Danfoss scroll SH serie - GB - US User guide

Brand: Danfoss

Model: scroll SH serie - GB - US

Type: User guide

http://danfoss.us.com

Application guidelines

Danfoss scroll compressors

SH090 to SH485 - single

50 Hz - 60 Hz - R410A

MAKING MODERN LIVING POSSIBLE

Scroll compression principle ...........................................4

Features.............................................................................5

Compressor model designation .....................................6

Nomenclature ............................................................................................... 6

Technical specications ................................................... 7

50-60 Hz data ................................................................................................ 7

Dimensions ....................................................................... 8

SH090-105-120-140* & 161* ....................................................................8

SH 140 & 161 code 3 & SH184 .................................................................. 9

SH180-240-295 ............................................................................................ 10

SH300 ............................................................................................................ 11

SH380-485 ....................................................................................................12

Connection details ....................................................................................13

Electrical data, connections and wiring ....................... 14

Motor voltage .............................................................................................14

Wiring connections...................................................................................14

IP rating .........................................................................................................15

Terminal box temperature .....................................................................15

Three phase electrical characteristics................................................16

Danfoss MCI soft-start controller .........................................................17

General wiring information ...................................................................18

Motor protection .......................................................................................20

Voltage imbalance ....................................................................................21

Approval and certications ...........................................22

Approvals and certicates ......................................................................22

Pressure Equipment .................................................................................22

Low voltage directive ..............................................................................22

Machines directive ....................................................................................22

Internal free volume .................................................................................22

Operating conditions .....................................................23

Refrigerant and lubricants .....................................................................23

Motor supply ...............................................................................................24

Compressor ambient temperature .....................................................24

Application envelope ...............................................................................24

Discharge temperature protection ....................................................25

High and low pressure protection ......................................................25

Cycle rate limit ............................................................................................26

System design recommendations ................................27

General ..........................................................................................................27

Essential piping design considerations .............................................27

Refrigerant charge limit ..........................................................................28

O-cycle migration ...................................................................................29

Liquid ood back ....................................................................................... 31

Specic application recommendations .......................32

Low ambient application ........................................................................32

Low load operation ..................................................................................33

Brazed plate heat exchangers ..............................................................33

Electronic expansion valve ....................................................................33

Reversible heat pump systems ............................................................33

Water utilizing systems ...........................................................................35

Sound and vibration management ..............................36

Starting sound level..................................................................................36

Running sound level ................................................................................36

Stopping sound level ...............................................................................36

Sound generation in a system ..............................................................36

Installation ......................................................................38

Compressor handling and storage .....................................................38

Compressor mounting ............................................................................38

Compressor holding charge .................................................................. 39

System cleanliness ....................................................................................40

Tubing ............................................................................................................40

Brazing and soldering ..............................................................................40

System pressure test ................................................................................41

Leak detection ............................................................................................42

Vacuum evacuation and moisture removal.....................................42

Filter driers ...................................................................................................42

Refrigerant charging ................................................................................43

Insulation resistance and dielectric strength ..................................43

Commissioning ..........................................................................................43

Oil level checking and top-up ..............................................................43

Ordering information and packaging ..........................44

Packaging .....................................................................................................44

Ordering information ...............................................................................45

Accessories ...................................................................... 47

FRCC.PC.007.B9.22

Application guidelines Content

In a Danfoss SH scroll compressor, the

compression is performed by two scroll elements

located in the upper part of the compressor.

Suction gas enters the compressor at the suction

connection. As all of the gas ows around and

through the electrical motor, thus ensuring

complete motor cooling in all applications, oil

droplets separate and fall into the oil sump.

After exiting the electrical motor, the gas enters

the scroll elements where compression takes

place. Ultimately, the discharge gas leaves the

compressor at the discharge connection.

The gure below illustrates the entire

compression process. The centre of the orbiting

scroll (in grey) traces a circular path around

the centre of the xed scroll (in black). This

movement creates symmetrical compression

pockets between the two scroll elements.

Low-pressure suction gas is trapped within

each crescent-shaped pocket as it gets formed;

continuous motion of the orbiting scroll serves

to seal the pocket, which decreases in volume

as the pocket moves towards the centre of the

scroll set increasing the gas pressure. Maximum

compression is achieved once a pocket reaches

the centre where the discharge port is located;

this stage occurs after three complete orbits.

Compression is a continuous process: the

scroll movement is suction, compression and

discharge all at the same time.

SUCTION

COMPRESSION

DISCHARGE

Application guidelines

FRCC.PC.007.B9.22

Scroll compression principle

SH range is composed of SH090-105-120-

140-161-184 (light commercial platform) and

SH180-240-295-300-380-485 (large commercial

platform).

The SH090-105-120-140-161-184 compressors

benet from a further improved design to

achieve the highest eciency.

• Gas circulation, motor cooling and oil

behaviour are improved on light commercial

platform models by a new patented motor cap

design.

• Part protection and assembly reduces internal

leaks and increases life durability.

• Improved part isolation reduces greatly

acoustic levels.

• Gas intake design induces higher resistance to

liquid slugging.

The SH485 compressors include additional

features for enhanced protection and eciency:

• integrated discharge gas temperature

protection,

• intermediate discharge valves for higher

seasonal eciency.

• patented gas path ow.

SH180 - 240 - 295 - 300 - 380 - 485SH090 - 105 - 120 - 140 - 161 - 184

Heat shield that lowers the heat

transfer between discharge and

suction gas and the acoustic level

Integrated discharge gas

temperature protection (SH485)

New PTFE spring seal for even

lower leaks

Intermediate discharge valves

(SH485)

R410A optimized and dedicated

scroll prole

Patented motor cap

Liquid slug protection per suction

tting in upper position

Patented gas path ow (SH485)

Patented motor centring spacer

Improved lower bearing centring

FRCC.PC.007.B9.22

Application guidelines Features

Danfoss SH scroll compressors for R410A are

available as single compressors. The example

below presents the compressor nomenclature

which equals the technical reference as shown on

the compressor nameplate.

Code numbers for ordering are listed section

"Ordering information and packaging".

For tandem and trio assemblies, please refer

to the Danfoss SH scroll compressor Parallel

Application Guidelines, FRCC.EC.008.

Nomenclature

* for SH485 only. For further information refer to application guidelines FRCC.PC.027.

Family, lubricant

& refrigerant

SH: Scroll, POE lubricant,

for R410A

Motor protection

L: Internal overload protector

A: Electronic, 24V AC

B: Electronic, SH180: 230V

SH240-300-380-485: 115/230V

C: Customized electrical box

J: Operating control system 24V AC*

K: Operating control system 230V AC*

Suction and discharge connections

A: Brazed connections

Family,

lubricant

& refrigerant

Nominal

capacity

Approvals Voltage Version Evolution

index

Evolution index

A~Z

A4SH AAB485

Motor voltage code

3: 200-230V/3~/60 Hz

4: 380-400V/3~/50 Hz - 460V/3~/60 Hz

for SH295 & SH485: 380-415V/3~/50Hz - 460V/3~/60Hz

6: 230V/3~/50 Hz

7: 500V/3~/50 Hz - 575V/3~/60 Hz

9: 380V/3~/60 Hz

UL index

Nominal capacity

in thousand Btu/h at 60 Hz, R410A,

ARI conditions

Application guidelines

FRCC.PC.007.B9.22

Compressor model designation

50-60 Hz data

Model

Nominal

tons 60 Hz

Nominal cooling

capacity

Power

input

COP E.E.R.

Swept

volume

Displace-

ment 

Oil charge

Net weight



TR W Btu/h kW W/W Btu/h/W cu.in/ref cu.ft/h oz lbs

50 Hz

SH090 7.5 22300 76100 7.19 3.10 10.58 5.39 544 102 128

SH105 9 26800 91500 8.47 3.17 10.82 6.32 636 112 141

SH120 10 30000 102400 9.46 3.17 10.82 7.13 717 112 141

SH140 12 34700 118400 10.58 3.28 11.19 8.12 816 112 148

SH161 13 38800 132400 12.15 3.19 10.89 9.26 932 112 152

SH184 15 44700 152600 13.73 3.25 11.09 10.39 1045 122 158

SH180 15 44500 151900 13.87 3.21 10.96 10.39 1045 228 238

SH240 20 59700 203800 18.50 3.23 11.02 13.89 1398 228 238

SH295 25 73200 249800 22.51 3.25 11.09 16.85 1699 228 245

SH300 25 75200 256700 23.32 3.22 10.99 17.42 1755 228 337

SH380 30 90500 308900 28.18 3.21 10.96 21.05 2119 245 350

SH485 40 116400 397300 35.65 3.26 11.13 27.01 2719 228 386

60 Hz

SH090 7.5 27100 92500 8.57 3.16 10.78 5.39 657 102 128

SH105 9 32100 109600 9.96 3.22 10.99 6.32 770 112 141

SH120 10 36800 125600 11.25 3.27 11.16 7.13 869 112 141

SH140 12 42300 144400 12.77 3.31 11.30 8.12 985 112 148

SH161 13 47200 161100 14.43 3.27 11.16 9.26 1127 112 152

SH184 15 54000 184300 16.45 3.28 11.19 10.39 1264 122 158

SH180 15 54300 185300 16.58 3.27 11.16 10.39 1261 228 238

SH240 20 72200 246400 22.10 3.27 11.16 13.89 1688 228 238

SH295 25 88500 302000 27.21 3.25 11.09 16.85 2048 228 245

SH300 25 91300 311600 28.19 3.24 11.06 17.42 2119 228 337

SH380 30 109600 374100 33.99 3.22 10.99

21.05

2553 245 350

SH485 40 140600 479900 43.28 3.25 11.09 27.01 3281 228 386



Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz

 Net weight with oil charge

TR: Ton of Refrigeration, Standard rating conditions: ARI standard Evaporating temperature: 45°F Superheat: 20°F

EER: Energy Eciency Ratio Refrigerant: R410A Condensing temperature: 130°F Subcooling: 15°F

COP: Coecient Of Performance,

Subject to modication without prior notication.

For full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg

FRCC.PC.007.B9.22

Application guidelines Technical specications

SH090-105-120-140* & 161*

(* except code 3)

Flexible grommet

(1)

17.76

(2)

20.04

(1)

18.98

(2)

21.26

Ø 8.82

Ø 9.57

4.61

Oil sight glass

(1)

5.39

(2)

7.44

9.06

7.5

7.09

6.06

(1)

6.22

(2)

6.81

30°

60°

4 x hole

Ø 0.75

(1)

SH090

(2)

SH105 - 120 - 140* & 161*

* except code 3

All dimensions in inch

Ø 0.87

(1)

Ø 1.14

(2)

Ø 1.38

(1)

9.25

(2)

10.94

(1)

3.70

(2)

3.98

(1)

3.70

(2)

3.98

Equalisation line

0.59 inch

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Application guidelines

FRCC.PC.007.B9.22

Dimensions

SH 140 & 161 code 3 & SH184

Flexible grommet

Ø 9.57

Oil sight

glass

Ø 9.57

(1) 10.94

(2) 11.81

(1) 3.98

(2) 4.25

(1) 3.98

(2) 4.25

(1) 20.04

(2) 20.67

(1) 21.26

(2) 21.85

(1) 6.10

(2) 6.69

6.18

4 x holes

Ø 0.75

9.06

7.5

6.81

(1) 6.06

(2) 6.26

7.87

30°

Ø 0.87

Ø 1.38

60°

(1) SH140 & 161 code 3

(2) SH184

All dimensions in inch

Equalisation

line

0.59 inch

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

FRCC.PC.007.B9.22

Application guidelines Dimensions

SH180-240-295

Flexible grommetRigid spacer

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

1.10 inch

Compressor

base plate

Ø10.47

Discharge

1"1/8

Suction

1"5/8

Ø10.13

Ø12.5

25.71

24.33

7.36

11.87

8.43

13.6

7.68

6.69

14.6

13.9

8.35

4.29

7.20

60°

16.85

3.02

4x rigid

spacer 1.16

4x holes Ø0.75

All dimensions in inch

3.64

20.93

±1.2

HM 8 bolt

Lock washer

Flat washer

Rigid spacer

Nut

1.16 inch

Application guidelines

FRCC.PC.007.B9.22

Dimensions

SH300

Flexible grommet

Rigid spacer

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

1.10 inch

Compressor

base plate

HM 8 bolt

Lock washer

Flat washer

Rigid spacer

Nut

1.16 inch

Ø13.11

Ø12.52

4xholes Ø0.75

Discharge

1"1/8

Suction

1"5/8

19.39

±1.2

27.30

24.98

7.36

8.43

7.95

7.68

7.20

16.85

4.29

8.35

14.02

14.6

60°

11.87

13.60

3.02

3.64

4x rigid spacer

All dimensions in inch

FRCC.PC.007.B9.22

Application guidelines Dimensions

SH380-485

Flexible grommet

Rigid spacer

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

1.10 inch

Compressor

base plate

HM 8 bolt

Lock washer

Flat washer

Rigid spacer

Nut

1.16 inch

28.57

26.26

7.36

11.87

8.43

Ø13.11

Ø 12.52

All dimensions in inch

Suction

1"5/8

Discharge

SH380: 1"1/8

SH485: 1"3/8

20.66

±1.2

4 holes Ø 0.75

3.02

13.60

7.95

8.35

14.02

7.68

4.29

7.20

60°

16.85

14.6

3.64

Application guidelines

FRCC.PC.007.B9.22

Dimensions

Suction and discharge

connections

Oil drain connection

Oil sight glass All Danfoss SH scroll compressors come equipped

with a sight glass (1"1/8 - 18 UNF) which may be

used to determine the amount and condition of

the oil contained within the sump.

The oil ll connection and gauge port is a 1/4"

male are connector incorporating a schrader

valve.

SH090-105-120-140-161-184: 1"3/4 rotolock

connector allowing use of 1”3/4 - 7/8" or 1”3/4 -

1”1/8 sleeve.

SH180-240-295-300-380-485: 2”1/4 rotolock

connector allowing the use of 2”1/4 - 1”3/8 or

2”1/4 - 1”5/8 sleeve.

This connection must be used to mount an oil

equalisation line when two or more compressors

are mounted in parallel (please refer to Danfoss

SH Parallel Application Guide lines FRCC.EC.008.

for details).

The oil drain connection allows oil to be

removed from the sump for changing, testing,

etc. The tting contains an extension tube into

the oil sump to more eectively remove the

oil. The connection is a female 1/4" are tting

incorporating a schrader valve and is mounted on

SH180 - 240 - 295 - 300 - 380 - 485 models only.

Schrader

Oil equalisation connection

Connection details

Brazed version

Tube ODF

SH090

Suction

1"1/8

Discharge 7/8"

SH105 -120-140-161-184

Suction 1"3/8

Discharge 7/8"

SH180-240-295-300-380

Suction 1’’ 5/8

Discharge 1’’ 1/8

SH485

Suction 1”5/8

Discharge 1”3/8

SH 090 - 105 - 120 -

140 - 161 - 184

SH 180 - 240 - 295 -

300 - 380 - 485

Version AL AA - AB - AD - AF

Suction and discharge connections Brazed Brazed

Oil sight glass Threaded Threaded

Oil equalisation connection rotolock 1"3/4 rotolock 2"1/4

Oil drain connection none 1/4’’ are

Low pressure gauge port (schrader) 1/4" are 1/4’’ are

Oil ll

connection

and gauge

port

Oil drain

connection

FRCC.PC.007.B9.22

Application guidelines Dimensions

The terminal box is provided with 2 triple

knockouts and 1 single knockout for power

supply and 4 double knockouts for the safety

control circuit.

The 3 power supply knockouts accommodate the

following diameters:

• Ø 2 inch (UL 1"1/2 conduit) & Ø 1.72 inch (UL

1"1/4 conduit) & Ø 1.36 inch (UL 1" conduit)

• Ø 1.59 inch (ISO40) & Ø 1.27 inch (ISO32) & Ø 1

inch (ISO25)

• Ø 1 inch (ISO25)

The 4 others knockouts are as follows:

• Ø 0.89 inch (PG16) (UL 1/2") & Ø 0.65 inch

(ISO16) (x2)

• 0.81 inch (ISO20 or PG13.5) (x2)SH180

Danfoss SH scroll compressors are available in ve dierent motor voltages as listed below.

Electrical power is connected to the compressor

terminals by Ø 3/16” (4.8 mm) screws.

The maximum tightening torque is 3 Nm. Use a

1/4’’ ring terminal on the power leads.

Motor voltage

Wiring connections

SH090-105-120 - 140 & 161

Except SH140-161 code 3

SH140&161 code 3 & SH184

The terminal box is provided with a Ø 1 inch

(ISO25) and a Ø 29 mm (PG21) knockouts.

The terminal box is provided with a

Ø1.59 inch hole (ISO40) for power supply and a

Ø0.65 inch knockout (ISO16).

Terminal box

Safety circuit

Module power supply

Sump heater

Faston 1/4" tabs

Power supply

Terminal box

Ø 1 inch knockout

Power supply

Ø 1.14 inch knockout

Ø 1.59 inch hole

Ø 0.65 inch

knockout

Power supply

Motor voltage code Code 3 Code 4 Code 6 Code 7 Code 9

50 Hz

Nominal voltage -

380-400V - 3 ph

380-415V - 3 ph *

230V - 3 ph 500V - 3 ph -

Voltage range -

340-440 V

340-457V *

207-253 V 450 - 550 V -

60 Hz

Nominal voltage 200-230V - 3 ph 460V - 3 ph - 575 V-3 ph 380V- 3 ph

Voltage range 180-253 V 414-506 V - 517-632 V 342-418 V

* SH295 & 485

Application guidelines

FRCC.PC.007.B9.22

Electrical data, connections and wiring

The motor protection module comes pre-

installed within the terminal box and has

pre-wired thermistor connections. The module

must be connected to a power supply of the

appropriate voltage. The module terminals are

0.25 inch size.

The terminal box is provided with 2 triple

knockouts and 1 single knockout for power

supply and 4 double knockouts for the safety

control circuit.

The 3 power supply knockouts accommodate the

following diameters:

• Ø 2 inch (UL 1"1/2 conduit) & Ø 1.72 inch (UL

1"1/4 conduit) & Ø 1.36 inch (UL 1" conduit)

• Ø 1.59 inch (ISO40) & Ø 1.27 inch (ISO32) & Ø 1

inch (ISO25)

• Ø 1 inch (ISO25)

The 4 others knockouts are as follows:

• Ø 0.89 inch (PG16) (UL 1/2") & Ø 0.65 inch

(ISO16) (x2)

• 0.81 inch (ISO20 or PG13.5) (x2)

SH240-295-300-380-485

The motor protection module comes preinstalled

within the terminal box. Phase sequence

protection connections and thermistor

connections are pre-wired. The module must be

connected to a power supply of the appropriate

voltage. The module terminals are 0.65 inch size

Faston type.

The temperature inside the terminal box may not

exceed 158°F. Consequently, if the compressor

is installed in an enclosure, precautions must be

taken to avoid that the temperature around the

compressor and in the terminal box would rise

too much. The installation of ventilation on the

enclosure panels may be necessary. If not, the

electronic protection module may not operate

properly. Any compressor damage related to this

will not be covered by Danfoss warranty. In the

same manner, cables must be selected in a way

to insure that terminal box temperature does not

exceed 158°F.

Terminal box

temperature

IP rating The compressor terminal box according to IEC529 is IP54 for all models when correctly sized IP54 rated

cable glands are used.

First numeral, level of protection against contact and foreign objects

5 - Dust protected

Second numeral, level of protection against water

4 - Protection against water splashing

LN12 1412 11

Internal control contact

Safety

circuit

Thermistor

connection

Module power

LNS1 S2 M1 M2

L1 L2 L3

Black Blue Brown

Phase sequence input

Internal control contact

Safety

circuit

Thermistor

connection

Module power

Black

Blue

Brown

M1 - M2

Control circuit

Faston 1/4” tabs

Power supply

Sump heater

Module

power supply

}

FRCC.PC.007.B9.22

Application guidelines Electrical data, connections and wiring

Three phase electrical

characteristics

The MCC is the current at which the motor

protection trips under maximum load and

low voltage conditions. This MCC value is the

maximum at which the compressor can be

operated in transient conditions and out of

the application envelope. Above this value, the

internal motor protection or external electronic

module will cut-out the compressor to protect

the motor.

Locked Rotor Amp value is the higher average

current as measured on mechanically blocked

compressor tested under nominal voltage. The

LRA value can be used as rough estimation for

the starting current. However in most cases, the

real starting current will be lower. A soft starter

can be applied to reduce starting current.

MCC (Maximum Continuous

Current)

LRA (Locked Rotor Amp)

Compressor model

LRA MCC

Max. operating

current

Winding resistance

A A A Ω

Motor voltage code 3

200-230V / 3ph / 60 Hz

SH090 203 43 38 0.39

SH105 267 46 45 0.27

SH120 267 61 48 0.27

SH140 304 64 56 0.24

SH161 315 69 64 0.22

SH184 351 75 71 0.22

SH180 320 78 71 0.19

SH240 485 105 103 0.16

SH295 560 128 112 0.13

SH300 560 132 125 0.13

Motor voltage code 4

380-400 V / 3ph / 50 Hz *

460V / 3ph / 60hZ

SH090 98 20 19 1.47

SH105 142 25 22 1.05

SH120 142 29 24 1.05

SH140 147 30 28 0.92

SH161 158 33 31 0.83

SH184 197 38.6 36 0.83

SH180 170 38 34 0.8

SH240 215 51 49 0.62

SH295 260 62 56 0.52

SH300 260 65 58 0.48

SH380 320 79 72 0.42

SH485 413 90 89 0.23

Motor voltage

code 6

230 V / 3ph /

50 Hz

SH090 157 40 32 0.5

SH105 223 43 38 0.35

SH120 223 51 41 0.35

SH140 236 53 49 0.31

SH161 236 57 53 0.31

SH184 236 57 56 0.31

Motor voltage code 7

500 V / 3ph / 50 Hz

575 V / 3 ph / 60 Hz

SH090 84 18 14 2.34

SH105 103 22 17 1.57

SH120 103 24 19 1.57

SH140 122 26 22 1.38

SH161 136 29 24 1.32

SH184 135 35 28 1.32

SH180 135 30 28 1.20

SH240 175 41 38 0.94

SH295 210 45 44 0.82

SH300 210 53 48 0.82

SH380 235 60 55 0.56

Motor voltage code 9

380 V / 3ph / 60 Hz

SH090 124 26 23 1.05

SH105 160 30 26 0.72

SH120 160 35 29 0.72

SH140 168 37 33 0.62

SH161 177 41 37 0.57

SH184 239 51 41 0.57

SH180 210 46 44 0.52

SH240 260 60 58 0.42

SH295 310 72 69 0.36

SH300 310 85 72 0.36

SH380 360 90 85 0.24

SH485 491 111 106 0.16

* 380-415V/3ph/50 Hz for SH295 and SH485

Application guidelines

FRCC.PC.007.B9.22

Electrical data, connections and wiring

Winding resistance is the resistance between

phases at 77°F (resistance value +/- 7%).

Winding resistance is generally low and it

requires adapted tools for precise measurement.

Use a digital ohm-meter, a "4 wires" method and

measure under stabilised ambient temperature.

Winding resistance varies strongly with winding

temperature; if the compressor is stabilised at a

dierent value than 77°F, the measured resistance

must be corrected with following formula:

a + t

amb

tamb

= R

77°F

_______

a + t

77°F

: reference temperature = 77°F

amb

: temperature during measurement (°F)

77°F

: winding resistance at 77°F

amb

: winding resistance at tamb

Coecient a = 234.5

The max. operating current is the current when

the compressor operates at maximum load

conditions and 10% below nominal voltage

(+15°C evaporating temperature and +68°C

condensing temperature).

Max Oper. A can be used to select cables and

contactors.

In normal operation, the compressor current

consumption is always less than the Max Oper. A.

value.

Winding resistance

Max. operating Current

Danfoss MCI

soft-start controller

When the control voltage is applied to A1 - A2,

the MCI soft starter will start the motor, according

to the settings of the ramp-up time and initial

torque adjustments. When the control voltage

is switched OFF, the motor will switch o

instantaneously.

Input controlled soft start

The inrush current for the Danfoss SH scroll

compressors with motor code 4 (400V /3ph

/ 50Hz or 460V / 3ph / 60Hz) can be reduced

using the Danfoss soft starter. MCI and MCD

soft starters are designed to reduce the

starting current of 3-phase AC motors; they

can reduce the inrush current by up to 40%,

thereby eliminating the detrimental eects of

high starting torque surges and costly demand

charges from the resultant current spike.

Upon starting, the controller gradually increases

the voltage supplied to the motor until full-line

voltage has been reached.

For MCI15C, MCI25C and MCI50M, all settings

such as initial torque, ramp-up time (less than

0.5sec) and ramp-down time are preset and do

not require any modication.

For MCD201-055, the following settings have to

be adjusted to ensure a maximum inrush current

reduction as well as a starting time less than

0.5sec.

Frequency Initial

torque

(%U)

Ramp-up

(seconds)

Ramp

down

(seconds)

50 Hz 60% 2 0

60 Hz 70% 0.5 0

Initial torque

ramp-up

ramp-down

Time

Compressor model

Soft start reference

Ambient max. 40°C

Soft start reference

Ambient max. 55°C

SH090 MCI15C MCI15C

SH105-120 MCI25C MCI25C

SH140-161-184 MCI25C MCI25C *

SH180 MCI50CM MCI50CM

SH240 MCI50CM MCI50CM *

SH295-300-380 MCI50CM * MCI50CM *

SH485 MCD201-055 MCD201-055

* by-pass contactor K1 is required

FRCC.PC.007.B9.22

Application guidelines Electrical data, connections and wiring

Suggested wiring diagrams logic

Compressor model SH 090 - 105 - 120 - 140 - 161 - 184

By means of the built-in auxiliary contact (23-24)

the by-pass function is easily achieved, see wiring

diagram beside.

No heat is generated from the MCI. As the

contactor always switches in no-load condition

it can be selected on the basis of the thermal

current

(AC-1).

13-14 contact not applicable with MCI 25C.

MCI with by-pass contactor

General wiring

information

The wiring diagrams below are examples for a

safe and reliable compressor wiring. In case an

alternative wiring logic is chosen, it is imperative

to respect the following rules:

When a safety switch trips, the compressor must

stop immediately and must not re-start until

the tripping condition is back to normal and

the safety switch is closed again. This applies to

the LP safety switch, the HP safety switch, the

discharge gas thermostat and the motor safety

thermostat.

In specic situations, such as winter start

operation, an eventual LP control for pump-

down cycles may be temporarily bypassed to

allow the system to build pressure. But it remains

mandatory for compressor protection to apply an

LP safety switch. The LP safety switch must never

be bypassed.

Pressure settings for the LP and HP safety switch

and pump-down listed in table from section "Low

pressure".

When ever possible (ie. PLC control), it is

recommended to limit the possibilities of

compressor auto restart to less than 3 to 5 times

during a period of 12 hours when caused by

motor protection or LP safety switch tripping.

This control must be managed as a manual reset

device.

DGT

LPS

180 s

CONTROL CIRCUIT

F1F1

KA KA

L1 L3 L2

LLSV KS

Wiring diagram with pump-down cycle

L1 L3 L2

CONTROL CIRCUIT

F1F1

KM KA

KA KS

DGT

180 s

85 52 019 - A

KA KA

Wiring diagram without pump-down cycle

LPS

Application guidelines

FRCC.PC.007.B9.22

Electrical data, connections and wiring

Fuses .................................................................................................. F1

Compressor contactor ................................................................ KM

Control relay ................................................................................... KA

Safety lock out relay ......................................................................KS

Optional short cycle timer (3 min) ....................................... 180 s

External overload protection......................................................F2

Pump-down pressure switch ......................................................LP

High pressure safety switch ........................................................HP

Control device ................................................................................ TH

Liquid Line Solenoid valve ...................................................... LLSV

Discharge gas thermostat / thermistor ................................DGT

Fused disconnect ...........................................................................Q1

Motor safety thermostat ...........................................................thM

Compressor motor ..........................................................................M

Motor Protection Module ...................................................... MPM

Thermistor chain ..............................................................................S

Safety pressure switch ................................................................LPS

Legend

Compressor models SH 180

Compressor model SH240-295-300-380

Compressor model SH485

LPS

MPM

Wiring diagram without pump-down cycle

LPS

Motor Protection

Module

Wiring diagram with pump-down cycle

MPM

LPS

Wiring diagram with pump-down cycle

MPM

LPS

DGT

Wiring diagram with pump-down cycle

MPM

Wiring diagram without pump-down cycle

LPS

MPM

Wiring diagram without pump-down cycle

LPS

DGT

FRCC.PC.007.B9.22

Application guidelines Electrical data, connections and wiring

Motor protection

Compressor models SH090-105-120-140-161-184

have been provided with an internal overload

motor protection to prevent against excessive

current and temperature caused by overloading,

low refrigerant ow or phase loss. The cutout

current is the MCC value listed in section "Three

phase electrical characteristics".

The protector is located in the star point of the

motor and, should it be activated, will cut out all

three phases. It will be reset automatically.

While not compulsory, an additional external

overload is still advisable for either alarm or

manual reset.

Then it must be set below MCC value (at max

operating current:

• when the motor temperature is too high, then

the internal protector will trip

• when the current is too high the external

overload protection will trip before the internal

protection therefore oering possibility of

manual reset.

Compressor models SH180-240-295-300-

380-485 are delivered with a pre installed

motor protection module inside the terminal

box. This device provides for ecient and

reliable protection against overheating and

overloading (as well as phase loss/reversal on

SH240-295-300-380-485).

The motor protector comprises a control module

and PTC sensors embedded in the motor

winding. The close contact between thermistors

and windings ensures a very low level of thermal

inertia.

The motor temperature is being constantly

measured by a PTC thermistor loop connected

on S1-S2 (called 1-2 on SH180). If any thermistor

exceeds its response temperature, its resistance

increases above the trip level (4,500 Ω) and the

output relay then trips – i.e. contacts M1-M2 (or

11-14 for SH180) are open. After cooling to below

the response temperature (resistance <2,750Ω),

a 5-minute time delay is activated. After this

delay has elapsed, the relay is once again pulled

in – i.e. contacts M1-M2 (11-14 for SH180) are

closed. The time delay may be cancelled by

means of resetting the mains (L-N -disconnect)

for approximately 5 sec.

A red/green twin LED is visible on the module.

A solid green LED denotes a fault free condition.

A blinking red LED indicates an identiable fault

condition:

Use a phase meter to establish the phase

orders and connect line phases L1, L2 and L3

to terminals T1, T2 and T3, respectively. The

compressor will only operate properly in a single

direction, and the motor is wound so that if the

connections are correct, the rotation will also be

correct.

Phase sequence and

reverse rotation protection



Compressor model

Overheating

protection

Over current

protection

Locked rotor

protection

Phase reversal protection

SH 090 - 105 - 120 - 140-

161 - 184

Internal motor protection Phase sequence detector recommended

SH 180 Electronic module located in terminal box Reverse vent valve

SH240 - 295 - 300 - 380-485 Electronic module located in terminal box



PTC overheat

Appr. 1 second

Delay timer active (after PTC over temp.)

Appr. 1 second

Application guidelines

FRCC.PC.007.B9.22

Electrical data, connections and wiring

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