Anderson R-Flex-512 User manual

# 404616-1

M-140 Log Loader

M-160 Log Loader

R-Flex-512 Trailer

R-Flex-612 Trailer

R-Flex-612-HD Trailer

Operator’s Manual

2010-2011

1

For safe and proper functioning please:

1. Read the manual.

2. Follow the safety instructions.

3. In case of sale or transfer, give this manual to

the new owner.

The illustrations in this manual are presented for your reference according to the latest

information available at the moment of printing. ANDERSON GROUP reserves the right to

modify its machines without advance notice.

2

3

Table of Contents

1 ANDERSON Limited Warranty ............................................................................................. 8

One-Year Limited Warranty ......................................................................................... 8

Documents ................................................................................................................ 8

Problem Resolution .................................................................................................... 8

Modifications .............................................................................................................. 8

Warranty Exemptions ............................................................................................... 10

Exclusive Remedy .................................................................................................... 10

2 Safety ............................................................................................................................. 11

Safe Operators ......................................................................................................... 11

Danger Zone ............................................................................................................ 11

Security Indicators ................................................................................................... 11

Dangerous Situations ............................................................................................... 11

Fuel ......................................................................................................................... 11

Safe Maintenance and Repair .................................................................................... 11

Hydraulic Oil ............................................................................................................ 12

Risk of Electrocution ................................................................................................. 12

Traveling Safely on Public Roads ............................................................................... 12

End of Operation ...................................................................................................... 12

3 General Characteristics and Specifications ......................................................................... 14

Design ..................................................................................................................... 14

Dimensions and Weight ............................................................................................ 14

Cold Weather Operation ........................................................................................... 14

Boom Lifting Capacity ............................................................................................... 15

Standard Components .............................................................................................. 15

4 Operation ....................................................................................................................... 17

Start-Up .................................................................................................................. 17

Controls ................................................................................................................... 17

Stabilizers ................................................................................................................ 18

Loading ................................................................................................................... 18

Unloading ................................................................................................................ 18

5 Maintenance ................................................................................................................... 19

Maintenance ............................................................................................................ 19

Grease Gun Lubrication ............................................................................................ 19

Other Lubrication Points ........................................................................................... 25

Cleaning and Other Maintenance ............................................................................... 25

Storage ................................................................................................................... 25

6 Troubleshooting: Problems and Solutions .......................................................................... 26

7 Optional Equipment ......................................................................................................... 27

Hydraulic Unit Option ............................................................................................... 27

Hydraulic Winch Option ............................................................................................ 27

Lights Option ........................................................................................................... 27

Installing the Lights .................................................................................................. 27

List of Illustrations

Figure 2.1 Hydraulic unit fuel valve ................................................................................... 13

Figure 3.1 Exterior Dimensions .......................................................................................... 14

Figure 4.1 Control valves .................................................................................................. 17

Figure 4.2 Control box diagram ......................................................................................... 18

Figure 5.1 Grease gun lubrication ...................................................................................... 19

Figure 5.2 Pillar gears ....................................................................................................... 25

4

How to Reach Us

When you contact us, always provide us with the following information:

- Your name, address, and telephone number;

- Product model and serial number;

- Purchase date and invoice number;

- Dealer name, address, and telephone number and salesperson name;

- Precise and detailed description of your problem.

Address: ANDERSON GROUP

5125 de la Plaisance

Chesterville (Québec)

CANADA G0P 1J0

Email Service: service@grpanderson.com

Fax Service: 1-819-382-2218

Website: www.grpanderson.com

5

ANDERSON LIMITED WARRANTY

Warranty form must be completed and returned.

Please fill in this form with information about your new machine. Please return this form to

us in the 15 days following the date of delivery to validate your warranty. Details of the

warranty provided can be found in the operator’s manual.

Warranty Validation

(to be mailed or faxed within 15 days)

Type of Machine:

Model:

Options:

Serial Number:

Date of Sale to

Customer:

Customer Name:

Customer Address:

Customer

Telephone

Number:

Dealer Name:

Salesperson Name:

Dealer Address:

Salesperson

signature:

Customer

signature:

FAX: 1-819-382-2218

6

7

For your personal records, we recommend that you fill in this form with information about your

machine.

Type of Machine:

Model:

Options:

Serial Number:

Date of Sale to

Customer:

Customer Name:

Customer Address:

Customer

Telephone

Number:

Dealer Name:

Salesperson Name:

Dealer Address:

Salesperson

Signature:

Client Signature:

8

1 ANDERSON Limited Warranty

One-Year Limited Warranty

In the year following the purchase of a new machine, if your ANDERSON equipment fails to

operate properly due to defective materials, manufacturing, or assembly, our company will

furnish replacement parts and repair your machine free of charge.

Documents

Keep your original invoice or a photocopy. Please refer to your invoice or to the information on

the preceding page whenever you order parts, for any questions about the operating

procedures of your machine or for any questions you might have concerning your warranty.

Problem Resolution

Your satisfaction is a priority for your dealer and for us. Normally, all problems concerning our

products are taken care of by the dealer’s service department. Please follow the following steps

if you are not satisfied after consulting your dealer:

- First, let it be understood that our warranty is void if your equipment has been modified

without our express authorization. Let it also be understood that we alone will determine the

cause of the problem or how the machine was broken. Please note that all repairs must be

authorized before any work is performed to ensure that your machine remains covered by

the warranty.

- If your problem has already been dealt with by your dealer’s service department but you are

not completely satisfied, please contact one of the managers of the dealership that sold you

the Anderson machine. In most cases, your problem can be solved at this level.

- If your problem still has not been resolved to your satisfaction after this step, please contact

us directly.

When you contact us, always provide us with the following information:

- Your name, address, and telephone number;

- Product model and serial number;

- Purchase date and invoice number;

- Dealer name, address, and telephone number and salesperson name;

- Precise and detailed description of your problem.

- After reviewing all aspects of the problem, we will rapidly communicate our decision to you

and, if applicable, the steps taken to resolve the situation. It is nonetheless likely that your

problem will be solved by your dealer using his team and specialized equipment. We

therefore strongly suggest that if you need any kind of help, your first contact should be

made directly with your dealer.

Modifications

Given that our desire is to always improve our products, our company reserves the right to

modify its machines, their characteristics, and their parts at any time without advance notice or

obligation.

Thank you for placing your confidence in us Dany Poisson, President

Anderson Group

9

ANDERSON GROUP

LIMITED WARRANTY

The one-year warranty period will begin on the date the new equipment is sold to

the customer. However, if your equipment is used for commercial or rental

purposes, this warranty will only be valid for a period of 90 days beginning on the

date of purchase.

1. During the year following the purchase of a new machine, if your ANDERSON equipment

fails to function properly due to defective design, materials, manufacturing, or assembly,

our company will repair your equipment free of charge.

2. Replacement or repair of equipment parts will be performed by the dealer or by our

technician. This includes parts and labor only if preauthorized by our customer

service department.

3. However, the customer will be responsible for transporting the equipment to/from the

authorized dealer’s head office.

4. The dealer will describe the terms of this warranty to the customer before the retail sale

and will record the date of purchase, the serial number, and the equipment description.

The dealer will fax the duly completed warranty form in the 15 days following the

transaction to the following number: 1-819-382-2218 to validate the warranty.

5. To have equipment repaired under the warranty, the customer must advise his dealer as

soon as possible of the problem and request that the repairs be made according to the

terms of the applicable warranty.

6. For all repair requests made to an Anderson dealer, you must furnish the date of

sale, the serial number, the type of equipment and options, and the owner’s

contact information.

7. Anderson Group reserves the rights to modify the warranty policy at any time

without advance notice.

8. Notwithstanding the foregoing.

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Warranty Exemptions

1. Certain parts, such as the tires, the battery, and the Honda engine, are covered under

warranties from their respective manufacturers. Please contact the appropriate

manufacturer.

2. If the equipment has been subjected to bad treatment or negligence, has been used

inappropriately, has not received necessary maintenance, has not been appropriately

protected during storage, has been damaged by vandalism, bad weather, natural

elements, collision, or accident.

3. Let it be understood that our warranty is void if your equipment has been modified

without our express authorization.

4. This warranty does not cover normal maintenance services (such as adjustments, oil

changes, normal wear and tear, etc.)

5. The customer will be responsible for service calls and/or transporting the equipment

to/from the authorized dealer’s head office. The warranty does not cover towing

expenses.

6. If parts or accessories other than those manufactured or sold by Anderson Group

have been used with the authorization of the customer service department, and if we

decide that their use negatively impacts the performance, stability, or reliability of the

equipment.

Exclusive Remedy

To the extent permitted by law, the purchaser’s exclusive remedy in connection with the breach

or performance of any warranty on the equipment is those set forth in this warranty.

In no event will Anderson Group be liable for any incidental or consequential

damages or injuries, including but not limited to loss of profits, rental of substitute

equipment, or other commercial or personal loss or damages arising as a result of a

fundamental breach or breach of a fundamental term.

No Dealer Warranty

Except for conditions or warranties which may not be excluded by law, the selling dealer makes

no warranty of its own on any item warranted by Anderson Group unless it delivers to the

purchaser a separate written warranty document specifically warranting the item. The selling

dealer has no authority to make any representation or promise on behalf of

Anderson Group or to modify the terms or limitations of this warranty in any way.

Right of Modification

Given that our desire is to always improve our products, our company reserves the right to

modify its machines, their characteristics, and their parts at any time without advance

notice or obligation.

ANDERSON GROUP

5125 de la Plaisance

Chesterville (Québec)

CANADA G0P 1J0

Email Service: [email protected]

Fax Service: (819) 382-2218

11

2 Safety

Your ANDERSON loader was designed to reduce to a minimum the risks to the operator.

However, it must be used only for the work it was designed for. Additionally, since it includes a

powerful hydraulic system, moving metal parts, and an optional gasoline engine and all these

elements can cause serious injury to humans or animals, it is strongly recommended to read

and to closely adhere to the following guidelines.

Safe Operators

Be familiar with operating procedures. Before starting the engine of your unit or your tractor,

ensure that all the controls are in neutral position. Know how to perform an emergency stop

and quickly disengage the controls. Wear a safety helmet and safety glasses, as well as

adequate hearing protection to reduce the danger of hearing loss due to continued exposure to

the noise of the log loader. If you work in the evening or at night, make sure that you have

sufficient lighting to work safely.

Danger Zone

Keeping in mind the range of the boom and the length of the logs, visualize a danger zone 33

feet (10 meters) in diameter around the loader. Keep all other people outside of this area and

do not allow yourself to be disturbed during the operation of the machine. Never forget that as

the operator, you must be the only person near the machine, and that you are inside the

danger zone. Always pay attention because the boom can rotate 360°, which means that the

load could accidentally strike you.

Security Indicators

Pay attention to the stickers and the warning labels that appear on your machine. Keep

fingers, hands, and feet away from moving parts. Keep the protective shields and other security

devices in place and replace them if they have been removed or damaged. Only allow your

machine to be used by responsible people who have received all the necessary training on how

to operate it safely. Find out about the regulations in effect in your region regarding the use of

forestry and agricultural equipment by minors. Make sure that all your operators know the

emergency telephone numbers and the location of your first aid kit and fire extinguisher.

Dangerous Situations

Before starting the tractor, make sure that all controls are in neutral position. It is always

dangerous to stand on the machine. Keep fingers, hands, and feet away from moving parts:

chains, gears, etc. Remember that all parts are potentially dangerous because certain parts can

come loose suddenly.

Fuel

Gasoline is a very flammable substance which must be handled with care in an approved

container when you fill the engine tank of your hydraulic unit, ATV or tractor. Put back in place

and firmly tighten the tank cap and wipe away any spilled fuel. Never add gasoline when the

engine is hot or operating. Have a working fire extinguisher within arm’s reach near the place

of operation.

Safe Maintenance and Repair

Stop the tractor and remove the switch key from the tractor before performing maintenance,

adjustments, or repairs. Release the oil pressure before moving beneath certain hydraulically

lifted parts. Replace all defective or worn out parts. We recommend you use original or

12

approved parts in order to protect your warranty and to obtain optimal performance from your

machine.

Hydraulic Oil

If you use a tractor and if the hoses pass through the cab or near the operator, you must install

a protective barrier on them in case of breakage. Any leak of pressurized oil can cause serious

injuries. Do not use your hands to locate a leak, but rather an object such as a piece of

cardboard. Stop the engine (or the tractor) and release the pressure before disconnecting or

reconnecting the hoses. Firmly tighten all connections before restarting the engine or

reapplying hydraulic pressure.

WARNING

Any hydraulic fluid that makes contact on or underneath the skin must be

removed within hours by a doctor familiar with this type of injury. Without

intervention, serious problems, including gangrene, may result.

Risk of Electrocution

If you need to move the boom of your loader in the vicinity of an electric line, be extra careful.

Traveling Safely on Public Roads

Whenever you move the machine, raise the stabilizer legs and secure the grapple around the

pillar. If the trailer is loaded, secure the grapple to the load as close as possible to the load’s

center of gravity. Don’t forget to release the trailer stand and place it on the safety barrier; if

you fail to do this, the stand could break when the machine is moved. Attach a security chain

between the machine and your tractor. Find out about the road regulations in your region. The

tires of the M-90 loader generally do not meet regulatory standards for long-distance travel on

public roads. Whenever you move the machine, do not forget to raise the mechanical jack in

order to avoid breakage.

End of Operation

At the end of each day’s work and especially if you will not use the bale wrapper again for a

long period of time, do not forget to close the engine fuel valve (1), located beneath the choke

on the left side of the engine (Figure 2.1).

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Figure 2.1 Hydraulic unit fuel valve

1

14

3 General Characteristics and Specifications

Congratulations! You are now the owner of an ANDERSON wood loader, a high-quality machine

designed for the handling and transportation of wood logs. This agricultural machine is carefully

manufactured by our company to give you many years of reliable performance.

Design

All our parts have been designed with the aid of digital software and have been cut by our

Laser cutters according to the highest industry standards.

Dimensions and Weight

Figure 3.1 Exterior Dimensions

Specifications

M-140 M-160 M-160-HD

Length (A) 66 in. (1.68 m) 77 3/4 in. (1.97 m) 77 3/4 in. (1.97 m)

Height (B) 113 1/2 in. (2.88 m) 131 1/4 in. (3.33 m) 131 1/4 in. (3.33 m)

Height (C) 65 1/2 in. (1.66 m) 77 1/4 in. (1.96 m) 77 1/4 in. (1.96 m)

Length (D) 244 3/4 in. (6.21 m) 244 3/4 in. (6.21 m) 244 3/4 in. (6.21 m)

Total Weight 2730 lbs (1238 kg) 2900 lbs (1315 kg) 3150 lbs (1429 kg)

Tires 11L15 12.5L15 12.5L15

Loading Capacity 9,000 kg 20,000 lbs 9,000 kg 20,000 lbs 14,500 kg 32,000 lbs

Cold Weather Operation

It is important to run the unit (or the tractor) for several minutes before moving the levers to

allow the oil to warm up in the system. Next, make the oil circulate freely in all the circuits for

several minutes to balance its temperature before applying operating pressure with a load. At

all times, avoid turning the boom at full speed to its maximum extension. This could cause

serious damage.

15

Boom Lifting Capacity

Our loader was tested to lift and move a load of 1350 lbs for the M-140 and 1100 lbs for the M-

160 at the end of the boom in full extension (will a hydraulic pressure of 2450 PSI).

Standard Components

This loader was specially designed to be attached also to be attached to a low- or medium-

power tractor and operated with the tractor’s hydraulic system. Note that the recommended oil

flow in this case must be between 6 and 12 GPM (22.7 and 45.4 L/min) and that the utmost

cleanliness is recommended whenever the loader is joined to a tractor in order to avoid

problems. Also check that the hoses are well placed so that they won’t twist, get stuck, or wear

out during operation. The loader can also operate with an optional hydraulic unit located at the

front.

Our loader mainly consists of a pillar, a lifting boom, and a grapple, all installed on an Anderson

R-Flex-512 or R-Flex 612 trailer. Four posts retain the load on each side and a solid metal

safety barrier protects the pillar, the hydraulic unit, and the machine operator.

Detailed diagrams of the different parts of the trailer can be found in the PARTS MANUAL.

Standard Components

M-140 M-160 M-160-HD

Loader X X X

Trailer X X X

Stabilizers X X X

Grapple X X X

Movable draw bar X X X

Fixed tandem X X X

Safety barrier X X X

Boards X X X

Off-road tires X X X

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Optional Components

The following table presents the options available for your trailer. Section 7 of this manual

describes all these optional components and their working characteristics.

Optional Components

M-140 M-160 M-160-HD

Road tires (only R-Flex 512) X

16.5L16 Tire (only R-Flex 612)

unavailable with brake X X X

750 Hydraulic Winch X X X

Power unit X X X

Electrical brakes X X

Road Lights X X X

Pintle hitch X X X

Joystick 3 positions for grapple X X X

Telescopic stabilizers X X X

Transversal arm X X X

6’ hose extension X X X

17’ loading charge X

17

4 Operation

Start-Up

Here are the start-up steps for your M-140 loader:

1. Connect the hydraulic hoses to the tractor (if necessary).

Note that the utmost cleanliness is recommended whenever the loader is connected to

the tractor to avoid oil contamination problems.

2. Start the hydraulic unit or switch on the power on the loader.

3. Lower the left and right stabilizer legs.

The loader is ready to load wood logs.

Controls

When facing the controls, the operator will see a basic set of 5 levers (see Figure 4.1): 2

joystick levers in front (#4-5) and 3 simple levers in back (#1-3). In this group of 3 levers, the

lever (1) and the lever (3) lower and raise the left and right stabilizers. The lever (2) opens and

closes the grapple.

The right joystick lever (5) moves the lifting boom (up and down movement) and rotates the

grapple (left and right movement). The left joystick lever (4) moves the stick (up and down

movement) and rotates the pillar (left-right movement).

Figure 4.1 Control valves

1

4

236

5

7

18

1-Left stabilizer 3-Right Stabilizer

2-Open/close grapple

4-Rotate

pillar

4-Outer boom

5-Rotate grapple

(or optional loader

bucket)

5-Lifting boom

Figure 4.2 Control box diagram

Stabilizers

Choose ground that is firm enough to support your load with the least possible incline. As soon

as you have started your unit (or your tractor), regardless of whether the loader is attached to

a tractor, use levers 1 and 3 (see Figure 4.1) to lower the 2 stabilizer legs to the ground to

stabilize the machine in the most horizontal position possible before moving the boom.

Loading

Begin by loading the logs near the loader. As the load becomes a counterweight, you will be

able to fully extend your boom. If you sense that the trailer is beginning to fall over, drop the

load immediately. Move your trailer closer and begin again.

Don’t forget to raise the stabilizer legs and the jack every time you move the machine.

Unloading

Once the stabilizer legs have been lowered, begin unloading without any sudden movements.

Toward the end of unloading, reduce the number of logs in the grapple so as not to destabilize

the trailer, whose counterweight is decreasing, especially if your boom is fully extended.

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Anderson R-Flex-512 User manual

Anderson R-Flex-512 User manual

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