole
Woodcra, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
© 2014 by Woodcra Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcra Supply, LLC.
B
C
A
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