Toro Proline Commercial Walk-Behind Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3432-306RevC
ProLineCommercialWalk-Behind
Mower
with36in,48in,54in,or60inCuttingUnit
ModelNo.44409—SerialNo.400000000andUp
ModelNo.44410—SerialNo.400000000andUp
ModelNo.44423—SerialNo.400000000andUp
ModelNo.44424—SerialNo.400000000andUp
ModelNo.44427—SerialNo.400000000andUp
ModelNo.44430—SerialNo.400000000andUp
ModelNo.44448—SerialNo.400000000andUp
ModelNo.44454—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3432-306*C
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-bladelawnmowerisintendedtobeused
byresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Usingthisproductforpurposesotherthan
itsintendedusecouldprovedangeroustoyouand
bystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g291703
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................8
Controls.............................................................8
Specications....................................................9
Attachments/Accessories...................................9
BeforeOperation.................................................10
BeforeOperationSafety...................................10
AddingFuel......................................................10
UsingtheSafety-InterlockSystem.....................11
PerformingDailyMaintenance..........................12
DuringOperation.................................................12
DuringOperationSafety...................................12
OperatingtheParkingBrake.............................13
StartingtheEngine...........................................14
ShuttingOfftheEngine.....................................14
OperatingtheMower-Blade-ControlSwitch
(PTO)............................................................15
DrivingtheMachine..........................................16
UsingtheAdjustableReferenceBar.................17
SideDischargingorMulchingGrass.................17
AdjustingtheHeightofCut...............................18
AdjustingtheAnti-ScalpRollers........................19
AfterOperation....................................................19
AfterOperationSafety......................................19
UsingtheFuel-ShutoffValve.............................19
PushingtheMachinebyHand..........................20
TransportingtheMachine.................................20
Maintenance...........................................................22
MaintenanceSafety..........................................22
RecommendedMaintenanceSchedule(s)...........22
Pre-MaintenanceProcedures..............................23
RemovingtheMowerDeckGuard....................23
Lubrication..........................................................24
GreasingtheMachine.......................................24
GreasingtheFrontCasterPivots......................24
GreasingtheCasterWheelBearings................24
EngineMaintenance...........................................25
EngineSafety...................................................25
ServicingtheAirCleaner..................................25
ServicingtheEngineOil....................................27
ServicingtheSparkPlug...................................30
FuelSystemMaintenance...................................31
DrainingtheFuelT ank......................................31
ReplacingtheFuelFilter...................................32
ElectricalSystemMaintenance...........................33
ElectricalSystemSafety..................................33
ServicingtheBattery.........................................33
ServicingtheFuses..........................................34
DriveSystemMaintenance..................................35
CheckingtheTirePressure...............................35
CheckingtheWheel-LugNuts..........................35
AdjustingtheNeutralTraction...........................35
AdjustingtheTracking......................................35
AdjustingtheCaster-PivotBearings.................36
ServicingtheCasterWheelsand
Bearings........................................................36
CoolingSystemMaintenance..............................37
CleaningtheAir-IntakeScreen.........................37
CleaningtheCoolingSystem............................37
BrakeMaintenance.............................................38
TestingtheParkingBrake.................................38
AdjustingtheParkingBrake..............................38
BeltMaintenance................................................39
InspectingtheBelts..........................................39
ReplacingtheMower-DeckBelt........................39
AdjustingtheIdlerPulleyArm...........................41
ReplacingtheTransmissionBelt.......................41
ControlsSystemMaintenance.............................43
AdjustingtheMotion-ControlLevers.................43
HydraulicSystemMaintenance...........................44
HydraulicSystemSafety...................................44
HydraulicSystemSpecications.......................44
CheckingtheHydraulicFluidLevel...................44
ChangingtheHydraulicFluidand
Filters............................................................44
BleedingtheHydraulicSystem.........................46
MowerDeckMaintenance....................................47
BladeSafety.....................................................47
ServicingtheCuttingBlades.............................47
LevelingtheMowerDeck..................................49
ReplacingtheGrassDeector..........................50
Cleaning..............................................................52
CleaningundertheMower................................52
DisposingofWaste...........................................52
Storage...................................................................53
StorageSafety..................................................53
CleaningandStoringtheMachine....................53
Troubleshooting......................................................54
Schematics.............................................................56
3
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Read,understand,andfollowtheinstructions
andwarningsinthisOperatorsManualandon
themachineandattachmentsbeforestartingthe
engine.
Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
Stopthemachine,shutofftheengine,remove
theignitionkey(ifequipped),andwaitforall
movingpartstostopbeforeservicing,fueling,or
uncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
4
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal98-1977
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
Decal117-1194isfor122cm(48-inch),137cm
(54-inch),and152cm(60-inch)modelsonly.
decal117-1194
117-1194
1.Beltrouting
2.Engine
decal126-1400
126-1400
1.Warning—readtheOperator’sManualforinformationabout
attachments;certainattachmentscancauseyoutofall.
decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
Decal130-0765isfor122cm(48-inch),137cm
(54-inch),and152cm(60-inch)modelsonly.
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeybefore
performingmaintenance.
2.Height-of-cutselection
5
decal131-3536
131-3536
1.Battery4.Parkingbrake
2.Time5.Engine—start
3.Powertakeoff(PTO)
6.Engagethehandlebars.
decal133-4604
133-4604
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
openbafe—onlyoperate
themachinewithabafe
oragrasscollector.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal133-8062
133-8062
decal138-8816
138-8816
1.PTO—disengage
4.Neutral
2.Fast5.Reverse
3.Slow
6.Tractioncontrols
decal138-8820
138-8820
1.Disengagethehydrostatic
drivetopushthemachine.
2.Engagethehydrostatic
drivetooperatethe
machine.
decal138-8821
138-8821
1.Heightofcut
6
decal139-2874
139-2874
1.Tractioncontrols4.Neutral
2.Fast5.Reverse
3.Slow6.PTO—disengage
Decal139-7936isfor91cm(36-inch)modelsonly.
decal139-7936
139-7936
1.Beltrouting
decal138-8818
138-8818
1.Warning—readtheOperator’sManual.
8.Thrownobjecthazard—keepbystandersaway.
2.Warning—alloperatorsshouldbetrainedbeforeoperating
themachine.
9.Warning—shutofftheengine,disconnectthesparkplug,and
readtheOperator’sManualbeforeperformingmaintenance.
3.Warning—wearhearingprotection.
10.Warning—shutofftheenginebeforeleavingthemachine.
4.Fast
11.PTO—engage
5.Slow12.PTO—disengage
6.Thrownobjecthazard—lowerthedeectorbeforeusingthe
machine.
13.MovethetractioncontrolleverstotheNeutralposition;
engageordisengagethePTO.
7.Cutting/dismembermenthazardofhandandfoot;mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
7
ProductOverview
g299567
Figure3
1.Sidedischarge5.Controlpanel
2.Height-of-cutlever
6.Parking-brakelever
3.Engine7.Mowerdeck
4.Fueltank8.Anti-scalproller
Controls
ControlPanel
g299386
Figure4
1.Parking-brakelever
7.Rearreferencebar
2.Adjustablereferencebar
8.Blade-controlswitch
(PTO)
3.Leftmotion-controllever
9.Keyswitch
4.Hourmeter10.Throttlecontrol
5.Referencebaradjustment
lever
11.Chokecontrol
6.Rightmotion-controllever
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure4).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure4).
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor
storingthemachine.
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.
8
Choke
Usethechoketostartacoldengine.
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure4).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure5).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed(Figure5).
Thebatterylightturnsonwhenthekeyswitchis
turnedonandwhenthechargeisbelowthecorrect
operatinglevel(Figure5).
g216020
Figure5
1.Safety-interlockindicators
3.Hourmeter
2.Batterylight
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).
ReferenceBarAdjustmentLever
Usetheadjustmentlevertochangethepositionofthe
adjustablereferencebar(Figure4).
Specications
Specicationsanddesignaresubjecttochange
withoutnotice.
91cm
(36-inch)
Mower
Deck
122cm
(48-inch)
Mower
Deck
137cm
(54-inch)
Mower
Deck
152cm
(60-inch)
Mower
Deck
Cutting
width
91cm(36
inches)
122
cm(48
inches)
137
cm(54
inches)
152
cm(60
inches)
Widthwith
deector
down
130
cm(51
inches)
160
cm(63
inches)
175
cm(69
inches)
191
cm(75
inches)
Widthwith
deector
up
94cm(37
inches)
124
cm(49
inches)
140
cm(55
inches)
155
cm(61
inches)
Height114
cm(45
inches)
117
cm(46
inches)
117
cm(46
inches)
117
cm(46
inches)
Length196
cm(77
inches)
203
cm(80
inches)
203
cm(80
inches)
211
cm(83
inches)
Weight
44409
265kg(585lb)
44410
263kg(580lb)
44423
292kg(644lb)
44424
290kg(639lb)
44427
294kg(648lb)
44430
314kg(693lb)
44448
303kg(669lb)
44454
315kg(695lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
9
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alwaysshutoffthemachine,removetheignition
key(ifequipped),waitforallmovingpartstostop,
andallowthemachinetocoolbeforeadjusting,
servicing,cleaning,orstoringit.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andsafetyprotectivedevicesare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.
Beforeusing,alwaysvisuallyinspecttoseethat
theblades,bladeboltsandmowerdeckarenot
wornordamaged.Replacewornordamaged
bladesandboltsinsetstopreservebalance.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothetank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatingasourceofignitionuntilthefuel
vaporshavedissipated.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromthevehicle
beforelling.
Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,refuel
suchequipmentwithaportablecontainerrather
thanfromafuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineroperatingatalltimesuntilfueling
iscomplete.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
10
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
g302021
Figure6
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtoprevent
PTOfromengagingunlessyoudothefollowing:
Moveeithermotion-controllevertothecenter,
unlockedposition.
PullthePTOswitchtotheONposition.
Thesafety-interlocksystemisdesignedtostop
theblades/attachmentifyoumoveorreleaseboth
motion-controlleversoutward.
Thehourmeterhassymbolstonotifytheuser
wheneachinterlockcomponentisinthecorrect
position.Whenthecomponentisinthecorrect
position,atrianglelightsupinthecorresponding
square(Figure7).
g031282
Figure7
1.Thetriangleslightupwhentheinterlockcomponentsare
inthecorrectposition.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Engagetheparkingbrakeandstarttheengine.
2.Movethemotion-controlleverstothecenter,
unlockedposition.
Note:Theengineshouldshutoff.
3.Starttheengineanddisengagetheparking
brake.Donotmovethemotion-controllevers.
Note:Theengineshouldidle5secondsand
thenshutoff.
4.Engagetheparkingbrakeandstarttheengine.
5.PresstheONpositionforthePTOswitch.
Note:Themowerbladesshouldnotengage.
6.Disengagetheparkingbrake.
7.Holdeithermotion-controlleverinthecenter
positionandpresstheONpositionforthePTO
switch.
Note:Themowerbladesshouldengage.
8.Releasethemotion-controllever.
Note:Theengineshouldidle5secondsand
thenshutoff.
9.Engagetheparkingbrakeandstarttheengine.
10.Disengagetheparkingbrake.
11.Holdeithermotion-controllevertothecenter
positionandpresstheONpositionforthePTO
switch.
11
Note:Themowerbladesshouldengage.
12.PresstheOFFpositionforthePTOswitch.
Note:Themowerbladesshoulddisengage.
13.PresstheONpositionforthePTOswitch.
Note:Themowerbladesshouldengage.
14.Engagetheparkingbrake.
Note:Themowerbladesshoulddisengageand
theengineshouldshutoff.
15.PresstheONpositionforthePTOswitch.
16.Trystartingtheengine.
Note:Theengineshouldnotcrank.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page22).
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
Keepbystandersoutoftheoperatingarea.Stop
themachineifanyoneentersthearea.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
Keepyourhandsandfeetawayfromthecutting
unit.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
Disengagethedrivetothecuttingunitandshutoff
theenginebeforeadjustingtheheightofcut.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
Donotleavearunningmachineunattended.
Beforeleavingtheoperatingposition(includingto
emptythecatchersortounclogthecuttingunits),
dothefollowing:
Parkthemachineonlevelground.
Disengagethecuttingunitandlowerthe
attachments.
Engagetheparkingbrake.
Shutoffthemachineandremovetheignition
key(ifequipped).
Waitforallmovingpartstostop.
Shutoffthemachineanddisengagethedrive
tothecuttingunitinthefollowingsituations:
Beforefueling
Beforeclearingblockages
Beforechecking,cleaning,ormaintaining
thecuttingunit
Afterstrikingaforeignobjectorifan
abnormalvibrationoccurs.Inspectthe
cuttingunitfordamageandmakerepairs
beforestartingandoperatingthemachine
Beforeleavingtheoperatingposition
Useonlyaccessoriesandattachments
approvedbyTheT oro®Company.
Besureofyourfootingwhileusingthis
machine,especiallywhenbackingup.Walk;
donotrun.
Neveroperatewiththedischargedeector
raised,removedoraltered,unlessyouare
usingagrasscatcher.
Nevercarrypassengersonthemachine.
Donotdirectthedischargematerialtoward
anyone.Avoiddischargingmaterialagainst
awallorobstruction;materialmayricochet
towardyou.Stoptheblade(s)whencrossing
gravelsurfaces.
Starttheenginecarefullyaccordingto
instructionsandwithyourfeetwellawayfrom
12
theblade(s)andnotinfrontofthedischarge
chute.
Useextremecautionwhenreversingorpulling
themachinetowardyou.
Stopthebladeifyoumusttransportthe
machinetoandfromthemowingareaand
whencrossingsurfacesotherthangrass.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Youareresponsibleforsafeslope
operation.Operatingthemachineonanyslope
requiresextracaution.Beforeusingthemachine
onaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Operateacrossslopes,neverupanddown.Avoid
operationonexcessivelysteeporwetslopes.
Poorfootingcouldcauseaslip-and-fallaccident.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distancebetweenthemachineandanyhazard.
Useahandheldtooltooperateintheseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Ifyoulosecontrolofthemachine,stepawayfrom
thedirectionoftravelofthemachine.
Alwayskeepthemachineingearwhengoing
downslopes.Donotcoastdownhill(applicable
onlytogear-driveunits).
OperatingtheParking
Brake
Alwaysengagetheparkingbrakewhenyoushut
offthemachineorleavetheoperatorposition.
Beforeeachuse,checktheparkingbrakeforproper
operation.
Pulltheparking-brakeleverrearwardtoengageit
(Figure8).
Pushtheparking-brakeleverforwardtodisengageit.
Note:Theengineshutsoffifyoumovethe
motion-controlleverswhiletheparkingbrakeis
engagedorifthemachineidlesfor5secondswhile
theparkingbrakeisdisengaged.
g009465
Figure8
1.Parkingbrake—engaged2.Parking
brake—disengaged
13
StartingtheEngine
Note:Ifyoureleasethemotion-controlleversanddonotengagetheparkingbrake,theenginewillshutoff
after5seconds.
g292627
Figure9
ShuttingOfftheEngine
g289750
Figure10
14
Operatingthe
Mower-Blade-Control
Switch(PTO)
Usetheblade-controlswitch(PTO)inconjunctionwith
themotion-controlleverstoengageanddisengage
themowerblades.
EngagingtheMowerBlades(PTO)
g299433
Figure11
DisengagingtheMowerBlades
(PTO)
Figure12andFigure13show2waystodisengage
themowerblades.
g299432
Figure12
g031593
Figure13
15
DrivingtheMachine
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFASTpositionforbest
performance.
Note:Theengineshutsoffifyoumovethe
motion-controlleverswhiletheparkingbrakeis
engagedorifthemachineidlesfor5secondswhile
theparkingbrakeisdisengaged.
CAUTION
Themachinecanspinveryrapidly,andyou
maylosecontrolofthemachine,causing
personalinjurytoyouanddamagetothe
machine.
Slowdownthemachinebeforemakingsharp
turns.
DrivingForward
1.Disengagetheparkingbrake;refertoOperating
theParkingBrake(page13).
2.Movethemotion-controlleversdowntothe
NEUTRALposition.
g299431
Figure14
1.Frontreferencebar
4.Rightcontrolleverin
NEUTRALposition
2.Leftcontrolleverin
NEUTRALposition
5.Rightcontrolleverwhen
released
3.Rearreferencebar6.Leftcontrolleverwhen
released
3.Slowlypushthemotion-controlleversforward
(Figure15).
Note:Thefartheryoumovethemotion-control
leversineitherdirection,thefasterthemachine
movesinthatdirection.
Note:Tostop,movethemotion-controllevers
backtotheNEUTRALposition.
g303736
Figure15
DrivingBackward
1.Movebothmotion-controlleverstotheNEUTRAL
position.
2.Slowlypullthemotion-controlleversrearward
(Figure16).
g303735
Figure16
16
UsingtheAdjustable
ReferenceBar
Usetheadjustmentlevertochangethepositionof
theadjustablereferencebarandlimitthemaximum
forwardspeed(Figure17).
Movethelevertotheupperpositiontodecreasethe
maximumspeed;movethelevertothelowerposition
toincreasethemaximumspeed.
g299434
Figure17
SideDischargingor
MulchingGrass
Thismowerhasahingedgrassdeectorthat
dispersesclippingstothesideanddowntowardthe
turf.
DANGER
Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandbystandersareexposedto
bladecontactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebris
cancauseseriousinjuryordeath.
Neverremovethegrassdeectorfromthe
mowerdeck,becausethegrassdeector
routesmaterialdowntowardtheturf.If
thegrassdeectorisdamaged,replaceit
immediately.
Neverputyourhandsorfeetunderthe
mowerdeck.
Nevertrytoclearthedischargeareaor
mowerbladesbeforeyoudisengagethe
mowerblades.Turntheignitionkeyto
theOFFposition.Removethekeyand
disconnectthespark-plugwires.
17
AdjustingtheHeightofCut
Youcanadjusttheheightofcutfrom38to114mm(1-1/2to4-1/2inches)in6mm(1/4inch)increments.
g303747
Figure18
18
AdjustingtheAnti-Scalp
Rollers
Modelswitha122cm(48inch),
137cm(54inch),or152cm(60
inch)DeckOnly
Wheneveryouchangetheheight-of-cut,adjustthe
heightoftheanti-scalprollers.
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethenutandboltpositiontheanti-scalp
rollersandinstallthenutandbolt.
4.Ensurethatthespacersandbushingsare
installed(Figure19).
g301976
Figure19
1.Bushing4.Bolt
2.Anti-scalproller5.Nut
3.Spacer
AfterOperation
AfterOperationSafety
GeneralSafety
Alwaysshutoffthemachine,removetheignition
key(ifequipped),waitforallmovingpartstostop,
andallowthemachinetocoolbeforeadjusting,
servicing,cleaning,orstoringit.
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Usefull-widthrampsforloadingthemachineinto
atrailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Directbothfrontandrear
strapsdownandoutwardfromthemachine.
UsingtheFuel-Shutoff
Valve
Closethefuel-shutoffvalvefortransport,maintenance,
andstorage(Figure20).
Ensurethatthefuel-shutoffvalveisopenwhen
startingtheengine.
g299483
Figure20
1.OFFposition2.ONposition
19
PushingtheMachineby
Hand
Important:Alwayspushthemachinebyhand.
Donottowthemachine,becausetowingmay
damageit.
Important:Donotstartoroperatethemachine
withthebypassvalvesopen.Damagetosystem
mayoccur.
PushingtheMachine
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Locatethebypassleversontheframeonboth
sidesoftheengine.
4.Movethebypassleversrearwardthroughthe
keyholeanddowntolocktheminplace(Figure
21).
Note:Dothisforeachlever.
5.Disengagetheparkingbrake.
g303749
Figure21
1.Bypass-leverlocations
3.Leverpositionforpushing
themachine
2.Leverpositionfor
operatingthemachine
6.Whennished,engagetheparkingbrake.
OperatingtheMachine
Movethebypassleversforwardthroughthekeyhole
anddowntolocktheminplaceasshowninFigure21.
Note:Dothisforeachlever.
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe
machine.Useafull-widthramp.Ensurethatthetrailer
ortruckhasallthenecessarybrakes,lighting,and
markingasrequiredbylaw.Pleasecarefullyreadall
thesafetyinstructions.Knowingthisinformationcould
helpyouorbystandersavoidinjury.Refertoyour
localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidents,causingpersonal
injury.
Donotdrivethemachineonapublicstreet
orroadway.
SelectingaTrailer
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure22).
Useonlyafull-widthramp;donotuse
individualrampsforeachsideofthe
machine.
Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.
20
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Toro Proline Commercial Walk-Behind Mower User manual

Category
Lawnmowers
Type
User manual

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