Toro 53cm Heavy-Duty Recycler/Rear Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3364-333RevB
53cmHeavy-DutyRecycler
®
/Rear
BaggingLawnMower
ModelNo.22187TE—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners
orprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
GeneralLawnMowerSafety.................................4
SoundPressure.....................................................5
SoundPower........................................................5
Hand-ArmVibration............................................5
SafetyandInstructionalDecals.............................6
Setup...........................................................................8
1InstallingtheHandle..........................................8
2InstallingtheStarterRope..................................9
3InstallingtheFuelTank......................................9
4InstallingtheDischargeTunnelPlug...................9
5FillingtheCrankcasewithOil...........................10
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................11
Operation...................................................................11
CheckingtheEngineOilLevel............................11
FillingtheFuelTankwithGasoline.....................12
StartingtheEngine.............................................13
StoppingtheEngine...........................................14
UsingtheSelf-propelDrive................................14
UsingtheDischargeTunnelPlug........................14
AdjustingtheCuttingHeight..............................15
UsingtheGrassBag...........................................15
OperatingTips...................................................16
Maintenance...............................................................18
RecommendedMaintenanceSchedule(s)................18
Lubrication.............................................................19
LubricatingthePivotArms.................................19
LubricatingtheGearCase...................................19
EngineMaintenance...............................................19
ServicingtheAirFilter........................................19
ChangingtheEngineOil....................................20
ChangingtheOilFilter.......................................20
ServicingtheSparkPlug.....................................21
FuelSystemMaintenance.......................................21
EmptyingtheFuelTankandCleaningthe
FuelFilter.......................................................21
DriveSystemMaintenance.....................................22
AdjustingtheSelf-propelDrive...........................22
ControlsSystemMaintenance.................................22
AdjustingtheBladeBrakeCable.........................22
BladeMaintenance.................................................23
MaintainingtheCuttingBlade.............................23
Cleaning.................................................................24
CleaningundertheLawnMowerHousing...........24
CleaningtheDischargeTunneland
Plug................................................................25
CleaningundertheBeltCover.............................25
Storage.......................................................................26
PreparingtheFuelSystem...................................26
PreparingtheEngine..........................................26
GeneralInformation..........................................26
RemovingtheLawnMowerfromStorage............26
Troubleshooting.........................................................27
3
Safety
Improperlyusingormaintainingthismowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthelawnmowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(
Figure2)whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety.Failuretocomply
withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Thefollowinginstructionshavebeenadaptedfromthe
ISOstandard5395.
Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoradgasolinewhilethe
engineisrunningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Starting
Disengageallbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
Donottiltmowerwhenstartingtheengineor
switchingonthemotor,unlessthemowerhastobe
tiltedforstarting.Inthiscase,donottiltitmorethan
absolutelynecessaryandliftonlythepart,whichis
awayfromtheoperator.
Starttheengineorswitchonthemotorcarefully
accordingtoinstructionsandwithfeetwellaway
fromtheblade(s)andnotinfrontofthedischarge
chute.
Operation
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthelawnmowerinwetgrass,where
feasible.
Stayalertforholesintheterrainandotherhidden
hazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhilethe
engineisrunning.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
4
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen
changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Uselowthrottlesettingswhenengagingthe
traction-clutch,especiallyinhighgears.Reduce
speedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Reducethethrottlesettingduringengineshutdown,
andclosethefuelvalveattheconclusionofmowing.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragearefreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer's
recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisout-doors.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts
andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof87dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.The
soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=5.2m/s
2
Measuredvibrationlevelfortherighthand=3.8m/s
2
UncertaintyValue(K)=2.1m/s
2
Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
93-6664
1.ReadtheOperator'sManualforinformationongreasingthe
tractiondriveevery25operatinghoursandgreasingthe
transmissionevery100operatinghours.
94-6046
1.Tostarttheengine,holdtheupperbail
againstthehandle.
2.Toengagethetractiondrive,pullthe
lowerbailtowardthehandle.
3.Tostoptheengine,releasetheupper
bail.
98-4387
1.Warning—wearhearingprotection.
110-4978
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
3.Cutting,dismembermenthazardofhandorfoot—stoptheengineandremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayawayfrommovingparts.
5.Warning—stoptheenginebeforeleavingthemachine.
6
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
7
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handle1
Bolt(5/16x1-1/4inches)
2
Washer4
Thinlocknut(5/16inch)
2
Bolt(5/16x1-1/2inches)
2
Locknut(5/16inch)
2
Bagsupportrod1
Caplocknut
2
1
Cabletie
1
Installthehandle.
2
Nopartsrequired
Installthestarterrope.
Self-tappingscrew
2
3
Fueltank1
Installthefueltank.
4
Dischargetunnelplug1Installthedischargetunnelplug.
5
Nopartsrequired
Fillthecrankcasewithoil.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
2
Bolt(5/16x1-1/4inches)
4Washer
2
Thinlocknut(5/16inch)
2
Bolt(5/16x1-1/2inches)
2
Locknut(5/16inch)
1Bagsupportrod
2
Caplocknut
1
Cabletie
Procedure
1.Mountthehandletotheoutsideofthelawnmower
housing(usingthebottomhole)with2bolts(5/16
x1-1/4inches),washers,andthinlocknuts(5/16
inch)(Figure3).
Figure3
1.Handlelatch4.Handle
2.Bagsupportrod
5.Bolt(5/16x1-1/2inches)
3.Caplocknut(2)6.Bolt(5/16x1-1/4inches)
2.Securethehandlelatchestothehandlewith2bolts
(5/16x1-1/2inches),washers,andlocknuts(5/16
inch)(Figure3).
Note:Youcanadjustthehandleheightfor
comfortableoperation.Standbehindthehandleto
determinetheheight.Toadjustthehandleheight,
positionthecapscrewsandthelocknutsthatsecure
8
thehandlelatchestothehandleintotheother
mountingholesinthelatches.
3.Slidethebagsupportrodthroughthesecondfrom
thetopmountingholesinthehandleandsecure
eachendwithacaplocknut(
Figure3).
4.Useacabletietosecurethecontrolcablestotheleft
handlebelowthebagsupportrod.
2
InstallingtheStarterRope
NoPartsRequired
Procedure
Pullthestarterropethroughtheropeguideonthe
handle(Figure4).
Figure4
1.Starterrope
2.Ropeguide
Note:Tomaketheropeeasiertoinstall,squeezethe
controlbaronthehandle.
3
InstallingtheFuelTank
Partsneededforthisprocedure:
2
Self-tappingscrew
1Fueltank
Procedure
1.Slidetheplasticclipsonthefrontofthefueltank
ontothefueltankmount(
Figure5).
Figure5
1.Plasticclip(2)
2.Securethebottomofthefueltanktothefueltank
bracketbyinstallingtheself-tappingscrewsfrom
thebottom.Torquethescrewsto40to50in-lb
(4.5to5.6N-m).
9
4
InstallingtheDischargeTunnel
Plug
Partsneededforthisprocedure:
1Dischargetunnelplug
Procedure
1.Openthedischargedoorbypullingforwardonthe
handleandmovingitrearward(
Figure6).Holdthe
dischargedoorhandletopreventthespring-loaded
doorfromclosingwhileyouinserttheplug.
Figure6
1.Dischargedoorhandle2.Plug,rotatedclockwise
2.Sincetheplugisslightlywiderthanthedischarge
tunnelopening,rotatetheplugclockwiseslightly
whileinsertingit(
Figure6).
Note:Ensurethatthearrowontheplugdecal
pointsupward.
3.Pushtheplugallthewayinuntilthespringclipon
thebottomoftheplugclicksintoplace,lockingthe
plugsecurelyintothedischargetunnel(Figure7).
Figure7
1.Springclip
4.Releasethedischargedoorhandletolockthetop
oftheplug.
5
FillingtheCrankcasewithOil
NoPartsRequired
Procedure
Theenginecrankcaseisshippedwithoutoil.You
mustllitwithapproximately29ounces(0.85l)ofoil
beforestartingtheengine.RefertoCheckingtheEngine
OilLevelforoilspecicationsandinstructions.
10
ProductOverview
Figure8
1.Handle
6.Airlter
2.Throttlecontrollever
7.Cuttingheightlever
3.Grassbag8.Sparkplug
4.Fueltank
9.Oilll/dipstick
5.Oillter
10.Bladecontrolbar
Controls
Figure9
1.Bladecontrolbar3.Recoilstarterhandle
2.Throttlecontrollever
Specications
ModelWeightLengthWidthHeight
22187TE117lb
(53kg)
61in
(154cm)
22in
(56cm)
36in
(91cm)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Eachtimebeforeyoumow ,makesurethatthe
self-propeldriveandthebladecontrolbaroperate
properly.Whenyoureleasethebladecontrolbar,the
bladeandself-propeldriveshouldstop.Iftheydonot,
contactanAuthorizedServiceDealer.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Figure10
1.Warning—wearhearingprotection.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Initially,llthecrankcasewith29ounces(0.85liters)
ofoil.Useonlyhigh-qualitySAE30orSAE10W30
weightdetergentoilthathastheAmericanPetroleum
Institute(API)serviceclassicationSF,SG,SH,orSJ.
OilCapacity
Withoillter29ounces(0.85L)
Withoutoillter22ounces(0.65L)
Beforeeachuse,ensurethattheoillevelisbetweenthe
AddandFullmarksonthedipstick(Figure11).
11
Figure11
1.Dipstick3.Add
2.Full
1.Movethelawnmowertoalevelsurface.
2.Cleanaroundthedipstick(Figure11).
3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
Note:Whenthecrankcaseisempty,pourabout
3/4ofthecrankcasecapacityofoilinthecrankcase.
4.Wipethedipstickcleanwithacleancloth.
5.Insertthedipstickintothellerneck,thenremove
it.
Note:Toensureanaccurateoillevelreading,you
mustfullyinstallthedipstick.
6.Readtheoillevelonthedipstick(
Figure11).
7.IftheoillevelreadingisbelowtheAddmarkon
thedipstick,slowlypouronlyenoughoilintothe
llerholetoraisetheoilleveltotheFullmarkon
thedipstick.
Important:Donotoverllthecrankcasewith
oilandruntheengine;enginedamagewill
result.Draintheexcessoiluntiltheoillevelon
thedipstickreadsFull.
8.Insertthedipstickintothellerneckandrotatethe
capclockwiseuntilitistight.
FillingtheFuelTankwith
Gasoline
Forbestresults,useclean,fresh,lead-freegasolinewith
anoctaneratingof87orhigher.Toensurefreshness,
purchaseonlythequantityofgasolinethatyouexpectto
usein30days.Usingunleadedgasolineresultsinfewer
combustiondepositsandlongerenginelife.Youmay
useleadedgasolineifunleadedgasolineisnotavailable.
Important:Donotaddoiltothegasoline.
Important:Donotusemethanol,gasoline
containingmethanol,gasoholcontainingmore
than10%ethanol,premiumgasoline,orwhitegas.
Usingthesefuelscandamagetheengine'sfuel
system.
Important:Donotusegasolinethathasbeen
storedsincethelastmowingseasonorlonger.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,and
whentheengineiscold.Wipeupanygasoline
thatspills.
Fillthefueltanktothebottomofthellerneck.
Donotlltothetopofthellerneck.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.
Storegasolineinanapprovedfuelcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
12
DANGER
Whenfueling,undercertaincircumstances,astatic
chargecandevelop,ignitingthegasoline.Areor
explosionfromgasolinecanburnyouandothers
anddamageproperty.
Alwaysplacegasolinecontainersontheground
andawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
Whenpractical,removegasoline-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheround.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,notfromagasolinedispensernozzle.
Ifyoumustuseagasolinedispensernozzle,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
Useafuelstabilizer/conditionerregularlyduring
operationandstorage.Astabilizer/conditionercleans
theengineduringoperationandpreventsgum-like
varnishdepositsfromformingintheengineduring
periodsofstorage.
Important:Donotusefueladditivesotherthan
afuelstabilizer/conditioner.Donotusefuel
stabilizerswithanalcoholbasesuchasethanol,
methanol,orisopropanol.
1.Cleanaroundthefueltankcap(
Figure12).
Figure12
1.Fueltankcap3.Aircleaner
2.Oilll/dipstick4.Sparkplug
2.Removethecapfromthetank.
3.Fillthefueltankwithunleadedgasolineuptothe
bottomofthellerneck.Donotllintotheller
neck.
4.Installthefueltankcapandwipeupanyspilled
gasoline.
StartingtheEngine
1.Connectthewiretothesparkplug(Figure12).
2.Openthefuelvalve(Figure22).
3.MovethethrottlecontroltotheChokeposition.
4.MovethegroundspeedcontroltotheNeutral(N)
position(
Figure13).
Figure13
1.Groundspeedcontrol
5.Pullthestarterhandlelightlyuntilyoufeel
resistance,thenpullitsharply.
6.Regulatethethrottleandthegroundspeedcontrol
asdesiredwhentheenginestarts.
Note:Iftheenginefailstostartafter3pulls,repeat
steps3through6.
13
StoppingtheEngine
1.Releasethebladecontrolbarandmovethethrottle
controltotheOffposition.
2.Disconnectthewirefromthesparkplugifyoudo
notusethelawnmowerorifyouleaveitunattended.
UsingtheSelf-propelDrive
Thelawnmowerhas3groundspeeds:1isslow,2is
medium,and3isfast.thegroundspeedcontrolis
locatedattherearofthebeltcover(Figure14).
Figure14
1.Groundspeedcontrol
1.MovethegroundspeedcontroltotheNeutral(N)
position.
2.Starttheengine.
3.Squeezethebladecontrolbaragainstthehandleto
theRun/Driveposition(
Figure15).
Figure15
1.Run/Driveposition3.Stopposition
2.Run/Shiftposition
Note:Donotshiftspeedswhileyousqueeze
thebladecontrolbaragainstthehandlein
theRun/Driveposition;thiscandamagethe
transmission.Movethebladecontrolbartothe
Run/Shiftposition(Figure15)whenyouchange
thegroundspeed.
Note:Youcanvarythegroundspeedbyincreasing
ordecreasingthedistancebetweenthecontrolbar
andthehandle.Lowerthecontrolbartoslowthe
lawnmowerwhenmakingaturnorifthelawn
mowerismovingtoofastforyou.Ifyoulower
thecontrolbartoofar,thelawnmowerstops
self-propelling.Squeezethecontrolbarcloserto
thehandletoincreasethegroundspeed.When
youholdthecontrolbartightagainstthehandle,
thelawnmowerself-propelsatthemaximum
groundspeed.Movethegroundspeedcontrolto
theNeutral(N)positionwhenyouusethelawn
mowerfortrimmingandwheneveryouleavethe
lawnmower.
UsingtheDischargeTunnel
Plug
1.Stoptheengineandwaitforallmovingpartsto
stop.
2.Inserttheplug;refertoInstallingtheDischarge
TunnelPlug.
3.Toremovetheplug,movethedischargedoor
handlerearwardandliftupthespringcliponthe
bottomoftheplug.Whentheplugisunlocked,pull
itoutofthedischargetunnel.
Note:Whengrassisthickandlush,clippingsmay
collectonandaroundthedischargetunnelplug.
Thismaymakeremovingtheplugdifcult.Clean
theplugthoroughlyaftereachuse.
14
AdjustingtheCuttingHeight
Eachwheelisadjustedindividuallywithawheelheight
adjustmentlever.Cuttingheightsare1inch(25mm),
1-1/2inches(38mm),2inches(51mm),2-1/2inches
(64mm),3inches(76mm),and3-1/2inches(89mm).
DANGER
Adjustingthecuttingheightleverscouldbring
yourhandsintocontactwithamovingbladeand
resultinseriousinjury.
Stoptheengineandwaitforallmovementto
stopbeforeadjustingthecuttingheight.
Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
1.Pullthewheelheightadjustmentlevertowardthe
wheel(Figure16)andmoveittothedesiredsetting.
Figure16
1.Wheelheightadjustmentlever
2.Releasethewheelheightadjustmentleverandseat
itsecurelyinthenotch.
3.Adjustallthewheelstothesamecuttingheight
setting.
UsingtheGrassBag
Occasionally,youmaywishtousethegrassbagfor
baggingextralonggrass,lushgrass,orleaves.
InstallingtheGrassBag
1.Stoptheengineandwaitforallmovingpartsto
stop.
2.Ensurethatthedischargedoorhandleisfully
forwardandthatthepinisengagedinthecatch
(
Figure17).
Figure17
1.Bagframeonretaining
post
3.Handlefullyforward;
dischargedoorclosed
2.Pinengagedincatch
3.Slidetheholeinthebagframeontotheretaining
postonthedischargetunnel(Figure17).
4.Settherearofthebagframeontothebagsupport
rod.
5.Pullthedischargedoorhandleforwarduntilthepin
clearsthecatch,andmovethehandlerearwarduntil
thepinlocksinthebagnotch(
Figure18).
Figure18
1.Pinlockedinbagnotch
Note:Thedischargedoorinthelawnmower
housingisnowopen.
MowingwiththeGrassBag
WARNING
Aworngrassbagcouldallowsmallstones
andothersimilardebristobethrowninthe
operator'sorbystander'sdirectionandresultin
seriouspersonalinjuryordeathtotheoperatoror
bystanders.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
15
RemovingtheGrassBag
1.Stoptheengineandwaitforallmovingpartsto
stop.
2.Raisethedischargedoorhandleandmoveitforward
toengagethepinwiththecatch(Figure17).
3.Graspthehandlesatthefrontandtherearofthe
bagandliftthebagoffthelawnmower.
4.Graduallytipthebagforwardtoemptytheclippings.
5.Toinstallthebag,refertoInstallingtheGrassBag.
DANGER
Ifthedischargedoordoesnotclosecompletely,the
lawnmowercouldthrowobjects,causingserious
personalinjuryordeath.
Ifyoucannotclosethedoorbecausethegrass
clippingsclogthedischargearea,stoptheengine
andgentlymovethedischargedoorhandleback
andforthuntilyoucanclosethedoorcompletely.
Ifyoustillcannotclosethedoor,removethe
obstructionwithastick,notyourhand.
DANGER
Thelawnmowercanthrowgrassclippingsand
otherobjectsthroughanopendischargetunnel.
Objectsthrownwithenoughforcecouldcause
seriouspersonalinjuryordeathtotheoperatoror
bystander.
Neveropenthedooronthedischargetunnelwhen
theengineisrunning.
OperatingTips
GeneralTips
Reviewthesafetyinstructionsandreadthismanual
carefullybeforeoperatingthelawnmower.
Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhitandthrow.
Keepeveryone,especiallychildrenandpets,away
fromtheareaofoperation.
Avoidstrikingtrees,walls,curbs,orothersolid
objects.Neverdeliberatelymowoveranyobject.
Ifthelawnmowerstrikesanobjectorstartsto
vibrate,immediatelystoptheengine,disconnectthe
wirefromthesparkplug,andexaminethelawn
mowerfordamage.
Maintainasharpbladethroughoutthecutting
season.Periodicallyledownnicksontheblade.
Replacethebladewhennecessarywithanoriginal
Tororeplacementblade.
Mowonlydrygrassorleaveswherefeasible.Wet
grassandleavestendtoclumpontheyardandcan
causethelawnmowertoplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.
Mowonlyindryconditionswherefeasible.
Cleantheundersideofthelawnmowerdeckafter
eachmowing.SeeCleaningtheUndersideofthe
LawnMowerHousing.
Keeptheengineingoodrunningcondition.
Settheenginespeedtothefastestpositionforthe
bestcuttingresults.
WARNING
Operatingalawnmowerwithitsengine
runningataspeedgreaterthanthefactory
settingcancausethelawnmowertothrowa
partofthebladeorengineintotheoperator'sor
bystander'sareaandresultinseriouspersonal
injuryordeath.
Donotchangetheenginespeedsetting.
Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorizedService
Dealer.
Cleantheairlterfrequently.Mulchingstirsup
moreclippingsanddustwhichclogstheairlter
andreducesengineperformance.
CuttingGrass
Grassgrowsatdifferentratesatdifferenttimesof
theyear.Inthesummerheat,itisbesttocutgrass
atthe2inch(51mm),2-1/2inch(64mm),or3
inch(76mm)cuttingheightsettings.Cutonlyabout
athirdofthegrassbladeatatime.Donotcut
belowthe2inch(51mm)settingunlessthegrass
issparseoritislatefallwhengrassgrowthbegins
toslowdown.
Whencuttinggrassover6inches(15cm)tall,rst
mowatthehighestcuttingheightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolongand
theleavesclumpontopofthelawn,thelawn
mowermayplugandcausetheenginetostall.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
16
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Sharpentheblade.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourlawnmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,set
thefrontwheelsat2inches(51mm)andtherear
wheelsat2-1/2inches(64mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Forlightleafcoverage,setallthewheelsatthesame
cuttingheightsetting.
Iftherearemorethan5inches(12.7cm)ofleaves
onthelawn,setthefrontcuttingheight1or2
notcheshigherthantherearcuttingheight.This
makesiteasiertofeedtheleavesunderthelawn
mowerdeck.
Slowdownyourmowingspeedifthelawnmower
doesnotcuttheleavesnelyenough.
Ifyoumowoveroakleaves,youcanaddlimeto
thegrassinthespringtoreducetheacidityofthe
oakleaves.
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
Changetheengineoilwithouttheoillter.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Inspectthemowerbladesforwearordamage.
Cleanunderthelawnmowerhousing.
Cleanthedischargetunnelandplug.
Every25hours
Lubricatethepivotarms.
Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
Every50hours
Changetheengineoil(moreoftenindustyconditions).
Checkthefuelhoseandreplaceitifnecessary.
Cleanunderthebeltcover.
Every100hours
Lubricatethegearcase.
Changetheoillter.
Checkthesparkplug.
Cleanthefuellter.
Adjusttheself-propeldrive.
Adjustthebladebrakecable.
Cleantheaircoolingns.
Every300hours
Replacethepaperairlter(morefrequentlyindustyconditions).
Yearlyorbeforestorage
Emptythefueltank.
Important:Refertoyour
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
CAUTION
Ifyouleavethewireonthesparkplug,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Disconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewireasidesothatitdoes
notaccidentlycontactthesparkplug.
18
Lubrication
LubricatingthePivotArms
ServiceInterval:Every25hours
1.Movetherearwheelcuttingheightleverstothe
centersetting.
2.Wipethegreasettingswithacleanrag(
Figure19).
Figure19
1.Greasetting
3.Installagreasegunontothettingandgentlyapply2
or3pumpsof#2multi-purposelithium-basegrease.
Important:Excessivegreasepressuremay
damagetheseals.
LubricatingtheGearCase
ServiceInterval:Every100hours
1.Removethegrassbag.
2.Wipethegreasettingswithacleanrag(
Figure20).
Figure20
1.Beltcover
2.Greasetting
3.Installagreasegunontothettingthroughthebelt
coveropening(Figure20).
4.Gentlyapplyoneto2pumpsof#2multi-purpose
lithium-basegrease.
5.Installthegrassbag.
EngineMaintenance
ServicingtheAirFilter
ServiceInterval:Every25hours—Cleanthefoam
pre-cleaner(morefrequentlyindusty
conditions).
Every300hours—Replacethepaper
airlter(morefrequentlyindusty
conditions).
Important:Donotoperatetheenginewithoutthe
airlterassembly;extremeenginedamagewill
occur.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
Figure12).
3.Removethecoverandcleanitthoroughly(Figure21).
Figure21
1.Cover3.Airlterbase
2.Paperairlter
4.Removeandinspectthepaperairlter(Figure21),
anddiscarditifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
5.Removethefoampre-cleanerandwashitwithamild
detergentandwater,thenblotitdry(Figure21).
6.Installthefoampre-cleanerontothepaperairlter.
7.Installtheairlterassembly.
Note:Installanewpaperairlterifyoudiscarded
theoldone.
8.Installthecover.
19
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every50hours
1.Runtheenginetowarmtheengineoil.
Note:Warmoilowsbetterandcarriesmore
contaminants.
WARNING
Oilmaybehotafterenginehasbeenrun,and
contactwithhotoilcancauseseverepersonal
injury.
Avoidcontactingthehotengineoilwhenyou
drainit.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthewirefromthesparkplug(
Figure12).
4.Drainthegasolinefromthefueltank;referto
EmptyingtheFuelTankandCleaningtheFuelFilter.
5.Placeasuitabledrainpanundertherightsideofthe
lawnmower.
6.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
7.Raisetheleftsideofthelawnmowertodraintheoil
intothedrainpan.
Note:Youcanalsoremovetheoilfromthe
crankcaseusinganoilextractor.
8.Lowertheleftsideofthelawnmower.
9.Insertthedipstickintothellerneckandrotatethe
capclockwiseuntilitistight.
10.Recycletheusedoilaccordingtolocalcodes.
11.FillthecrankcasetotheFulllineonthedipstickwith
freshoil.RefertotheFillingtheCrankcasewithOil.
12.Wipeupanyspilledoil.
ChangingtheOilFilter
ServiceInterval:Every100hours
1.Runtheenginetowarmtheoil.
WARNING
Oilmaybehotaftertheenginehasbeenrun,
andcontactwithhotoilcancausesevere
personalinjury.
Avoidcontactingthehotengineoilwhenyou
drainit.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthewirefromthesparkplug(
Figure12).
4.Drainthegasolinefromthefueltank;referto
EmptyingtheFuelTankandCleaningtheFuelFilter.
5.Draintheengineoil;refertoChangingtheEngine
Oil.
6.Placearagundertheoilltertocatchanyoilthat
mayleakoutasyouremovethelter.
7.Removetheoillter.
Figure22
1.Fuelvalve
2.Oillter
8.Useyourngertocoatthegasketonthenewlter
withoil(Figure23).
Figure23
1.Gasket
20
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Toro 53cm Heavy-Duty Recycler/Rear Bagging Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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