Instruction Manual
REV 03/04/19
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.
5:1 Air-operated Oil Pump
GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury
WARNING SYMBOL: This manual contains important warnings and
information.Read and keep for reference.
CAUTION SYMBOL: This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
CAUTION: This symbol alerts you to the possibility of damage to or
destruction of equipment if you do not follow the instructions.
TECHNICAL DETAILS
SAFETY INSTRUCTIONS
When the pump is connected to the compressed air supply:
1. The compressed air must be filtered to avoid dust and moisture into pump.
2. The max compressed air pressure must not exceed 1.0Mpa/150psi.
3. To deliver oil, press the knob on the delivery pistol; delivery stops when the knob is released
but the whole system remains under pressure.
4. Position the pistol so that the circuit can’t open accidentally. Otherwise oil could leak onto
the ground.
5. Never point the pistol at people or object.
6. Press the pistol knob.
7. Always cut off the air supply after use so that oil can’t leak out in case one of the pump’s
components should break.
8. Use only original spare parts in case the pump has to be repaired or its components have to
be replaced.
9. Empty all the oil from the pump in case it has to be disposed of.
10. When not in use, turn off compressed air to stop pump.
11. Do not use the pump near open flames. Do not smoke during this operation.
12. Wear oil-proof gloves.
13. Do not throw the oil away. Used oil has to be disposed of according to national
environmental regulations.
14. The pumps can be used only to deliver lubricants, used oil or antifreeze liquids. Do not use
the pump for any other substance.
THE MANUAL OF OIL PUMP
Read the following precautions and instructions before you begin assembly or using.
Failure to comply with these instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
IMPORTANT NOTE
The guarantee will be void if the pump has been altered in any way.
PROFILE
Oil pumps can be used to transfer lubrication oil, waste oil and antifreeze liquids.
This manual is applicable to the following pump only, please confirm your pump is included.
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Item No.
Compression ratio
Operation pressure (bar/psi)
Maximum Pressure (bar/psi)
Air consumption(L/min/CFM)
Max.free flow rate(L/min Gallon/min)
Tube diameter (mm/inch)
Suction tube length (mm/inch)
Air inlet connection
Oil delivery connection
Max.viscosity Oil delivered
StorageTemperature
Noise level (dB)
PU103
5:1
2-10/30-150
50/750
80/2.8
15/4
42/1.65
270/10.6, Wall installed
/ Extension transfer
1/4” quick plug
/ 1/4” NPT female
Male 1/2”
SAE 240
-10~40°C
82
PU103
5:1
2-10/30-150
50/750
80/2.8
15/4
42/1.65
730/28.7
1/4” quick plug
/ 1/4” NPT female
Male 1/2”
SAE 240
-10~40°C
82
PU103
5:1
2-10/30-150
50/750
80/2.8
15/4
42/1.65
940/37
1/4” quick plug
/ 1/4” NPT female
Male 1/2”
SAE 240
-10~40°C
82
TROUBLE SHOOTING
If the pump has anything wrong, please contact dealer or their technical supporter.
We don’t recommend customer repair the pump themselves.
STORAGE AND MAINTENANCE
Pumps are delivered in appropriate carton boxes. Packaging material should be properly
disposed.
Handling and storage of the new pump do not require any special procedures.
However after the pump has been used, empty the used oil in the suction tube into an
appropriate container. This is done by overturning the pump.
The dust in compressed air can slow down and even block the motor cylinder. The following
steps may prevent this from happening:
1. Let in 50 gram of Vaseline oil or other lubricator from the air inlet hole weekly, operate the
pump for several minutes after having lubricator.
2. Turn on the pump for several minutes until moving parts is fully lubricated.
3. You may repeat the above operation if necessary.
4. The above steps should be carried out on a weekly base.
For the pumps that are attached with compressed air treatment equipment, please empty the
water retained in the reservoir of the filter-purger frequently.
For the pumps that are attached with a lubricator, please pay close attention to the lubricator’s
oil level and refill with SAE 20, SAE 30 or antifreeze oil for extreme conditions when necessary.
NOTE:
The user should perform only routine maintenance operations (such as filters, silencers,
cleaning…) with the pump in order not to damage it or compromise its safety.
Contact our sales or service center when the pump needs further maintenance.
E2
TECHNICAL
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TROUBLE
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INSTRUCTIONS
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HOW TO USE
Problem
The Pump can’t work
Leak of pneumatic device
The pump is unstable
The pump can work, but the
output flow is low
Oil leaks through the air exhaust
SolutionsPossible Causes
1. Insufficient air
2. Air obstruction
1. The intake valve is closed
2. The intake valve is blocked
A blockage in a hose, valve, or
other device
Damage to Screw (5) or plate (8)
Insufficient oil supply
Damage to Piston (7) or gasket (9)
or spring (10)
Insufficient oil supply
O-ring (3) Seal(16) (27) (29) (35)
damage
Tube (38) (39) damage
Piston (7) wear
O-ring (3) Seal (16) (27) (29) (35)
damage
A blockage in a hose, valve
Slincer dirty or damage
1. Increase air pressure
2. Clear air passage
3. Change voltage
1. Open the intake valve
2. Clean the intake valve
Pressure release, cleaning device
Assess damage, repair or replace
Screw (5) or plate (8)
Replace oil drums to ensure
adequate oil supply
Assess damage, repair or replace
Piston (7) or gasket(9) or spring (10)
Replace oil drums to ensure
adequate oil supply
Change O-ring (3) Seal (16) (27)
(29) (35)
Change tube (38) (39)
Change piston (7)
Change O-ring (3) Seal(16) (27)
(29) (35)damage
Pressure release, cleaning element
Substitute damaged elements
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TECHNICAL
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HOW TO USE
HOW TO USE
Directly Fitted Pump into the Drum
1. Insert the suction tube of pump into the drum and secure with ring nut, suitable for
commercial drums with 57mm diameter hole and threading 2” BSP
2. Fit a oil delivery tube for oil outlet of the air operated pump using only high quality tubes
(normally 1/2”, according to DIN-SAE norms(), by means of 1/2” BSP threading fitting.
3. Oil delivery pistol: Connect delivery tube with delivery pistol using suitable pipe fittings, and
point the pistol at right place.
4. Air inlet connection is 1/4” quick plug ( or 1/4” NPT female) in all versions. Compressed air
connection ( to be supplied by the customer) should be done using suitable tube.
5. A pressure regulator to keep the pump’s working pressure at the best possible level (max
5-10 bar) between the pump and the compressed air line
6. A cut-off switch can enable the operator to stop the pump at any given moment by cutting
the air supply off between the pump and the compressed air line
7. Switch on all switch.
WALL INSTALLED
Part List
Proceed As Follows
1. Secure the bracket to the wall using the dowels at about 1200mm height appropriate for the
tank’s dimensions. Make sure that the wall is solid and thick enough for the dowels. Do not
interfere with hydraulic tubes or electric lines.
2. Secure the pump to the bracket 2
3. Connect the flexible suction tube 4 to the pump using the clamp provided.
4. Connect the rigid suction 7 to the end of the flexible suction tube 4 using the elastic clamp
provided
5. Put the bung adapter 6 into the drum hole.
6. Put the rigid suction tube 7 into the pump and secure it in place
QTY
1
1
1
1
1
1
1
1
1
1
1
Description
Oil pump
Wall bracket
Pump adapter
Flexible suction hose
Suction hose adapter
Bung adapter
Rigid suction tube
Spring circlip
Ball
Valve seat
Filter
Part No.
1
2
3
4
5
6
7
8
9
10
11
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HOW TO USE
Extension Transfer
Part List
Proceed as follows
1. Depending on the length of the suction tube the desired extension length. Can be realized by
using the modular extension elements (See the examples given above)
2. Example of possible application to pump with drum or rigid suction tube for obtaining
personalized lengths according to needs.
3. Remove filter and foot valve from the stub pump, screw the extension tube on (W/top
connection), then screw filter and foot valve on the extension tube (foot connection end!)
Connect the Pump with Other Accessories:
Part List
QTY
1
1
1
1
1
1
1
1
1
Description
Oil pump
Bung adapter
Top connection
Extension 500mm tube
Extension sleeve
Extension 200mm tube
Foot connection
Foot valve
Filter
Part No.
1
2
3-1
3-2
3-3
3-4
3-5
4
5
Description
Oil pump
Bung adapter
Oil pistol
Hose with fitting
Air hose with quick coupling
Drum
Filter, pressure regulator
and lubricator
Part No.
1
2
3
4
5
6
7(7-1, 7-2, 7-3)
1
3
4
5 7
2
6
EXPLODED AND PARTS LIST
E5
TECHNICAL
DETAILS
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
SAFETY
INSTRUCTIONS
STORAGE AND
MAINTENANCE
HOW TO USE
6
42
43
10
1
21
3
2
7
25
8
41
9
14
11
12
31
29
13
15
3
16
17
1819
32
22
23
24
4
26
17
28
27
44
30
20
33
34
35
36
37
38
39
40
5
(44)
E6
TECHNICAL
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EXPLODED AND
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TROUBLE
SHOOTING
SAFETY
INSTRUCTIONS
STORAGE AND
MAINTENANCE
HOW TO USE
Intradin (Shanghai) Machinery Co., Ltd.
www.intradin.com
Size: 145x210mm REV 03/04/19 2.09.05.30.725157
QTY
1
1
2
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
Description
Air motor cover
Spring
O-ring
Air motor shell
Screw
Plate
Piston
Plate
Gasket
Spring
Spring
Back plate
Barrel
O-ring
Pole
Seal
Guiding
Air control center
Joint
Silencer
Joint
O-ring
Part No.
23
24
25
26
*27
28
*29
30
31
32
33
34
*35
36
37
38
39
*40
41
42
43
44
Description
Silencer
Spring circlip
Joint
Washer
Seal
Joint
O-ring
Spring circlip
Screw
Connect shaft
Connect tube
Ball
Seal
Piston
Pin
Extension tube
Suction tube
O-ring
Spring circlip
Ball
Ball seat
Filter or connector
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part No.
1
2
*3
4
5
6
*7
8
9
10
11
12
13
*14
15
*16
17
18
19
20
21
*22
Note: The Part No. with “*” are the wearing parts.
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
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